CN105621849A - Air shockwave crushing sludge drying device and sludge shockwave drying system - Google Patents
Air shockwave crushing sludge drying device and sludge shockwave drying system Download PDFInfo
- Publication number
- CN105621849A CN105621849A CN201610040323.2A CN201610040323A CN105621849A CN 105621849 A CN105621849 A CN 105621849A CN 201610040323 A CN201610040323 A CN 201610040323A CN 105621849 A CN105621849 A CN 105621849A
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- CN
- China
- Prior art keywords
- sludge
- air
- shock wave
- cavity
- housing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000010802 sludge Substances 0.000 title claims abstract description 44
- 238000001035 drying Methods 0.000 title claims abstract description 20
- 238000002347 injection Methods 0.000 claims abstract description 13
- 239000007924 injection Substances 0.000 claims abstract description 13
- 230000035939 shock Effects 0.000 claims description 23
- 239000010801 sewage sludge Substances 0.000 claims description 12
- 239000008187 granular material Substances 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims description 8
- 238000002156 mixing Methods 0.000 claims description 6
- 235000008597 Diospyros kaki Nutrition 0.000 claims description 3
- 244000236655 Diospyros kaki Species 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 13
- 238000005265 energy consumption Methods 0.000 abstract description 5
- 238000010298 pulverizing process Methods 0.000 abstract description 3
- 239000002245 particle Substances 0.000 abstract description 2
- 238000010438 heat treatment Methods 0.000 abstract 1
- 210000004027 cell Anatomy 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 230000001413 cellular effect Effects 0.000 description 3
- 238000000889 atomisation Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 235000001674 Agaricus brunnescens Nutrition 0.000 description 1
- 241001282153 Scopelogadus mizolepis Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 210000000170 cell membrane Anatomy 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 201000004792 malaria Diseases 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000002207 thermal evaporation Methods 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/06—Jet mills
- B02C19/061—Jet mills of the cylindrical type
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2201/00—Codes relating to disintegrating devices adapted for specific materials
- B02C2201/06—Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Food Science & Technology (AREA)
- Treatment Of Sludge (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention discloses an air shockwave crushing sludge drying device of which the shell is cylindrical. The shell is at least provided with a feed port and a set of compressed air injection pipes in the tangential direction, wherein each compressed air injection pipe is provided with a Laval nozzle; a discharge port is arranged at the central top of the shell; the inside of the shell is provided with a cavity; and a feed port, the discharge port and the injection pipes respectively communicate with the cavity. The normal-temperature air is utilized, thereby avoiding the investment cost on high-energy-consumption heating equipment and large-size heat-exchange equipment, and preventing the odor from generation. The shape of the cavity conforms to the mechanical characteristics of hydromechanics; and the high-speed air flow is utilized to carry the sludge to rotate and mutually collide at high speed in the cavity, thereby effectively pulverizing the sludge. The compressed air shockwaves generated by the Laval nozzle are utilized to impact the suspended sludge particles moving at high speed in the cavity; the unit-cell-coated water is subjected to wall breaking, and the water is atomized and vaporized at normal temperature; and thus, the drying device has the advantage of low energy consumption and can complete the sludge drying efficiently.
Description
Technical field
The present invention relates to field of environment protection equipment, especially a kind of air shock wave crushes sludge dryer and mud shock wave drying system.
Background technology
The moisture content of the excess sludge of sewage treatment plant is higher, generally reaches 95 ~ 99%, often there is the organic-biological bodies such as substantial amounts of mushroom, cell in this biochemical sludge, and the cell membrane parcel large quantity of moisture of himself, this structure cell parcel water is difficult to breaking cellular wall. Mechanical drying equipment common at present such as three way type revolution flexible drying machine, band drier, paddle-dryer, tray drier, fluid bed dryer etc., these drying machines adopt machinery means that mud is stirred extruding, not only power consumption is big, and is difficult to make parcel water breaking cellular wall flow out. Another kind of pneumatic conveying dryer is then both needed to heat the air of access arrangement, utilize the heat of air with transpiring moisture, the energy consumption of heat-producing device is significantly high, if needing energy recovery is accomplished by the bigger gas phase of volume and gas phase heat exchanger, equipment investment cost is also of a relatively high; Simultaneously because the entrance of hot-air, the organic volatile in mud will be easier to overflow, and produces substantial amounts of foul smell, causes that tail gas treatment device becomes many, further increases equipment cost; And said flow drying equipment there is also the shortcoming being difficult to evaporation mud parcel water equally.
Summary of the invention
The applicant is difficult to the shortcomings such as dry mud parcel water for above-mentioned existing sludge drier, a kind of air shock wave rational in infrastructure is provided to crush sludge dryer, such that it is able to effectively abolish structure cell parcel, internal moisture is made to be prone to evaporation, thus obtaining better drying sludge effect.
The technical solution adopted in the present invention is as follows:
The broken sludge dryer of a kind of air shock wave, housing is cylinder, housing in tangential direction at least provided with place's charging aperture and one group of blast injection pipe, blast injection pipe racks has Laval nozzle, discharging opening is arranged on the central top of housing, enclosure interior is cavity, and charging aperture, discharging opening are all connected with cavity with playpipe.
Further improvement as technique scheme:
Described housing, four tangential directions, is respectively arranged with place's charging aperture and three groups of blast injection pipes.
Often group blast injection pipe is made up of upper and lower two playpipes with Laval nozzle.
Cavity geometry is periphery relatively thin similar Fructus kaki Siccus shape thicker, central.
Housing is fixed on the shock-proof machine frame of bottom by rubber blanket.
A kind of mud shock wave drying system using the broken sludge dryer composition of above-mentioned air shock wave, at the broken sludge dryer external input terminals configuration high pressure air inlet fan of air shock wave, sewage sludge batch mixing machine, sewage sludge feed device, air compressor machine and storage tank, configure cyclone separator, negative pressure induced wind machine and spoil disposal conveying equipment at outfan.
Further improvement as technique scheme:
The part dewatered sludge granule that cyclone separator is separated by conveyer is recycled to dewatered sludge feed bin, is provided with sewage sludge batch mixing machine before sewage sludge feed device, is mixed mutually with the dry and wet mud of dewatered sludge feed bin by wet sludge storage bin.
Beneficial effects of the present invention is as follows:
The present invention uses normal temperature air, it is to avoid the firing equipment of high energy consumption and the cost of investment of big scale of construction heat transmission equipment, it also avoid the generation of foul smell. The cavity geometry of the present invention meets hydromechanical mechanical characteristic, utilizes high velocity air to carry mud high speed rotating mutually colliding in cavity, is effectively taking place mud and pulverizes; The present invention utilizes Laval nozzle to produce compression air shock wave, the suspended sludge granule of inside cavity high-speed motion is impacted, structure cell is wrapped up water and carries out breaking cellular wall, and make water fogging at normal temperatures and vaporize, the wet steam that atomization and vaporization are mutually mixed is high compared with the water vapor density after thermal evaporation, therefore the water yield that air-flow carries is just bigger, and the energy consumption of system is also more low, is efficiently completed the dry of mud. Calculating through actual experiment, operating power consumption of the present invention is lower by 30 ~ 40% than conventional thermal drying equipment, and through pulverizing dried mud, particle diameter (order number) reaches about 200 orders, and moisture content reaches 25 ~ 35%.
Accompanying drawing explanation
Fig. 1 is the front view of the present invention.
Fig. 2 is the top view of Fig. 1.
Fig. 3 is the structure chart of mud shock wave drying system.
Fig. 4 is the equipment schematic diagram of mud shock wave drying system
In figure: 1, charging aperture; 2, discharging opening; 3, cavity; 4, playpipe; 5, housing; 6, rubber blanket; 7, wet sludge storage bin; 8, dewatered sludge feed bin; 9, batch mixer; 10, conveyer; 11, feeder; 12, exsiccator; 13, cyclone separator; .
Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described.
As shown in Figure 1, the housing 5 of the broken sludge dryer of air shock wave of the present invention is fixed on the shock-proof machine frame of bottom by rubber blanket 6, housing 5 is oblate cylinder, as shown in Figure 2, housing 5 is four tangential directions, it is respectively arranged with place's charging aperture 1 and three groups of blast injection pipes 4, often group blast injection pipe 4 is made up of upper and lower two playpipes 4 with Laval nozzle, discharging opening 2 is arranged on the central top of housing 5, housing 5 is internal is that periphery is thicker, the cavity 3 of the similar Fructus kaki Siccus shape that central authorities are relatively thin, charging aperture 1, discharging opening 2 is all connected with cavity 3 with playpipe 4. according to different system designs, housing 5 can horizontal fixed and arranged, it is also possible to vertical fixed and arranged.
During real work, utilizing the high pressure air flow of high pressure positive blower, sent into from charging aperture 1 by the mud of relatively high-moisture percentage in the cavity 3 of housing 5, due to the speed of air-flow and with tangential entrance, mud rotates in cavity 3 inner high speed. Colliding with the follow-up mud entered from charging aperture 1, clash into and be broken into less mud granule, simultaneously less mud granule mutually collides in equipment, and the moisture on surface continues to evaporate under the effect of high velocity air, reaches certain pulverizing desiccation. Simultaneously, compression air is accelerated to supersonic speed by the Laval nozzle in playpipe 4, impact and enter cavity 3, mud granule in constant bombardment equipment cavity 3, effect due to high velocity air, water in mud granule is by the directly atomization that impulses of air-flow, and along with air takes equipment out of, dried mud granule is also taken out of from the discharging opening 2 in the middle part of housing 5 by high velocity air, separation by device external cyclone separator 13, mud granule is separated, and high velocity air carries malaria and discharged by the water in mud, reaches the effect of drying sludge.
As shown in Figure 3, by at the broken sludge dryer external input terminals configuration high pressure air inlet fan of air shock wave, sewage sludge batch mixing machine 9, sewage sludge feed device 11, air compressor machine and storage tank, configure cyclone separator 13, negative pressure induced wind machine and spoil disposal conveying equipment at outfan, form complete sludge drying system. The present invention was provided with sewage sludge batch mixing machine 9 before sewage sludge feed device 11, it is recycled to dewatered sludge feed bin 8 by conveyer 10 by the part dewatered sludge granule separated by cyclone separator 13, batch mixer 9 is utilized to be mixed mutually with the dry and wet mud of dewatered sludge feed bin 8 by wet sludge storage bin 7, thus forming the suitable mud of water content to enter sludge dryer 12.
Above description is explanation of the invention, is not the restriction to invention, and without departing from the spirit of the invention, the present invention can do any type of amendment.
Claims (7)
1. the broken sludge dryer of air shock wave, it is characterized in that: housing (5) is cylinder, housing (5) in tangential direction at least provided with place's charging aperture (1) and one group of blast injection pipe (4), blast injection pipe (4) is with Laval nozzle, discharging opening (2) is arranged on the central top of housing (5), housing (5) is internal is cavity (3), and charging aperture (1), discharging opening (2) are all connected with cavity (3) with playpipe (4).
2. the broken sludge dryer of air shock wave described in claim 1, it is characterised in that: described housing (5), four tangential directions, is respectively arranged with place's charging aperture (1) and three groups of blast injection pipes (4).
3. the broken sludge dryer of air shock wave described in claim 1 or 2, it is characterised in that: often group blast injection pipe (4) is made up of upper and lower two playpipes with Laval nozzle (4).
4. the broken sludge dryer of air shock wave described in claim 1, it is characterised in that: cavity (3) is shaped as periphery relatively thin similar Fructus kaki Siccus shape thicker, central.
5. the broken sludge dryer of air shock wave described in claim 1, it is characterised in that: housing (5) is fixed on the shock-proof machine frame of bottom by rubber blanket (6).
6. the mud shock wave drying system using the broken sludge dryer composition of air shock wave described in claim 1, it is characterized in that: at the broken sludge dryer external input terminals configuration high pressure air inlet fan of air shock wave, sewage sludge batch mixing machine (9), sewage sludge feed device (11), air compressor machine and storage tank, configure cyclone separator (13), negative pressure induced wind machine and spoil disposal conveying equipment at outfan.
7. the mud shock wave drying system described in claim 6; it is characterized in that: the part dewatered sludge granule that cyclone separator (13) is separated by conveyer (10) is recycled to dewatered sludge feed bin (8); before sewage sludge feed device (11), it is provided with sewage sludge batch mixing machine (9), the dry and wet mud of wet sludge storage bin (7) with dewatered sludge feed bin (8) is mixed mutually.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610040323.2A CN105621849A (en) | 2016-01-21 | 2016-01-21 | Air shockwave crushing sludge drying device and sludge shockwave drying system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610040323.2A CN105621849A (en) | 2016-01-21 | 2016-01-21 | Air shockwave crushing sludge drying device and sludge shockwave drying system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105621849A true CN105621849A (en) | 2016-06-01 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610040323.2A Pending CN105621849A (en) | 2016-01-21 | 2016-01-21 | Air shockwave crushing sludge drying device and sludge shockwave drying system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105621849A (en) |
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| CN106902930A (en) * | 2017-02-16 | 2017-06-30 | 中南大学 | A kind of sludge organism body cell means for breaking walls and its method for sludge organism body cell broken wall |
| CN107586705A (en) * | 2017-10-02 | 2018-01-16 | 向先芝 | Stalk Integrated Processing Unit with squirrel-cage tubular heat exchanger |
| CN107606921A (en) * | 2017-10-11 | 2018-01-19 | 吉首大学 | The stalk Integrated Processing Unit of magnetic tape trailer recuperation of heat, heat exchanger and sinusoidal spark arrester |
| CN107629953A (en) * | 2017-10-01 | 2018-01-26 | 田兴云 | Pulse gas explosion formula stalk Integrated Processing Unit with squirrel-cage tubular heat exchanger |
| CN107655306A (en) * | 2017-10-02 | 2018-02-02 | 向明翠 | Magnetic tape trailer recuperation of heat and the pulse gas explosion formula stalk Integrated Processing Unit of break process |
| CN107655305A (en) * | 2017-10-01 | 2018-02-02 | 田兴云 | Band is held one's breath the pulse gas explosion formula stalk Integrated Processing Unit of charging |
| CN107655307A (en) * | 2017-10-02 | 2018-02-02 | 向明翠 | Magnetic tape trailer recuperation of heat and the pulse gas explosion formula stalk Integrated Processing Unit of heat exchanger |
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| CN107739703A (en) * | 2017-10-02 | 2018-02-27 | 向先芝 | The stalk Integrated Processing Unit of band biomass fuel |
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| CN106902930A (en) * | 2017-02-16 | 2017-06-30 | 中南大学 | A kind of sludge organism body cell means for breaking walls and its method for sludge organism body cell broken wall |
| CN111302594A (en) * | 2017-05-17 | 2020-06-19 | 李振平 | Sludge dewatering treatment equipment and treatment method |
| CN107843103A (en) * | 2017-10-01 | 2018-03-27 | 田兴云 | Pulse gas explosion formula stalk Integrated Processing Unit with break process |
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