CN105619217B - A kind of flat section streamline root reinforcement control device - Google Patents
A kind of flat section streamline root reinforcement control device Download PDFInfo
- Publication number
- CN105619217B CN105619217B CN201511015762.XA CN201511015762A CN105619217B CN 105619217 B CN105619217 B CN 105619217B CN 201511015762 A CN201511015762 A CN 201511015762A CN 105619217 B CN105619217 B CN 105619217B
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- CN
- China
- Prior art keywords
- car body
- emery wheel
- sanding apparatus
- button
- control device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0007—Movable machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
Abstract
The invention discloses a kind of flat section streamline root reinforcement control device, the device is followed successively by sanding apparatus, lowering or hoisting gear, car body and track from top to bottom, sanding apparatus includes emery wheel installation axle and pneumatic means, emery wheel grinding is installed, pneumatic means includes pneumatic actuating device and stops the air pressure valve of polishing at any time in emery wheel installation axle；Swivel link of the lowering or hoisting gear by the lifting screw that is vertically set on the car body and installed in the lifting screw center is constituted, car body is installed on the track by movable pulley, the device can reach reduction cost of labor and ensure the double effectses of weldquality, while being laid the first stone for automation polishing welding seams equipment development from now on.
Description
【Technical field】
The present invention relates to welding field, more particularly to a kind of flat section streamline root reinforcement control device.
【Background technology】
With the development of current shipbuilding technology, increasing big shipyards are numerous and confused to introduce in order to improve efficiency of construction
FCB (flux copper-gasket) method one side Welding.By precipitation for many years and effort, FCB (flux copper-gasket) method equipment and material
Production domesticization has been realized, but the control of FCB (flux copper-gasket) method single welding technical back weld reinforcement is constantly in original work
Industry pattern, current most common method is operating personnel to being polished under streamline, but manually to entering under streamline
Row polishing operation, which has problems with 1, product reinforcement, to be unified：Same weld seam can be presented and is uneven after manual grinding,
Reinforcement can not unify influence product appearance.2nd, operating difficulties efficiency is very low：Operating personnel to hand-held angle grinder under production line to
The upper extremely difficult labor intensity of operation is high so as to have impact on production efficiency.3rd, operating mode is poor：Larger make an uproar can be produced in bruting process
Sound and polishing dust can cause very big harm to the body and mind of operating personnel.
【The content of the invention】
In view of this, the invention provides a kind of flat section streamline root reinforcement control device, it can replace artificial
The automatic size by sealing run processing to needs.
To achieve these goals, technical scheme is as follows：
A kind of flat section streamline root reinforcement control device, the device is followed successively by sanding apparatus, lifting from top to bottom
Device, car body and track, the sanding apparatus include being provided with sand in emery wheel installation axle and pneumatic means, the emery wheel installation axle
Wheel grinding, the pneumatic means includes pneumatic actuating device and stops the air pressure valve of polishing at any time；The lowering or hoisting gear is by vertical
The lifting screw being arranged on the car body and the swivel link installed in the lifting screw center are constituted；The car body passes through
Movable pulley is installed on the track；
The emery wheel installation axle and emery wheel grinding respectively have three；The emery wheel grinding is circle, and each emery wheel mill
Piece is respectively with 1 degree to 10 degree of inclination angle, relative to the stepped distribution of the lowering or hoisting gear.
Further, the car body also includes transverse shifting gear and positioning tooth, and the positioning tooth is fixed on the car body
Side, the transverse shifting gear is connected by the internal gear of the car body, and the internal gear leads to the positioning tooth
Pine is crossed to close to control the car body.
Further, the lifting screw has 4, and size is 40 centimetres of 40 cm x.
Further, the movable pulley has 4, and is connected with the car body by car body track.
The present invention also provides a kind of operating method of flat section streamline root reinforcement control device, this method include with
Lower step：
1) root reinforcement processing, is ready for, first allows car body to go to work starting point；
2), regulation transverse shifting gear makes the emery wheel on sanding apparatus be ground registration process position, then makes transverse shifting
Gear resets；
3) swivel link, is adjusted so that the minimum grinding disc on sanding apparatus is original position；
4) lifting screw, is adjusted so that the grinding disc on sanding apparatus is flushed with process face；
5), when step 1) arrive step 4) regulation after the completion of, press successively open sanding apparatus the 4th button, sanding apparatus
Start working, then press the first button, car body is advanced or is pressed the second button, retreat car body, if midway needs adjustment
The position of car body, can press and stop the 3rd button that car body advances or retreated, and adjust the position of car body；Start to process target material
Material, until final position reach it is spacing after be automatically stopped, press close sanding apparatus the 5th button, you can complete polishing work
Make, in the course of the work, according to grinding disc and the abrasion condition of required process face material, the 7th of regulation control body speed of vehicle presses
Button, so as to control the speed of car body.
Further, if final position is not up to spacing, the step 3 is performed) and step 4), adjust the sanding apparatus
Position, the step 1 is then performed successively) to step 5) everything, circulated with this until terminating, in the course of work with
When can press the 6th button of jerk, so as to stop all working.
Have the beneficial effect that：1), this device essentially consists in sanding apparatus, the device can by the screw rod on lowering or hoisting gear and
Above and below swivel link and move left and right, all-directional rotation polishing can either be carried out, height can be adjusted as needed again, work is improved
The accuracy of part；And the sanding apparatus also includes three emery wheel grindings, the grinding of the first two emery wheel is responsible for polishing to weld seam
Processing, latter emery wheel grinding is main to be responsible for being polished weld seam beautification operation.From first emery wheel grinding to the 3rd sand
Vertical height increases by 2 millimeters and 1 millimeter successively between wheel grinding, effectively can beat the weld seam after welding at the steel plate back side
Preferable state required for wearing into us, improves operating efficiency.
2), track installation original two ends under production line, which are fixed on pillar, reduces installation cost.
3), car body installs in orbit by four pulleys, and road speed is adjusted using Variable-frequency Regulating System, made
Car body can reciprocation cycle work and possess transverse shifting function, can additionally be improved equipped with control valve with a key jerk
Security reliability.
The device can reach reduction cost of labor and ensure the double effectses of weldquality.It is simultaneously automation from now on
Polishing welding seams equipment development lays the first stone.
【Brief description of the drawings】
Fig. 1 is the structural representation of car body in flat section flowing water root reinforcement control device of the present invention；
Fig. 2 is the structural representation of flat section flowing water root reinforcement control device of the present invention；
In figure, 1, sanding apparatus, 2, lowering or hoisting gear, 3, lifting screw, 4, swivel link, 5, car body, 6, car body track, 7,
Transverse shifting gear, 8, positioning tooth, 9, emery wheel grinding, 10, track, the 11, first button, the 12, second button, the 13, the 3rd button,
14th, the 4th button, the 15, the 5th button, the 16, the 6th button, the 17, the 7th button.
【Embodiment】
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation is described.Obviously, described embodiment is only a part of embodiment of the invention, rather than whole embodiments.It is based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made
Embodiment, belongs to the scope of protection of the invention.
Referring to Figures 1 and 2, a kind of flat section streamline root reinforcement control device, the device is followed successively by from top to bottom
Sanding apparatus 1, lowering or hoisting gear 2, car body 5 and track 10, sanding apparatus 1 include emery wheel installation axle and pneumatic means, and emery wheel is installed
Emery wheel grinding 9 is installed, its medium plain emery wheel installation axle and emery wheel grinding 9 respectively there are three, and emery wheel grinding 9 is circle, no on axle
At grade.It is 30 millimeters that each emery wheel, which is ground 9 cylindrical minimum spacings, the vertical range between each emery wheel grinding 9 according to
Secondary 2 millimeters and 1 millimeter of difference, and respectively with 5 ° of inclinations angle, relative to the stepped distribution of lowering or hoisting gear 2.Pneumatic means includes
Pneumatic actuating device and the air pressure valve for stopping polishing at any time；Lowering or hoisting gear 2 is by the He of lifting screw 3 that is vertically set on car body 5
Swivel link 4 installed in the center of lifting screw 3 is constituted, and lifting screw 3 has 4, and size is 40 centimetres of 40 cm x；Car
Body 5 is arranged on the track 10 by movable pulley, and wherein movable pulley has 4, is connected with car body 5 by car body track 6.Car
Body 5 also includes transverse shifting gear 7 and positioning tooth 8, and positioning tooth 8 is fixed on the side of car body 5, and transverse shifting gear 7 passes through car
The internal gear of body 5 is connected, and internal gear closes to control the car body 5 with positioning tooth 8 by pine.
A kind of operating method of flat section streamline root reinforcement control device, this method comprises the following steps：
1) root reinforcement processing, is ready for, first allows the car body to go to work starting point；
2), adjusting the transverse shifting gear makes the emery wheel on the sanding apparatus be ground registration process position, so
After reset the transverse shifting gear；
3) swivel link is adjusted so that the minimum emery wheel grinding on the sanding apparatus is original position；
4) lifting screw is adjusted so that the emery wheel grinding on the sanding apparatus is flushed with process face；
5) when the step 1) arrive step 4) regulation after the completion of, the 4th button for opening the sanding apparatus 1 is pressed successively,
The sanding apparatus is started working, and then presses the first button, the car body is advanced or is pressed the second button, is made the car body
Retreat, if midway need to adjust the position of the car body, can press and stop the 3rd button that the car body advances or retreated, adjust
The position of the whole car body.Start to process target material, until final position reach it is spacing after be automatically stopped, press closing described
5th button of sanding apparatus, you can complete polishing work, in the course of the work, according to grinding disc and required process face material
Abrasion condition, the 7th button of regulation control body speed of vehicle, so as to control the speed of the car body；
If final position is not up to spacing, the step 3 is performed) and step 4), the position of the sanding apparatus is adjusted,
Then perform the step 1 successively) to step 5) everything, circulated with this until terminating, at any time can be with the course of work
The 6th button of jerk is pressed, so as to stop all working.
Embodiment provided above is the better embodiment of the present invention, only illustrates the present invention for convenient, not to this hair
It is bright to make any formal limitation, any those of ordinary skill in the art, if putting forward skill not departing from the present invention
In the range of art feature, using the equivalent embodiment for locally changing or modifying made by disclosed technology contents, and
Without departing from the technical characteristic content of the present invention, in the range of still falling within the technology of the present invention feature.
Claims (6)
1. a kind of flat section streamline root reinforcement control device, it is characterised in that：The device is followed successively by polishing from top to bottom
Device (1), lowering or hoisting gear (2), car body (5) and track (10)；
The sanding apparatus (1) includes being provided with emery wheel grinding in emery wheel installation axle and pneumatic means, the emery wheel installation axle
(9), the pneumatic means includes pneumatic actuating device and stops the air pressure valve of polishing at any time；
The lowering or hoisting gear (2) is by the lifting screw (3) that is vertically set on the car body (5) and installed in the lifting screw
(3) swivel link (4) composition at center；
The car body (5) is arranged on the track (10) by movable pulley；
The emery wheel installation axle and emery wheel grinding (9) respectively have three；The emery wheel grinding (9) is circle, and each emery wheel
(9) are ground respectively with 1 degree to 10 degree of inclination angle, relative to the stepped distribution of the lowering or hoisting gear (2).
2. flat section streamline root reinforcement control device according to claim 1, it is characterised in that：The car body
(5) transverse shifting gear (7) and positioning tooth (8) are also included, the positioning tooth (8) is fixed on the side of the car body (5), described
Transverse shifting gear (7) is connected by the internal gear of the car body (5), and the internal gear leads to the positioning tooth (8)
Clutch is crossed to control the car body (5).
3. flat section streamline root reinforcement control device according to claim 1, it is characterised in that：The lifting spiral shell
Bar (3) has 4, and size is 40 centimetres of 40 cm x.
4. flat section streamline root reinforcement control device according to claim 1, it is characterised in that：The movable pulley
There are 4, and be connected with the car body (5) by car body track (6).
5. a kind of operating method of flat section streamline root reinforcement control device, it is characterised in that：This method includes following
Step：
1) root reinforcement processing, is ready for, first allows car body to go to work starting point；
2), regulation transverse shifting gear makes the emery wheel on sanding apparatus be ground registration process position, then makes transverse shifting gear
Reset；
3) swivel link, is adjusted so that the minimum emery wheel grinding on sanding apparatus is original position；
4) lifting screw, is adjusted so that the emery wheel grinding on sanding apparatus is flushed with process face；
5), when step 1) arrive step 4) after the completion of regulation, the 4th button for opening sanding apparatus is pressed successively, sanding apparatus starts
Work, then presses the first button, car body is advanced or is pressed the second button, retreats car body, if midway need to adjust car body
Position, can press stop car body advance or retreat the 3rd button, adjust car body position；Start to process target material,
Until final position reach it is spacing after be automatically stopped, press close sanding apparatus the 5th button, you can complete polishing work,
In the course of work, according to grinding disc and the abrasion condition of required process face material, regulation controls the 7th button of body speed of vehicle, from
And control the speed of car body.
6. a kind of operating method of flat section streamline root reinforcement control device according to claim 5, its feature
It is：If final position is not up to spacing, the step 3 is performed) and step 4), the position of the sanding apparatus is adjusted, so
Perform the step 1 successively afterwards) to step 5) everything, circulated with this until terminating, at any time can be by the course of work
6th button of lower jerk, so as to stop all working.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511015762.XA CN105619217B (en) | 2015-12-29 | 2015-12-29 | A kind of flat section streamline root reinforcement control device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511015762.XA CN105619217B (en) | 2015-12-29 | 2015-12-29 | A kind of flat section streamline root reinforcement control device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105619217A CN105619217A (en) | 2016-06-01 |
| CN105619217B true CN105619217B (en) | 2017-09-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201511015762.XA Active CN105619217B (en) | 2015-12-29 | 2015-12-29 | A kind of flat section streamline root reinforcement control device |
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| Country | Link |
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| CN (1) | CN105619217B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112676998B (en) * | 2020-12-26 | 2022-05-03 | 哈尔滨工业大学 | Flange sealing surface grinding and polishing machine |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201952693U (en) * | 2010-09-13 | 2011-08-31 | 季关钰 | Site polisher for welding line at bottom of steel rail |
| CN203804710U (en) * | 2013-12-13 | 2014-09-03 | 辽宁忠旺集团有限公司 | Panel weld joint polishing machine |
| CN104594145A (en) * | 2015-01-05 | 2015-05-06 | 中国十七冶集团有限公司 | Point-touch grinder for track grinding |
| CN204343119U (en) * | 2014-11-10 | 2015-05-20 | 晨唐(北京)技术股份有限公司 | Intelligent copying rail grinding machine |
| CN204435140U (en) * | 2015-02-02 | 2015-07-01 | 晨唐(北京)技术股份有限公司 | A kind of vertical sander |
| CN104827360A (en) * | 2015-05-08 | 2015-08-12 | 南通润邦重机有限公司 | Operating method of track grinding tooling |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3020793B2 (en) * | 1994-03-10 | 2000-03-15 | 株式会社ノリタケカンパニーリミテド | Grinding equipment for scratch removal |
-
2015
- 2015-12-29 CN CN201511015762.XA patent/CN105619217B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201952693U (en) * | 2010-09-13 | 2011-08-31 | 季关钰 | Site polisher for welding line at bottom of steel rail |
| CN203804710U (en) * | 2013-12-13 | 2014-09-03 | 辽宁忠旺集团有限公司 | Panel weld joint polishing machine |
| CN204343119U (en) * | 2014-11-10 | 2015-05-20 | 晨唐(北京)技术股份有限公司 | Intelligent copying rail grinding machine |
| CN104594145A (en) * | 2015-01-05 | 2015-05-06 | 中国十七冶集团有限公司 | Point-touch grinder for track grinding |
| CN204435140U (en) * | 2015-02-02 | 2015-07-01 | 晨唐(北京)技术股份有限公司 | A kind of vertical sander |
| CN104827360A (en) * | 2015-05-08 | 2015-08-12 | 南通润邦重机有限公司 | Operating method of track grinding tooling |
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| CN105619217A (en) | 2016-06-01 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A back reinforcement control device for plane segmented pipeline Effective date of registration: 20220119 Granted publication date: 20170919 Pledgee: Bank of China Limited Wuhan Hanyang sub branch Pledgor: WUHAN TIANGAO WELDING Co.,Ltd. Registration number: Y2022420000018 |
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