CN105609313B - A kind of manufacture method of chip conducting polymer tantalum capacitor cathode guide layer - Google Patents

A kind of manufacture method of chip conducting polymer tantalum capacitor cathode guide layer Download PDF

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CN105609313B
CN105609313B CN201610023533.0A CN201610023533A CN105609313B CN 105609313 B CN105609313 B CN 105609313B CN 201610023533 A CN201610023533 A CN 201610023533A CN 105609313 B CN105609313 B CN 105609313B
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treatment fluid
manufacture method
guide layer
tantalum capacitor
coupling agent
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CN105609313A (en
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曾台彪
齐兆雄
吴维芬
曾宪旦
方金富
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Shenzhen Shunluo Xunda Electronic Co Ltd
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Shenzhen Sunlord Electronics Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/004Details
    • H01G9/04Electrodes or formation of dielectric layers thereon
    • H01G9/042Electrodes or formation of dielectric layers thereon characterised by the material
    • H01G9/0425Electrodes or formation of dielectric layers thereon characterised by the material specially adapted for cathode
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/36Silica
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D183/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
    • C09D183/04Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic

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Abstract

The invention discloses a kind of manufacture method of chip conducting polymer tantalum capacitor cathode guide layer, comprise the following steps:By surface attachment Ta2O5The anode tantalum block of dielectric layer is impregnated in treatment fluid, taken out after impregnating 1~20min with the speed of 0.01~5.0mm/min, 5~30min is placed at a temperature of 20~30 DEG C, and drying and forming-film forms chip conducting polymer tantalum capacitor cathode guide layer at 50~260 DEG C;Wherein described treatment fluid includes the solvent of the silane coupling agent that percentage by weight is 0.005~2.0%, 0.01~0.1% aerosil, 3~15% water and surplus.The chip conducting polymer tantalum capacitor cathode guide layer manufactured by the manufacturing method of the present invention has high power capacity extraction rate, low-loss, low ESR and the small characteristic of leakage current come the chip polymer tantalum capacitor that further prepares.

Description

A kind of manufacture method of chip conducting polymer tantalum capacitor cathode guide layer
Technical field
The present invention relates to a kind of manufacture method of chip conducting polymer tantalum capacitor cathode guide layer.
Background technology
Due to Ta2O5Dielectric oxide film has oil repellency, and deielectric-coating micropore size skewness, for not preparing guiding Large aperture (> 300nm) medium micropore of layer, this kind of micropore surface implantation adsorbent solution weight is less or flows due to gravity Other positions are suspended to, therefore the conductive polymer coating for polymerizeing formation is not discontinuous, fine and close, reduces the electric conductivity of polymeric layer Energy.The tantalum anode block of cathode layer carrier manufacture is not carried out, has even been coated to polymeric layer, interlayer easily occurs after heat-shock Interfacial separation causes interlayer contact resistance to increase and the equivalent series resistance (ESR) of product is become larger.
The content of the invention
In order to solve the above technical problems, the present invention proposes a kind of system of chip conducting polymer tantalum capacitor cathode guide layer Method is made, is further prepared by the chip conducting polymer tantalum capacitor cathode guide layer of the manufacturing method of the present invention manufacture Chip polymer tantalum capacitor there is high power capacity extraction rate, low-loss, low ESR and the small characteristic of leakage current.
To reach above-mentioned purpose, the present invention uses following technical scheme:
The invention discloses a kind of manufacture method of chip conducting polymer tantalum capacitor cathode guide layer, including following step Suddenly:By surface attachment Ta2O5The anode tantalum block of dielectric layer is impregnated in treatment fluid, with 0.01~5.0mm/ after 1~20min of dipping The speed of min is taken out, and 5~30min is placed at a temperature of 20~30 DEG C, and drying and forming-film forms chip at 50~260 DEG C Conducting polymer tantalum capacitor cathode guide layer;Wherein described treatment fluid includes the silane that percentage by weight is 0.005~2.0% Coupling agent, 0.01~0.1% aerosil, the solvent of 3~15% water and surplus.
Preferably, the solvent includes at least one of alcohols, ketone, ethers.
Preferably, the solvent includes methanol, ethanol, propyl alcohol, isopropanol, n-butanol, isobutanol, amylalcohol, lauryl alcohol, third In ketone, butanone, isophorone, methyl ether, ether, butyl ether, ethylene glycol monobutyl ether, methyl tertiary butyl ether, ethyl methyl ether, methyl phenyl ethers anisole at least It is a kind of.
Preferably, the general formula of the silane coupling agent is RnSiX4-n, wherein R is octenyl, dodecyl, urea groups, carbon alkane Epoxide, cation alkyl, vinyl, amino, epoxy group, sulfydryl or acryloxypropyl, X for alkoxy, aryloxy group, acyl group, Methoxy or ethoxy.
Preferably, the silane coupling agent is amino silane, hydrosulphonyl silane, epoxy radicals silicone hydride, vinyl silanes, acryloyl At least one of oxygen propyl group silane, dodecyl silane.
Preferably, the treatment fluid includes the silane coupling agent, 0.01~0.05% that percentage by weight is 0.1~1.5% Aerosil, the solvent of 4~10% water and surplus.
Preferably, the treatment fluid includes the silane coupling agent, 0.01~0.05% that percentage by weight is 0.3~1.0% Aerosil, the solvent of 5~8% water and surplus.
Preferably, by surface attachment Ta2O5The anode tantalum block of dielectric layer is impregnated in treatment fluid after taking-up, at 20~25 DEG C At a temperature of place 20min, and drying and forming-film forms chip conducting polymer tantalum capacitor cathode guide at 170~210 DEG C Layer.
The invention also discloses a kind of manufacture method of chip conducting polymer tantalum capacitor cathode guide layer, including it is following Step:By surface attachment Ta2O5The anode tantalum block of dielectric layer is impregnated in treatment fluid, impregnate after 1~20min with 0.01~ The speed of 5.0mm/min is taken out, the temperature at 20~30 DEG C, 60~360min of placement under the humidity of 50%RH~100%RH, and Drying and forming-film forms chip conducting polymer tantalum capacitor cathode guide layer at 50~260 DEG C;Wherein described treatment fluid includes The solvent of silane coupling agent, 0.01~0.1% aerosil and surplus that percentage by weight is 0.005~2.0%.
Preferably, the solvent includes at least one of alcohols, ketone, ethers.
Preferably, the solvent includes methanol, ethanol, propyl alcohol, isopropanol, n-butanol, isobutanol, amylalcohol, lauryl alcohol, third In ketone, butanone, isophorone, methyl ether, ether, butyl ether, ethylene glycol monobutyl ether, methyl tertiary butyl ether, ethyl methyl ether, methyl phenyl ethers anisole at least It is a kind of.
Preferably, the general formula of the silane coupling agent is RnSiX4-n, wherein R is octenyl, dodecyl, urea groups, carbon alkane Epoxide, cation alkyl, vinyl, amino, epoxy group, sulfydryl or acryloxypropyl, X for alkoxy, aryloxy group, acyl group, Methoxy or ethoxy.
Preferably, the silane coupling agent is amino silane, hydrosulphonyl silane, epoxy radicals silicone hydride, vinyl silanes, acryloyl At least one of oxygen propyl group silane, dodecyl silane.
Preferably, the treatment fluid includes the silane coupling agent, 0.01~0.05% that percentage by weight is 0.1~1.5% Aerosil and surplus solvent.
Preferably, the treatment fluid includes the silane coupling agent, 0.01~0.05% that percentage by weight is 0.3~1.0% Aerosil and surplus solvent.
Preferably, by surface attachment Ta2O5The anode tantalum block of dielectric layer be impregnated in treatment fluid take out after, 20~25 DEG C, 120~180min is placed at a temperature of the humidity of 60%RH~90%RH, and drying and forming-film forms chip at 170~210 DEG C Conducting polymer tantalum capacitor cathode guide layer.
Compared with prior art, the beneficial effects of the present invention are:By the way that Ta will be adhered in a kind of scheme of the present invention2O5 The anode tantalum block of dielectric layer is impregnated in the neutral processing including silane coupling agent, aerosil, solvent and low water content In liquid, wherein solvent has capillary siphoning effect in the micro channel of dielectric layer so that silane is abundant in dielectric layer surface Infiltration, absorption;And silane coupling agent, in the neutral liquid of low water content, its hydrolysis rate is eased so that silane coupled Agent can be hydrolyzed again after by dielectric layer surface fully penetrated, absorption, the silicone hydroxyl formed after hydrolysis, and silane coupled The organo-functional group included in agent promotes guide layer and conductive polymer layer to have stronger affinity;Also pass through reaction temperature at the same time The hydrolysis rate of silane coupling agent, and dehydration synthesis guide layer at high temperature are controlled, promotes the interface of guide layer and dielectric layer to melt Close, so as to improve continuity, the compactness that conducting polymer film layer is coated to.By that will adhere in another scheme of the present invention Ta2O5The anode tantalum block of dielectric layer be impregnated in including silane coupling agent, aerosil, solvent neutral treatment fluid in, wherein Solvent has capillary siphoning effect in the micro channel of dielectric layer so that silane is in dielectric layer surface fully penetrated, absorption; And silane coupling agent is hydrolyzed under higher ambient humidity with the moisture in air, its hydrolysis rate is eased so that silicon Alkane coupling agent can be hydrolyzed again after by dielectric layer surface fully penetrated, absorption, the silicone hydroxyl formed after hydrolysis, and silicon The organo-functional group included in alkane coupling agent promotes guide layer and conductive polymer layer to have stronger affinity;At the same time also by anti- Answer the hydrolysis rate of temperature control silane coupling agent, and dehydration synthesis guide layer at high temperature, promote guide layer and dielectric layer Interface fusion, so as to improve continuity, compactness that conducting polymer film layer is coated to.It is in addition, few by being added in treatment fluid The aerosil of amount, can cause aerosil to form good inorganic interface fusion with silane coupling agent, The Electrical Indexes of invalid micropore influence capacitor can be prevented with micropore invalid in filled media layer;Pass through the present invention's The chip conducting polymer tantalum capacitor cathode guide layer of manufacture method manufacture is come the chip polymer tantalum capacitance that further prepares Utensil has high power capacity extraction rate, low-loss, low ESR and the small characteristic of leakage current.
In further scheme, it is R that silane coupling agent, which selects general formula,nSiX4-nMaterial, wherein R select and polymer Molecule has the group of stronger affinity or respond, and X selects hydrolyzable groups, further improves guide layer and gather with conduction The affinity of layer is closed, further improves continuity, the compactness that conducting polymer film layer is coated to.
Embodiment
Below and the invention will be further described with reference to preferred embodiment.
The present invention provides a kind of manufacture method of chip conducting polymer tantalum capacitor cathode guide layer, in a kind of embodiment party In formula, including:By surface attachment Ta2O5The anode tantalum block of dielectric layer is impregnated in treatment fluid, impregnate after 1~20min with 0.01~ The speed of 5.0mm/min is taken out, and 5~30min, and the drying and forming-film shape at 50~260 DEG C are placed at a temperature of 20~30 DEG C Into chip conducting polymer tantalum capacitor cathode guide layer;It is 0.005~2.0% that wherein described treatment fluid, which includes percentage by weight, Silane coupling agent, 0.01~0.1% aerosil, the solvent of 3~15% water and surplus.
Wherein solvent can be at least one of alcohols, ketone, ethers, and alcohols includes methanol, ethanol, propyl alcohol, isopropyl Alcohol, n-butanol, isobutanol, amylalcohol, lauryl alcohol etc.;Ketone includes acetone, butanone, isophorone etc., and ethers includes methyl ether, second Ether, butyl ether, ethylene glycol monobutyl ether, methyl tertiary butyl ether, ethyl methyl ether, methyl phenyl ethers anisole etc..
In some preferred embodiments, the general formula of the silane coupling agent is RnSiX4-n, wherein R for it is non-hydrolytic, The organo-functional group that can be combined with high molecular polymer, according to the heterogeneity of high molecular polymer, R of the invention is preferably used There are stronger affinity or respond with polymer molecule, can be octenyl, dodecyl, urea groups, carbon alkoxy, sun Ion alkyl, vinyl, amino, epoxy group, sulfydryl or acryloxypropyl etc.;X uses hydrolyzable groups, can be alcoxyl Base, aryloxy group, acyl group, methoxy or ethoxy etc..In other embodiments, silane coupling agent is amino silane, sulfydryl silicon At least one of alkane, epoxy radicals silicone hydride, vinyl silanes, acryloxypropyl silane, dodecyl silane.
In other preferred embodiments, treatment fluid can be comprising the silane that percentage by weight is 0.1~1.5% Coupling agent, 0.01~0.05% aerosil, the solvent of 4~10% water and surplus, it is highly preferred that treatment fluid includes The silane coupling agent, 0.01~0.05% aerosil, 5~8% water and remaining that percentage by weight is 0.3~1.0% The solvent of amount.
In some other embodiment, the manufacturing method of the present invention is included surface attachment Ta2O5The anode tantalum of dielectric layer Block is impregnated in treatment fluid after taking-up, and 20min, and the drying and forming-film shape at 170~210 DEG C are placed at a temperature of 20~25 DEG C Into chip conducting polymer tantalum capacitor cathode guide layer;Further, 20min is placed at a temperature of 25 DEG C, and 170~ Drying and forming-film forms chip conducting polymer tantalum capacitor cathode guide layer at 200 DEG C.
The manufacture method of chip conducting polymer tantalum capacitor cathode guide layer provided by the invention, in another embodiment party In formula, including:By surface attachment Ta2O5The anode tantalum block of dielectric layer is impregnated in treatment fluid, impregnate after 1~20min with 0.01~ The speed of 5.0mm/min is taken out, the temperature at 20~30 DEG C, 60~360min of placement under the humidity of 50%RH~100%RH, and Drying and forming-film forms chip conducting polymer tantalum capacitor cathode guide layer at 50~260 DEG C;Wherein described treatment fluid includes The solvent of silane coupling agent, 0.01~0.1% aerosil and surplus that percentage by weight is 0.005~2.0%.
Wherein solvent can be at least one of alcohols, ketone, ethers, and alcohols includes methanol, ethanol, propyl alcohol, isopropyl Alcohol, n-butanol, isobutanol, amylalcohol, lauryl alcohol etc.;Ketone includes acetone, butanone, isophorone etc., and ethers includes methyl ether, second Ether, butyl ether, ethylene glycol monobutyl ether, methyl tertiary butyl ether, ethyl methyl ether, methyl phenyl ethers anisole etc..
In some preferred embodiments, the general formula of the silane coupling agent is RnSiX4-n, wherein R for it is non-hydrolytic, The organo-functional group that can be combined with high molecular polymer, according to the heterogeneity of high molecular polymer, R of the invention is preferably used There are stronger affinity or respond with polymer molecule, can be octenyl, dodecyl, urea groups, carbon alkoxy, sun Ion alkyl, vinyl, amino, epoxy group, sulfydryl or acryloxypropyl etc.;X uses hydrolyzable groups, can be alcoxyl Base, aryloxy group, acyl group, methoxy or ethoxy etc..In other embodiments, silane coupling agent is amino silane, sulfydryl silicon At least one of alkane, epoxy radicals silicone hydride, vinyl silanes, acryloxypropyl silane, dodecyl silane.
In other preferred embodiments, treatment fluid can be comprising the silane that percentage by weight is 0.1~1.5% The solvent of coupling agent, 0.01~0.05% aerosil and surplus, it is highly preferred that treatment fluid is comprising percentage by weight The solvent of 0.3~1.0% silane coupling agent, 0.01~0.05% aerosil and surplus.
In some other embodiment, the manufacturing method of the present invention is included surface attachment Ta2O5The anode tantalum of dielectric layer Block is impregnated in taken out in treatment fluid after, temperature at 20~25 DEG C, place 120 under the humidity of 60%RH~90%RH~ 180min, and drying and forming-film forms chip conducting polymer tantalum capacitor cathode guide layer at 170~210 DEG C;Further, Temperature at 25 DEG C, place 120min under the humidity of 85%RH, and to form chip conductive poly- for drying and forming-film at 170~200 DEG C Compound tantalum capacitor cathode guide layer.
It is below that the invention will be further described for specific embodiment to manufacture tantalum capacitor of the specification as 16V100 μ F.
Embodiment one:
1) tantalum powder that specific volume is 50000 μ FV/g is conventionally pressed into tantalum briquet, then burnt according to a conventional method Form anode tantalum block;
2) anode tantalum block is impregnated in salpeter solution according to a conventional method and prepares Ta2O5Dielectric layer;
3) Ta will be prepared2O5The anode tantalum block of dielectric layer is impregnated in low water content, solvent, silica modified processing In liquid, taken out after impregnating 15min by the speed of 1.0mm/min;Wherein pretreatment fluid is prepared by the raw material of following percetage by weight Form:Amino silicane coupling agent 1.0%, aerosil 0.01%, water 5%, methanol 60%, n-butanol 33.99%;25 20min, and the drying and forming-film at 180 DEG C are placed at DEG C;
4) conducting polymer thin film is synthesized as cathode guide on the anode tantalum block surface by pretreatment according to a conventional method Layer;
5) layer surface impregnated graphite and silver paste are guided in polymer cathode according to a conventional method, drying and forming-film, then uses lead Frame is assembled into tantalum capacitor.
Embodiment two:
Difference lies in the dip time in step 3) is 10min, and treatment fluid includes with embodiment one:Epoxy radicals silicone hydride Coupling agent 0.3%, aerosil 0.01%, water 5%, ethanol 60%, isopropanol 34.69%.Placed at 25 DEG C 20min, and the drying and forming-film at 170 DEG C.
Embodiment three:
Difference lies in the dip time in step 3) is 10min, and treatment fluid includes with embodiment one:Amino silane is even Join agent 0.6%, epoxy radicals silicone hydride 0.2%, aerosil 0.02%, water 6%, methanol 56%, propyl alcohol 37.18%.25 20min, and the drying and forming-film at 190 DEG C are placed at DEG C.
Example IV:
Difference lies in the dip time in step 3) is 8min, and treatment fluid includes with embodiment one:Hydrosulphonyl silane is coupled Agent 0.8%, aerosil 0.01%, water 6%, ethanol 56%, acetone 8.19%, isobutanol 29%.Placed at 25 DEG C 20min, and the drying and forming-film at 200 DEG C.
Embodiment five:
Difference lies in the dip time in step 3) is 8min, and treatment fluid includes with embodiment one:Epoxy radicals silicone hydride is even Join agent 0.8%, aerosil 0.03%, water 7%, ethanol 50%, isopropanol 42.17%.20min is placed at 25 DEG C, And the drying and forming-film at 190 DEG C.
Embodiment six:
Difference lies in the dip time in step 3) is 10min, and treatment fluid includes with embodiment one:Vinyl silanes Coupling agent 0.7%, aerosil 0.02%, water 5%, methanol 58%, ether 6.28%, isopropanol 30%.At 25 DEG C Place 20min, and the drying and forming-film at 180 DEG C.
Embodiment seven:
Difference lies in the dip time in step 3) is 15min, and treatment fluid includes with embodiment one:Amino silane is even Join agent 1.0%, aerosil 0.01%, methanol 65%, n-butanol 33.99%.At 25 DEG C of temperature and 80%RH humidity Place 120min, and the drying and forming-film at 180 DEG C.
Embodiment eight:
Difference lies in the dip time in step 3) is 20min, and treatment fluid includes with embodiment one:Amino silane is even Join agent 0.3%, aerosil 0.01%, methanol 65%, n-butanol 34.69%;At 20 DEG C of temperature and 90%RH humidity Place 180min, and the drying and forming-film at 170 DEG C.
Embodiment nine:
Difference lies in the dip time in step 3) is 30min, and treatment fluid includes with embodiment one:Epoxy radicals silicone hydride Coupling agent 0.1%, amino silicane coupling agent 0.3%, aerosil 0.01%, ethanol 63%, isopropanol 36.59%. 180min, and the drying and forming-film at 170 DEG C are placed at 25 DEG C of temperature and 85%RH humidity.
Embodiment ten:
Difference lies in the dip time in step 3) is 20min, and treatment fluid includes with embodiment one:Vinyl silanes Coupling agent 0.16%, amino silicane coupling agent 0.3%, aerosil 0.01%, ethanol 63%, isopropanol 36.53%. 180min, and the drying and forming-film at 150 DEG C are placed at 25 DEG C of temperature and 80%RH humidity.
Embodiment 11:
Difference lies in the dip time in step 3) is 25min, and treatment fluid includes with embodiment one:Vinyl silanes Coupling agent 0.13%, epoxy silane coupling 0.45%, aerosil 0.01%, ethanol 62%, isopropanol 37.41%.120min, and the drying and forming-film at 180 DEG C are placed at 30 DEG C of temperature and 85%RH humidity.
Embodiment 12:
Difference lies in the dip time in step 3) is 25min, and treatment fluid includes with embodiment one:Hydrosulphonyl silane is even Join agent 0.8%, aerosil 0.01%, ethanol 59%, n-butanol 40.19%.At 25 DEG C of temperature and 90%RH humidity Place 180min, and the drying and forming-film at 200 DEG C.
Comparative example one:
Difference lies in the dip time in step 3) is 15min, and treatment fluid includes with embodiment one:Amino silane is even Join agent 1.5%, glacial acetic acid 0.02%, water 90%, methanol 8.48%.20min is placed at 25 DEG C, and is dried at 200 DEG C Film.
Comparative example two:
Difference lies in the dip time in step 3) is 10min, and treatment fluid includes with embodiment one:Epoxy radicals silicone hydride Coupling agent 1.8%, glacial acetic acid 0.03%, water 87%, ethanol 11.17%.20min is placed at 25 DEG C, and it is dry at 170 DEG C Film forming.
Comparative example three:
Difference lies in the dip time in step 3) is 15min, and treatment fluid includes with embodiment one:Amino silane is even Join agent 1.8wt%, glacial acetic acid 0.03wt%, water 98.17wt%.20min, and the drying and forming-film at 190 DEG C are placed at 25 DEG C.
Comparative example four:
Difference lies in the dip time in step 3) is 15min, and treatment fluid includes with embodiment one:Hydrosulphonyl silane is even Join agent 2.0%, glacial acetic acid 0.05%, water 97.95%.20min, and the drying and forming-film at 200 DEG C are placed at 25 DEG C.
Comparative example five:
Difference lies in, the dip time in step 3) it is 10min with embodiment one, the amino silane coupling in treatment fluid Agent 1.0%, epoxy silane coupling 0.8%, glacial acetic acid 0.05%, water 90%, propyl alcohol 8.15%.Placed at 25 DEG C 20min, and the drying and forming-film at 190 DEG C.
Comparative example six:
Difference lies in, the dip time in step 3) it is 20min with embodiment one, the vinyl silanes in treatment fluid are even Join agent 2.0%, glacial acetic acid 0.15%, water 97.85%.20min, and the drying and forming-film at 170 DEG C are placed at 25 DEG C.
The correction data such as table 1 below of electrical testing is carried out to the tantalum capacitor of above-described embodiment and comparative example manufacture.
1 embodiment of table and the 16V100 μ F tantalum capacitor parameter lookup tables of comparative example manufacture
Project Capacity extraction rate (%) It is lost (%) ESR(mΩ) Leakage current (μ A)
Embodiment one 91.2 1.9 28 ≤48
Embodiment two 90.3 2.1 35 ≤53
Embodiment three 93.7 1.4 20 ≤32
Example IV 89.6 2.3 43 ≤61
Embodiment five 91.5 1.7 26 ≤31
Embodiment six 92.2 1.5 18 ≤16
Embodiment seven 90.8 1.8 27 ≤51
Embodiment eight 91.3 1.7 31 ≤56
Embodiment nine 93.4 1.5 23 ≤33
Embodiment ten 89.8 2.4 36 ≤57
Embodiment 11 90.5 2.2 33 ≤43
Embodiment 12 91.1 1.9 29 ≤38
Comparative example one 87.5 3.5 57 ≤71
Comparative example two 88.2 3.4 53 ≤67
Comparative example three 85.4 4.1 67 ≤74
Comparative example four 83.9 4.3 71 ≤73
Comparative example five 86.5 3.9 61 ≤65
Comparative example six 84.6 4.5 77 ≤63
Can be seen that the capacitor prepared using the method for the present invention from the data of table 1 has high power capacity extraction rate, low damage The small characteristic of consumption, low ESR (ESR), leakage current.
In comparative example, since water content is higher and includes glacial acetic acid (i.e. low pH value) in pretreatment fluid so that silane water Solution acceleration, accelerates hydrolysis to trigger the polycondensation of silicone hydroxyl itself, and polymer chain increases the big particle diameter molecule of generation and is easy to block dielectric layer Partial pore passage, be unfavorable for tantalum capacitor capacity draw, finally will also result in the hydraulic performance decline of capacitor;And in this hair Due to including a large amount of solvents in bright so that silane is in dielectric layer surface fully penetrated, absorption, and since treatment fluid is low water content Neutral liquid, a small amount of water and alcoholic extract hydroxyl group form hydrogen bond (wherein embodiment seven do not include into embodiment 12 in treatment fluid Water, and by controlling high ambient humidity to provide hydrone for silane hydrolyzate) so that the hydrolysis rate of silane is eased, you can So that silane coupling agent can by solvent siphonic effect by dielectric layer surface fully penetrated, absorption, in certain temperature The organo-functional group to be formed and be included in silicone hydroxyl, and silane coupling agent is hydrolyzed under degree and promotes guide layer and conductive polymer layer With stronger affinity;The hydrolysis rate of silane coupling agent is also controlled by reaction temperature at the same time, and dehydration is closed at high temperature Into guide layer, the interface fusion of promotion guide layer and dielectric layer, so as to improve continuity, the densification that conducting polymer film layer is coated to Property;In addition, by adding a small amount of aerosil in treatment fluid, it can cause aerosil and silane coupling agent Good inorganic interface fusion is formed, can be with micropore invalid in filled media layer to prevent invalid micropore from influencing electricity The Electrical Indexes of container.Therefore, the chip conducting polymer tantalum capacitor cathode guide manufactured by the manufacturing method of the present invention Layer has high power capacity extraction rate, low-loss, low ESR and leakage come the chip polymer tantalum capacitor further prepared The small characteristic of electric current.
Above content is that a further detailed description of the present invention in conjunction with specific preferred embodiments, it is impossible to is assert The specific implementation of the present invention is confined to these explanations.For those skilled in the art, do not taking off On the premise of from present inventive concept, some equivalent substitutes or obvious modification can also be made, and performance or purposes are identical, all should When being considered as belonging to protection scope of the present invention.

Claims (10)

1. a kind of manufacture method of chip conducting polymer tantalum capacitor cathode guide layer, it is characterised in that comprise the following steps: By surface attachment Ta2O5The anode tantalum block of dielectric layer is impregnated in treatment fluid, with 0.01~5.0mm/min after 1~20min of dipping Speed take out, place 5~30min at a temperature of 20~30 DEG C, and to form chip conductive for drying and forming-film at 50~260 DEG C Polymer tantalum capacitor cathode guide layer;Wherein described treatment fluid include percentage by weight be 0.005~2.0% it is silane coupled Agent, 0.01~0.1% aerosil, the solvent of 3~15% water and surplus.
2. manufacture method according to claim 1, it is characterised in that the solvent is included in alcohols, ketone, ethers extremely Few one kind.
3. manufacture method according to claim 1, it is characterised in that the solvent includes methanol, ethanol, propyl alcohol, isopropyl Alcohol, n-butanol, isobutanol, amylalcohol, lauryl alcohol, acetone, butanone, isophorone, methyl ether, ether, butyl ether, ethylene glycol monobutyl ether, At least one of methyl tertiary butyl ether, ethyl methyl ether, methyl phenyl ethers anisole.
4. manufacture method according to claim 1, it is characterised in that the general formula of the silane coupling agent is RnSiX4-n, its Middle R is octenyl, dodecyl, urea groups, carbon alkoxy, cation alkyl, vinyl, amino, epoxy group, sulfydryl or acryloyl Oxygen propyl group, X is alkoxy, aryloxy group, acyl group, methoxy or ethoxy.
5. manufacture method according to claim 1, it is characterised in that the silane coupling agent is amino silane, sulfydryl silicon At least one of alkane, epoxy radicals silicone hydride, vinyl silanes, acryloxypropyl silane, dodecyl silane.
6. manufacture method according to any one of claims 1 to 5, it is characterised in that the treatment fluid includes weight percent It is more molten than the silane coupling agent for 0.1~1.5%, 0.01~0.05% aerosil, 4~10% water and surplus Agent.
7. manufacture method according to any one of claims 1 to 5, it is characterised in that the treatment fluid includes weight percent Than the solvent of the silane coupling agent for 0.3~1.0%, 0.01~0.05% aerosil, 5~8% water and surplus.
8. manufacture method according to any one of claims 1 to 5, it is characterised in that by surface attachment Ta2O5Dielectric layer Anode tantalum block is impregnated in treatment fluid after taking-up, and 20min is placed at a temperature of 20~25 DEG C, and dry at 170~210 DEG C Film forming forms chip conducting polymer tantalum capacitor cathode guide layer.
9. a kind of manufacture method of chip conducting polymer tantalum capacitor cathode guide layer, it is characterised in that comprise the following steps: By surface attachment Ta2O5The anode tantalum block of dielectric layer is impregnated in treatment fluid, with 0.01~5.0mm/min after 1~20min of dipping Speed take out, temperature at 20~30 DEG C, place 60~360min under the humidity of 50%RH~100%RH, and 50~260 Drying and forming-film forms chip conducting polymer tantalum capacitor cathode guide layer at DEG C;Wherein described treatment fluid includes percentage by weight The solvent of silane coupling agent, 0.01~0.1% aerosil and surplus for 0.005~2.0%.
10. manufacture method according to claim 9, it is characterised in that the solvent includes methanol, ethanol, propyl alcohol, isopropyl Alcohol, n-butanol, isobutanol, amylalcohol, lauryl alcohol, acetone, butanone, isophorone, methyl ether, ether, butyl ether, ethylene glycol monobutyl ether, At least one of methyl tertiary butyl ether, ethyl methyl ether, methyl phenyl ethers anisole.
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1341196A2 (en) * 2002-02-27 2003-09-03 Fuji Photo Film Co., Ltd. Electrolytic composition, photoelectric conversion device and photoelectric cell
CN103390500A (en) * 2013-07-30 2013-11-13 中国振华(集团)新云电子元器件有限责任公司 Manufacturing method for solid electrolytic condenser with high puncture voltage
CN103500659A (en) * 2013-10-16 2014-01-08 中国振华(集团)新云电子元器件有限责任公司 Macromolecular polymerization tantalum capacitor cathode preparation method
CN103680961A (en) * 2012-08-31 2014-03-26 中国振华(集团)新云电子元器件有限责任公司 Method for manufacturing tantalum capacitor

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1341196A2 (en) * 2002-02-27 2003-09-03 Fuji Photo Film Co., Ltd. Electrolytic composition, photoelectric conversion device and photoelectric cell
CN103680961A (en) * 2012-08-31 2014-03-26 中国振华(集团)新云电子元器件有限责任公司 Method for manufacturing tantalum capacitor
CN103390500A (en) * 2013-07-30 2013-11-13 中国振华(集团)新云电子元器件有限责任公司 Manufacturing method for solid electrolytic condenser with high puncture voltage
CN103500659A (en) * 2013-10-16 2014-01-08 中国振华(集团)新云电子元器件有限责任公司 Macromolecular polymerization tantalum capacitor cathode preparation method

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