CN105608533A - Method for intelligently distributing stations in vehicle repair plants - Google Patents
Method for intelligently distributing stations in vehicle repair plants Download PDFInfo
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- CN105608533A CN105608533A CN201510964575.XA CN201510964575A CN105608533A CN 105608533 A CN105608533 A CN 105608533A CN 201510964575 A CN201510964575 A CN 201510964575A CN 105608533 A CN105608533 A CN 105608533A
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Abstract
The invention relates to the field of automobile repair, in particular to a method for intelligently distributing the stations in vehicle repair plants. The method comprises the following steps: carrying photographing image capture on a to-be-repaired automobile which runs into a repair plant, and identifying the automobile type and production year of the to-be-repaired automobile; matching an original automobile corresponding to the to-be-repaired automobile according to the automobile type and production year of the to-be-repaired automobile, judging whether the to-be-repaired automobile has appearance damages according to the data obtained through the photographing image capture and the original automobile type, and if the judging result is positive, turning to the next step; outputting the damage data of the appearance damages of the to-be-repaired automobile; and matching a repair station according to the damage data so as to repair the appearance damages. According to the method for intelligently distributing the stations in vehicle repair plants, photographing image capture is carried out on the to-be-repaired automobile, the corresponding original automobile types are matched to determine the appearance damages of the to-be-repaired automobiles, and a mechanical identification/judgement manner is used for replacing the manual identification/judgement manner, so that the time of identifying and judging the appearance damages of the automobiles is shortened and then the repair efficiency is greatly improved.
Description
Technical field
The present invention relates to motor vehicle repair field, particularly relate to the method for Auto repair shop's smart allocation station.
Background technology
Along with economic growth and the raising of people's living standard, automobile has entered into common people house. ByAutomobile on road is more, grazing can occur between car and car unavoidably and cause the hurt of outward appearance. So-called vapourThe outward appearance hurt of car refers to the metal metal plate part and the nonmetal plate generation deformation or residual that form automobile-exteriorLack. Known, in the automobile needing repairing in repair shop, majority belongs to outward appearance hurt.
At present, automobile is occurring after grazing, because automobile can also travel, therefore before user tends to drive voluntarilyToward repair shop or sale of automobile and maintenance one shop, namely 4 S auto shop, then, the manager of repair shopThrough inquiry user and after checking vehicle, this automobile is dispensed to concrete maintenance station, finally by the master worker that repairsThis automobile is repaired.
But, to drive to sail into repair shop from user and keeped in repair this process to automobile, the time of expending is long, andAnd the manager of repair shop could determine how to keep in repair after need to checking automobile, so, will cause repairing timeBetween prolongation, reduced the efficiency that repairs.
Summary of the invention
Based on this, be necessary for the problem that how to improve maintenance efficiency, a kind of Auto repair shop intelligence is providedDistribute the method for station.
A method for Auto repair shop's smart allocation station, comprises the steps:
Capture identification step: the car waiting to repair that sails repair shop into is taken to capture, and identify car waiting to repairAffiliated vehicle and productive year;
Coupling hurt step: mate the former factory car of its correspondence according to the vehicle under car waiting to repair and productive yearType, and according to data and the former factory vehicle of taking capture,
Judge whether car waiting to repair has outward appearance hurt, if enter next step;
Output data step: the hurt data of the outward appearance hurt of output car waiting to repair;
Work position distribution step: according to hurt Data Matching maintenance station, to carry out the maintenance of outward appearance hurt.
In an embodiment, multiple maintenance stations are set therein.
In an embodiment, each maintenance station is carried out to distinctive mark with unique identification code respectively therein.
In an embodiment, described work position distribution step, is specially: determine shown in hurt data thereinThe appearance part needing repairing, compares the maintenance range of this appearance part and each maintenance station, reallyFixed maintenance station corresponding to this appearance part, to carry out the maintenance of outward appearance hurt.
In an embodiment, the described maintenance range by this appearance part and each maintenance station is carried out thereinThe step of comparison, is specially:
For the corresponding maintenance range of each maintenance station arranges unique value range,
For the each position of automobile appearance pre-sets unique outward appearance difference value, and
Judge whether outward appearance difference value corresponding to this appearance part falls into maintenance station corresponding maintenance rangeValue range, if determine that this appearance part is corresponding to this maintenance station.
In an embodiment, order judges whether outward appearance difference value corresponding to this appearance part falls into respectively thereinThe value range of the corresponding maintenance range of maintenance station.
In an embodiment, arbitrary being judged as YES determines that this appearance part is corresponding to this maintenance station therein,All otherwise provide feedback allocation information.
In an embodiment, before described coupling hurt step, also comprise the steps: therein
On server, input in advance former factory vehicle and the corresponding productive year of existing various automobiles, andThe production and sales information of each parts.
Therein in an embodiment, describedly judge that whether car waiting to repair has the step of outward appearance hurt, is specially:
Utilize digital image processing techniques, process the data of taking capture, draw the appearance data of car waiting to repair,
The appearance data of the appearance data of car waiting to repair and former factory vehicle is compared,
If the difference that both data differ exceeds preset range, using described difference as hurt data, determineCar waiting to repair outward appearance hurt.
In an embodiment, described output data step, is specially therein: the institute that records this car waiting to repairState data and described hurt data the output of taking capture.
The method of above-mentioned Auto repair shop smart allocation station, by car waiting to repair is taken to capture, andBy mating the outward appearance hurt of determining car waiting to repair after corresponding former factory vehicle, with the mode generation of machinery identification judgementFor the mode of manual identified judgement, carry out all sidedly, identify intelligently the outward appearance hurt of automobile, shorten knowledgeDo not judge the time of the outward appearance hurt of automobile, greatly improved maintenance efficiency.
Brief description of the drawings
Fig. 1 is the step schematic diagram of the method for one embodiment of the invention Auto repair shop smart allocation station;
Fig. 2 is the step schematic diagram of the method for another embodiment of the present invention Auto repair shop smart allocation station;
Fig. 3 is the step schematic diagram of the method for further embodiment of this invention Auto repair shop smart allocation station;
Fig. 4 is that intelligence that the method for one embodiment of the invention Auto repair shop smart allocation station relates to repairs and isThe high-level schematic functional block diagram of system;
Fig. 5 is that the intelligence that the method for further embodiment of this invention Auto repair shop smart allocation station relates to repairsThe high-level schematic functional block diagram of system.
Detailed description of the invention
For above-mentioned purpose of the present invention, feature and advantage can be become apparent more, below in conjunction with accompanying drawing pairThe specific embodiment of the present invention is described in detail. Set forth in the following description a lot of details withBe convenient to fully understand the present invention. But the present invention can come real to be a lot different from alternate manner described hereExecute, those skilled in the art can do similar improvement without prejudice to intension of the present invention in the situation that, therefore thisThe bright restriction that is not subject to following public specific embodiment.
In description of the invention, it will be appreciated that, term " " center ", " longitudinally ", " laterally ", " length "," width ", " thickness ", " on ", D score, 'fornt', 'back', " left side ", " right side ", " vertically ", " level ", " top ",The side of the instruction such as " end ", " interior ", " outward ", " clockwise ", " counterclockwise ", " axially ", " radially ", " circumferentially "Position or position relationship be based on orientation shown in the drawings or position relationship, be only the present invention for convenience of description withSimplified characterization, instead of instruction or hint indication device or element must there is specific orientation, with specificOrientation structure and operation, therefore can not be interpreted as limitation of the present invention.
In addition, term " first ", " second " be only for describing object, and can not be interpreted as instruction or hint relativelyImportance or the implicit quantity that indicates indicated technical characterictic. Thus, be limited with " first ", " second "Feature can express or impliedly comprise at least one this feature. In description of the invention, " multiple "Implication be at least two, for example two, three etc., unless otherwise expressly limited specifically.
In the present invention, unless otherwise clearly defined and limited, term " installation ", " being connected ", " connection ",The term such as " fixing " should be interpreted broadly, and for example, can be to be fixedly connected with, and can be also to removably connect, orIntegral; Can be mechanical connection, can be also electrical connection; Can be to be directly connected, in also can passing throughBetween medium be indirectly connected, can be the connection of two element internals or the interaction relationship of two elements, removeNon-separately have a clear and definite restriction. For the ordinary skill in the art, can understand as the case may beAbove-mentioned term concrete meaning in the present invention.
In the present invention, unless otherwise clearly defined and limited, First Characteristic Second Characteristic " on " or D scoreCan be that the first and second features directly contact, or the first and second features be by intermediary mediate contact.And, First Characteristic Second Characteristic " on ", " top " and " above " but First Characteristic at Second Characteristic justTop or oblique upper, or only represent that First Characteristic level height is higher than Second Characteristic. First Characteristic is secondFeature " under ", " below " and " below " can be First Characteristic under Second Characteristic or tiltedly, or onlyOnly represent that First Characteristic level height is less than Second Characteristic.
It should be noted that, when element is called as " being fixed on ", " being arranged at " another element, it canDirectly on another element or also can have an element placed in the middle. When an element is considered to " connection "Another element, it can be directly connected to another element or may have centering elements simultaneously. ThisThe term " vertical ", " level ", " left side ", " right side " that literary composition uses and similarly statement just forThe object illustrating, does not represent it is unique embodiment.
Refer to Fig. 1, the step of its method that is one embodiment of the invention Auto repair shop smart allocation station is shownIntention, the method 10 of Auto repair shop's smart allocation station comprises capture identification step S11, coupling hurt stepRapid S12 and output data step S13.
Capture identification step S11: the car waiting to repair that sails repair shop into is taken to capture, and identify vapour to be repairedVehicle and productive year under car.
Coupling hurt step S12: the former factory of mating its correspondence according to the vehicle under car waiting to repair and productive yearVehicle, and according to data and the former factory vehicle of taking capture, judge whether car waiting to repair has outward appearance hurt,If, enter next step.
Output data step S13: the hurt data of the outward appearance hurt of output car waiting to repair.
Like this, by car waiting to repair is taken to capture, and determine and treat by mating after corresponding former factory vehicleThe outward appearance hurt of auto repair, the mode that replaces manual identified to judge in the mode of machinery identification judgement, carries out completeFace ground, identify intelligently the outward appearance hurt of automobile, shortened identification and judge the time of the outward appearance hurt of automobile,Greatly improve maintenance efficiency.
For example, before described capture identification step, also comprise the steps:
Installation steps are set: in the both sides at repair shop Qianmen and apart from 2～3 meter districts, center, QianmenTerritory arranges respectively filming apparatus, the car waiting to repair that sails repair shop into is carried out to multi-faceted the capture of taking.
For example, left side filming apparatus and right side filming apparatus are set respectively, in distance in both sides, repair shop Qianmen2～3 meters of centers, Qianmen region division center filming apparatus.
For capture better, for example, filming apparatus adopts the mode of pan-shot. For example, dress is taken in left sidePut with right side filming apparatus and all there is wide-angle lens. Preferably, filming apparatus also adopts the mode of time-lapse shootingOutward appearance to car waiting to repair is taken capture. So, can be more specific and comprehensive to car waiting to repair twoThe outward appearance of side is carried out panoramic view pick-up, so that the follow-up particular location that accurately judges car waiting to repair hurt.
Take in capture process at one, left side filming apparatus and right side filming apparatus are respectively to car waiting to repairThe outward appearance of dual-side is carried out panoramic view pick-up. For example,, before the front left side skirt of left side filming apparatus to automobile, left sideCar door, left side front windshield, left-hand mirror, left side rear seat windscreen, left side tail gate, left rear side skirtCarry out panoramic view pick-up etc. outward appearance. For example, the forward right side skirt of right side filming apparatus to automobile, right side front door,The outward appearances such as right side front windshield, right back visor, right side rear seat windscreen, right side tail gate, right lateral side skirtCarry out panoramic view pick-up.
For example, apart from the region of 2～3 meters of centers, Qianmen, induction installation is also being set, with according to described senseThe induction information that should install, judges through the automobile at repair shop Qianmen whether be about to sail into repair shop, ifStart all filming apparatus, carry out described capture identification step. In one embodiment, the quantity of induction installationHave multiplely, respond to from diverse location respectively, whether be about to sail to judge through the automobile at repair shop QianmenEnter repair shop.
For example, the step of all filming apparatus of described startup, is specially: be enabled in apart from Qianmen centre bitPut the filming apparatus in the region of 2～3 meters, be about to enter before repair shop when induction installation senses the vehicle body of automobileMen Shi, is enabled in the filming apparatus of the both sides at repair shop Qianmen.
For example, arrange apart from the filming apparatus in the region of 2～3 meters of centers, Qianmen as moving and turn with carMoving. That is to say, filming apparatus apart from the region of 2～3 meters of centers, Qianmen is set in rotating seat, withMove and rotate described filming apparatus with car; For example, rotating seat arranges rotating shaft, described in filming apparatus is installed onRotating shaft, and rotating seat arranges hunting gear, and it drives and is connected with rotating shaft, and is connected with filming apparatus, forAccording to the data of taking capture, judge the advanced positions of car waiting to repair, and described in driving according to this advanced positionsThe rotating shaft of rotating seat rotates to drive filming apparatus to rotate, to move with car and rotate described filming apparatus. ExampleAs, described induction installation comprises infrared inductor.
For example, the distance of reaction that described infrared inductor is set is in 1 meter.
For example, in described coupling hurt, mate according to the vehicle under car waiting to repair and productive year describedBefore the former factory vehicle step of its correspondence, also comprise the steps: on server, to input in advance existing eachPlant former factory vehicle and the corresponding productive year of automobile. For example, the former factory vehicle of various automobiles comprises various statesAutomobile and the style thereof of inside and outside plate.
For example, describedly judge that whether car waiting to repair has the step of outward appearance hurt, is specially: utilize digital pictureThe data for the treatment of technology, process and take capture, draw the appearance data of car waiting to repair. For example, server is pre-First process the appearance images of former factory vehicle, draw the appearance data of former factory vehicle, draw car waiting to repair outsideAfter seeing data, the appearance data of the appearance data of this car waiting to repair and former factory vehicle is compared, if both numbersExceed preset range according to the difference differing, using described difference as hurt data, determine outward appearance wound to be hadDamage. Otherwise, determine that car waiting to repair outward appearance is normal. For example, preset range be digitlization difference value be greater than 5% or10% etc.; And for example, maintenance cost is set and shows according to described difference. And for example, hurt data are a numerical value,For example it is a percent value or decimal; And for example, also with the parts at described difference place for needing repairingAppearance part.
For example, described output data step, is specially: the number that records the described shooting capture of this car waiting to repairAccording to and described hurt data and output. For example, the concrete hurt of the outward appearance hurt of described output car waiting to repairThe step of data, is specially: in same outward appearance region, compare respectively appearance data and the Yuan Chang of car waiting to repairThe appearance data of vehicle, if the value that both data differ outside preset range, car waiting to repair is in this outward appearance districtThere is hurt in territory, records this outward appearance region. If the value that both data differ is in preset range, determining shouldOutward appearance region is normal.
For example, in the process of concrete hurt data that judge car waiting to repair outward appearance hurt, for example,Judge in the process of concrete hurt data of the outward appearance hurt of car waiting to repair dual-side, in same outward appearance region,Compare respectively the appearance data of car waiting to repair and the appearance data of former factory vehicle, if the value that both data differ existsOutside preset range, there is hurt in this outward appearance region in car waiting to repair, records this outward appearance region.
For example, in the front left side skirt region of automobile, compare respectively the appearance data of the front left side skirt of car waiting to repairWith the appearance data of the front left side skirt of former factory vehicle, if both data are identical, car waiting to repair is at front left side skirtRegion is without hurt; If the value that both data differ outside preset range, for example, to car waiting to repair front left side skirtThe image in region carries out a series of removal noise, enhancing, restore, cut apart, extract feature etc. processes and obtainsTo the digital information in car waiting to repair front left side skirt region, by the numeral in comparison car waiting to repair front left side skirt regionThe digital information in information and former factory's vehicle front left side skirt region, the value differing when both data is in preset rangeOutward, for example, differ in the time that 10 bits are above, think that car waiting to repair front left side skirt region exists hurt, withTime in outward appearance hurt record, record this front left side skirt region.
It may be noted that time, so-called differing at 10 bits, refers to the number in car waiting to repair front left side skirt regionThe digital information capability value that word information capacity value is compared former factory's vehicle front left side skirt region differ 10 bits withWhen upper, thought that car waiting to repair front left side skirt region existed hurt. 10 bits are herein adapted to adopting shootingDevice is taken the total capacity value in this region obtaining after capture at 100～200 ratios to this front left side skirt regionIn special scope, and can not be interpreted as phase difference restriction.
For example, in the left front door region of automobile, compare respectively the outward appearance of the left front door of car waiting to repairThe appearance data of the left front door of data and former factory vehicle, if both data are identical, car waiting to repair is on a left sideSide front door region is without hurt; If the value that both data differ outside preset range, for example, to car waiting to repairThe image in left front door region carries out a series of removal noise, enhancing, restores, cuts apart, extracts featureDeng the digital information of processing and obtain car waiting to repair left front door region, before comparison car waiting to repair left sideThe digital information in the digital information in car door region and former factory's vehicle left front door region, when both data phasesPoor value, outside preset range, for example, differs in the time that 15 bits are above, thinks car waiting to repair left frontThere is hurt in door region, record this left front door region in outward appearance hurt record simultaneously.
For example, in front windshield region, the left side of automobile, compare respectively the left side front windshield glass of car waiting to repairThe appearance data of the left side front windshield of the appearance data of glass and former factory vehicle, if both data are identical,Car waiting to repair in front windshield region, left side without hurt; If the value that both data differ outside preset range,For example, to the image in front windshield region, car waiting to repair left side carry out a series of removal noise, enhancing,Restore, cut apart, extract the processing such as feature and obtain the digital information in front windshield region, car waiting to repair left side,By digital information and the former factory vehicle left side front windshield in front windshield region, comparison car waiting to repair left sideThe digital information in region, the value differing when both data, outside preset range, for example, differs at 15 ratiosWhen special above, think that front windshield region, car waiting to repair left side exists hurt, simultaneously at outward appearance hurt recordIn record this front windshield region, left side.
For example, in the left-hand mirror region of automobile, compare respectively the appearance data of the left-hand mirror of car waiting to repairWith the appearance data of the left-hand mirror of former factory vehicle, if both data are identical, car waiting to repair is at left-hand mirrorRegion is without hurt; If the value that both data differ outside preset range, for example, to car waiting to repair left-hand mirrorThe image in region carries out a series of removal noise, enhancing, restore, cut apart, extract feature etc. processes and obtainsTo the digital information in car waiting to repair left-hand mirror region, by the numeral in comparison car waiting to repair left-hand mirror regionThe digital information in information and former factory's vehicle left-hand mirror region, the value differing when both data is in preset rangeOutward, for example, differ in the time that 5 bits are above, think that car waiting to repair left-hand mirror region exists hurt, withTime in outward appearance hurt record, record this left-hand mirror region.
For example, in rear seat windscreen region, the left side of automobile, compare respectively the glass that keeps out the wind behind the left side of car waiting to repairThe appearance data of the left side rear seat windscreen of the appearance data of glass and former factory vehicle, if both data are identical,Car waiting to repair in rear seat windscreen region, left side without hurt; If the value that both data differ outside preset range,For example, to the image in rear seat windscreen region, car waiting to repair left side carry out a series of removal noise, enhancing,Restore, cut apart, extract the processing such as feature and obtain the digital information in rear seat windscreen region, car waiting to repair left side,By digital information and the former factory vehicle left side rear seat windscreen in rear seat windscreen region, comparison car waiting to repair left sideThe digital information in region, the value differing when both data, outside preset range, for example, differs at 10 ratiosWhen special above, think that rear seat windscreen region, car waiting to repair left side exists hurt, simultaneously at outward appearance hurt recordIn record this rear seat windscreen region, left side.
For example, in tail gate region, the left side of automobile, compare respectively the outward appearance of the left side tail gate of car waiting to repairThe appearance data of the left side tail gate of data and former factory vehicle, if both data are identical, car waiting to repair is on a left sideCar door region, rear flank is without hurt; If the value that both data differ outside preset range, for example, to car waiting to repairThe image in tail gate region, left side carries out a series of removal noise, enhancing, restores, cuts apart, extracts featureDeng the digital information of processing and obtain tail gate region, car waiting to repair left side, behind comparison car waiting to repair left sideThe digital information in the digital information in car door region and tail gate region, former factory vehicle left side, when both data phasesPoor value, outside preset range, for example, differs in the time that 15 bits are above, thinks car waiting to repair left side rear carThere is hurt in door region, record this tail gate region, left side in outward appearance hurt record simultaneously.
For example, in the left rear side skirt region of automobile, compare respectively the appearance data of the left rear side skirt of car waiting to repairWith the appearance data of the left rear side skirt of former factory vehicle, if both data are identical, car waiting to repair is at left rear side skirtRegion is without hurt; If the value that both data differ outside preset range, for example, to car waiting to repair left rear side skirtThe image in region carries out a series of removal noise, enhancing, restore, cut apart, extract feature etc. processes and obtainsTo the digital information in car waiting to repair left rear side skirt region, by the numeral in comparison car waiting to repair left rear side skirt regionThe digital information in information and former factory's vehicle left rear side skirt region, the value differing when both data is in preset rangeOutward, for example, differ in the time that 10 bits are above, think that car waiting to repair left rear side skirt region exists hurt, withTime in outward appearance hurt record, record this left rear side skirt region.
Refer to Fig. 2, it is the step of the method for another embodiment of the present invention Auto repair shop smart allocation stationSchematic diagram, the method 20 of Auto repair shop's smart allocation station also comprises work position distribution step S14.
Work position distribution step S14: according to hurt Data Matching maintenance station, to carry out the maintenance of outward appearance hurt.So, drawing after hurt data, by mating timely maintenance station, shorten coupling maintenance station timeBetween, thereby improve the efficiency of the maintenance of carrying out outward appearance hurt.
It is pointed out that the service a car working region of concrete parts of station, this working region can be forRepair at the concrete hurt position of automobile to be modified, or each working region coordinates mutually, jointly maintenanceThis car waiting to repair. In the present embodiment, order arranges dismounting station, panel beating station and spray station.
In a work position distribution process, for example, when illustrating, hurt data need to dismantle a certain parts to carry outWhen maintenance, corresponding automobile is dispensed to dismounting station. For example,, when hurt data illustrate a certain parts needsCarry out panel beating so that when follow-up maintenance, corresponding automobile is dispensed to panel beating station. For example,, when hurt numberAccording to illustrating that a certain parts need to spray paint so that when follow-up maintenance, corresponding automobile is dispensed to and is sprayed paintStation.
For example, judge whether to dismantle a certain parts according to the degree of outward appearance hurt. For example,, when outward appearanceWhen hurt exceeds default value range, determine that these parts need to dismantle and install brand-new parts, now, willCorresponding automobile is dispensed to dismounting station. For example,, in the time that the hurt of outward appearance is positioned at default value range, reallyFixed these parts need to be dismantled and need and further repair, and now, continue to judge whether these parts need to carry outPanel beating is repaired, if, corresponding automobile is dispensed to panel beating station; If not, corresponding automobile is dividedBe assigned to spray station.
For example, judge whether to carry out panel beating reparation to a certain parts according to the degree of outward appearance hurt. For example,When the hurt that recognizes outward appearance is during for depression or projection, determine that these parts need to carry out panel beating reparation, now,Corresponding automobile is dispensed to panel beating station. Be appreciated that because these parts have carried out panel beating reparation, inevitableCan attach the demand of spraying paint, therefore, completing after panel beating reparation, automobile is dispensed to spray station.
For example, judging whether according to the degree of outward appearance hurt need to be to the reparation of entering to spray paint of a certain parts. For example,When recognizing when paint of wearing away that the hurt of outward appearance is surface, determine the reparation of need to spraying paint of these parts, thisTime, corresponding automobile is dispensed to spray station.
It is pointed out that, in the parts that spray paint at needs, these parts are the wearing and tearing of outer surface, do not relate toThe structural damage of parts itself. In the parts that need panel beating, be because the structure of these parts itself is sent outGive birth to deformation, need to recover its prototype, and will inevitably cause wearing and tearing to its surface in repair process, because ofThis needs the parts of panel beating must be to its reparation of spraying paint after panel beating halved tie. In the parts that need dismounting,Because the hurt of these parts is serious, panel beating and spray paint and can not realize already the reparation target of expection, thereforeBest reparation is exactly the parts that more renew.
For improving maintenance speed and maintenance efficiency, for example, multiple maintenance stations are set. For example,, according to woundBefore damaging the step of Data Matching maintenance station, also comprise the steps: to determine this maintenance station whether inIdle condition, if, mates this maintenance station, if not, enters next step; Determine that other is of the same typeMaintenance station whether have one at least in idle condition, if, mate this maintenance station, if not,To server feedback station in busy state.
For example, when all maintenance stations are to server feedback station during in busy state, server suspendsCoupling maintenance station, and periodically send and confirm instruction to maintenance station, to determine that in real time maintenance station isNo in idle state. For example, server sends and confirms instruction every 15 points of clockwise maintenance mans positions. And for example,Server sent and confirms after instruction every 15 points of clockwise maintenance mans positions in 2 hours, all maintenance stationsStill to server feedback station when the busy state, server sends warning information to output device, withThe manager of prompting repair shop or factory director confirm to keep in repair the service mode of station.
For example, in the time that the manager of repair shop or factory director confirm that to server the service mode of maintenance station is normal,Server update prompt time, and sent and confirm every 15 points of clockwise maintenance mans positions in next 2 hoursInstruction. So circulation, until match maintenance station.
For example, the manager of described repair shop or factory director to server confirm maintenance station service mode justNormal step, is specially: the manager of repair shop or factory director by output device to server feedback maintenance mansThe service mode of position. For example, output device is provided with determines the normal button of service mode, so that in timeClose warning information. For example, warning information comprises acoustic information, and and for example, warning information comprises Word message,And for example, warning information comprises the combination of acoustic information and Word message.
For example, each maintenance station is carried out to distinctive mark with unique identification code respectively. For example, for example, adoptDefine each with the binary system of four and keep in repair station. For example, define binary " 0001 " for dismounting station;And for example, define binary " 0010 " for panel beating station; And for example, define binary " 0011 " for sprayLacquerer position etc.
For example, in the time being provided with multiple dismounting station, defining binary " 0101 " is the first dismounting station;Defining binary " 0110 " is the second dismounting station; Defining binary " 0111 " is the 3rd dismounting station;So analogize, i.e. the multiple dismounting stations of definable.
For example, in the time being provided with multiple panel beating station, defining binary " 1001 " is the first panel beating station;Defining binary " 1010 " is the second panel beating station; Defining binary " 1011 " is the 3rd sheet metal workerPosition; So analogize, i.e. the multiple panel beating stations of definable.
For example, in the time being provided with multiple spray station, defining binary " 1101 " is the first spray station;Defining binary " 1110 " is the second spray station; Defining binary " 1111 " is the 3rd spray station;So analogize, i.e. the multiple spray stations of definable.
For example, adopt the binary system definition idle condition of eight to be binary " 00011111 ", wherein, frontFour " 0001 " is the identification code of maintenance station, and latter four is busy state. For example, adopt eight twoSystem definition idle condition is binary " 00010000 ", and wherein, front four " 0001 " are maintenance stationIdentification code, latter four are closed state for sky.
For example, in described work position distribution step, described according to the step of hurt Data Matching maintenance station, toolBody is: determine the appearance part needing repairing shown in hurt data, by this appearance part and each maintenance mansThe maintenance range of position is compared, and determines the maintenance station that this appearance part is corresponding, to carry out outward appearance hurtMaintenance.
For example, the described step that the maintenance range of this appearance part and each maintenance station is compared, toolBody is: for each maintenance station corresponding maintenance range arranges unique value range, for automobile appearance eachPosition pre-sets unique outward appearance difference value, and judges whether outward appearance difference value corresponding to this appearance part fallsEnter to keep in repair the value range of the corresponding maintenance range of station, if determine that this appearance part is corresponding to this maintenanceStation.
For example, arbitrary be judged as YES determines that this appearance part is corresponding to this maintenance station, all otherwise provide anti-Feedback assignment information.
For example, order judges whether outward appearance difference value corresponding to this appearance part falls into each maintenance station correspondenceThe value range of maintenance range; Continue if not to judge whether the model of the maintenance range that falls into other maintenance stationEnclose value.
For example, the value range that dismounting station is set is interval 0～9. For example, the value range that panel beating station is set existsInterval 10～19. For example, the value range that spray station is set is interval 20～29. Be appreciated that outside a certainWhen outward appearance difference value corresponding to sight parts falls into its corresponding value range interval,
For example, in the time that this appearance part is the wearing and tearing of outer surface, set outward appearance district corresponding to this appearance partBe not worth interval 20～29. For example, set surface wear area reach whole outward appearance 30% time, this outward appearanceThe outward appearance difference value that parts are corresponding is 23. For example, set surface wear area and reach 60% of whole outward appearanceTime, outward appearance difference value corresponding to this appearance part is 25. For example, set surface wear area and reach wholeOutward appearance 90% time, outward appearance difference value corresponding to this appearance part is 29.
For example, in the time that structural deformation has occurred this appearance part, set outward appearance corresponding to this appearance partDifference value is interval 10～19. For example, setting structure deformation reach whole modular construction 30% time, this outward appearanceThe outward appearance difference value that parts are corresponding is 12. For example, setting structure deformation reach whole modular construction 60% time,Outward appearance difference value corresponding to this appearance part is 16. For example, setting structure deformation reaches whole modular construction90% time, outward appearance difference value corresponding to this appearance part is 18.
For example, in the time that this appearance part structural deformation has occurred and had incompleteness, set this appearance partCorresponding outward appearance difference value is interval 0～9. For example, the deformation of setting structure and exist incompleteness to account for whole parts30% time, outward appearance difference value corresponding to this appearance part is 2. For example, the deformation of setting structure and exist residualLack while accounting for whole parts 60%, outward appearance difference value corresponding to this appearance part is 6. For example, setting structureDeformation and while existing incompleteness to account for whole parts 90%, outward appearance difference value corresponding to this appearance part is 9.
For example, described continuing judges whether the step of the value range of the maintenance range that falls into other maintenance station,Be specially: judge whether outward appearance difference value corresponding to this appearance part falls into the corresponding dimension of other maintenance stationRepair the value range of scope, if, determine that this appearance part keeps in repair station corresponding to other.
For example, in described coupling hurt step, described according to the vehicle under car waiting to repair and productive yearBefore mating the former factory vehicle step of its correspondence, also comprise the steps: on server, to input in advance existingThe former factory vehicle of various automobiles and the corresponding productive year, and the production and sales information of each parts.
For example, describedly judge that whether car waiting to repair has the step of outward appearance hurt, is specially: utilize digital pictureTreatment technology, processes the data of taking capture, draws the appearance data of car waiting to repair. For example, server is pre-First process the appearance images of former factory vehicle, draw the appearance data of former factory vehicle, draw car waiting to repair outsideSee after data, the appearance data of the appearance data of car waiting to repair and former factory vehicle is compared, if both numbersExceed preset range according to the difference differing, using described difference as hurt data, determine car waiting to repair outward appearanceHurt.
For example, in described output data step, the concrete hurt of the outward appearance hurt of described output car waiting to repairThe step of data, is specially: the data and the described hurt data that record the described shooting capture of this car waiting to repairAnd output. For example, in same outward appearance region, compare respectively the appearance data of car waiting to repair and former factory vehicleAppearance data, if the value that both data differ in preset range, determines that this outward appearance region is normal.
Refer to Fig. 3, it is the step of the method for further embodiment of this invention Auto repair shop smart allocation stationSchematic diagram, the method 30 of Auto repair shop's smart allocation station also comprises maintenance feedback step S15.
Maintenance feedback step S15: mantenance data is sent to server in real time, and by server by mantenance dataBe sent to user terminal. So, the car owner of automobile, user can pass through user terminal, understands in real timeThe repair that automobile is current, is convenient to user and supervises the maintenance behavior of repair shop, meanwhile, also utilizes userProtect the rights and interests of self, improve the transparency of auto repair.
Each parts that for example, use when, record maintenance station is to this car waiting to repair maintenance. For example,, by zeroConcrete title and the model of parts upload onto the server. For example, record this car waiting to repair time of maintenance. ExampleAs, record respectively each station and keep in repair this car waiting to repair time. For example,, by all types of maintenance timeReach server. For example, server feeds back to the maintenance time of the title of parts and model and correspondenceUser terminal.
It is pointed out that in the present embodiment, mantenance data with to the real-time connection side of being connected to of serverFormula, that is to say, server can receive the mantenance data of being come by the transmission of maintenance station in real time. From separatelySay that on the one hand the manager of repair shop or factory director can follow up maintenance station master worker's in real time by serverWorking condition.
For example, mantenance data comprises the required parts of maintenance, keeps in repair required time and the progress of maintenance.
For example, the described step that mantenance data is sent in real time to server, is specially: input unit is set,Set up input unit and be connected with the communication of server, input mantenance data and by mantenance data by input unitBe sent in real time server.
For example, described input unit comprises with the mode that the communication of server is connected: input unit and serviceDevice connects by the mode of wire cable.
For example, described input unit comprises with the mode that the communication of server is connected: input unit and serviceDevice connects by the mode of wireless telecommunications.
For example, the mode of described wireless telecommunications comprises the wireless communication mode of WIFI agreement. For example, described nothingThe mode of line communication comprises the wireless communication mode of Zigbee protocol. For example, the mode bag of described wireless telecommunicationsDraw together the wireless communication mode of mobile data fidonetFido.
For example, the described step of inputting mantenance data by input unit comprises: manually defeated to input unitEnter mantenance data.
For example, the described step of inputting mantenance data by input unit comprises: automatically defeated to input unitEnter mantenance data.
For example, the step that mantenance data is sent in real time server by described input unit comprises: input unitTransmitted Single Maintenance data every 0.5 second to server.
Refer to Fig. 4, the intelligence that its method that is one embodiment of the invention Auto repair shop smart allocation station relates toThe high-level schematic functional block diagram of the system that can repair, this intelligence system 40 that repairs comprises: filming apparatus 410, serviceDevice 420 and some maintenance stations 430.
Described filming apparatus, for the car waiting to repair that sails repair shop into is taken to capture, obtains taking captureData.
Described server is for receiving the data of described shooting capture. For example, the data of described shooting capture byThe shooting capture of filming apparatus obtains, vehicle and productive year under identification car waiting to repair, and according to be repairedVehicle under automobile and productive year are mated the former factory vehicle of its correspondence, and, according to the number of taking captureAccording to this and former factory vehicle judge whether car waiting to repair has outward appearance hurt, if export the outward appearance wound of car waiting to repairDamage data.
The outward appearance hurt of described maintenance station for repairing car waiting to repair; And described server is also for according to woundDamage Data Matching maintenance station, and transmit described hurt data to this maintenance station.
Like this, by filming apparatus, car waiting to repair is taken to capture, and by the corresponding former factory of server couplingAfter vehicle, determine the outward appearance hurt of car waiting to repair, and coupling maintenance station, with the mode generation of machinery identification judgementFor the mode of manual identified judgement, carry out all sidedly, identify intelligently outward appearance hurt the coupling maintenance of automobileStation, has shortened the time of the outward appearance hurt that judges automobile and the time of coupling maintenance station identified, greatlyImprove maintenance efficiency.
For example, described filming apparatus comprises 3D solid-image photographing device. For example, described filming apparatus comprisesMicro-lens.
For example, described filming apparatus and described server wireless connections. For example, described filming apparatus with described inServer adopts the wireless communication mode of WIFI agreement to connect. For example, described filming apparatus and described serverAdopt the wireless communication mode of Zigbee protocol to connect. For example, described filming apparatus and described server adoptThe wireless communication mode of mobile data fidonetFido connects.
For example, described filming apparatus and described server wired connection. So, by using wired connectionMode, can improve actual effect and the validity of transmission, reduces the interference of external interference, particularly electromagnetic field.
For example, described filming apparatus is connected by optical cable with described server. So, by utilizing optical cableThe performances such as efficiency of transmission is high, data integrity height, can improve the efficiency of data processing, and then improve maintenance effectRate.
For example, described filming apparatus is connected by the communications cable with described server. That is to say, at otherIn embodiment, also can adopt other the communications cable to connect. For example, this communications cable is ADSL cable.
Refer to Fig. 5, its method that is further embodiment of this invention Auto repair shop smart allocation station relates toThe repair high-level schematic functional block diagram of system of intelligence, this intelligence system 40 that repairs also comprises user terminal 440.
For example, described user terminal 440 is connected with described server 430, for receiving by described serverThe repair message that transmission comes. For example, described server is also for sending repair message to described user terminal,Described repair message comprises data and the described hurt data of the described shooting capture of this car waiting to repair. So,User can pass through user terminal, receive in real time from repair shop's server about the current maintenance of automobileThe information of situation, so that user supervises the maintenance behavior of repair shop, meanwhile, also utilizes user to protect certainlyThe rights and interests of body, improve the transparency of auto repair.
For example, described server comprises receiving element, and described receiving element is for receiving described shooting captureData.
For example, described server comprises recognition unit, and described recognition unit is for identifying under car waiting to repairVehicle and productive year.
For example, described server comprises matching unit, and described matching unit is for according under car waiting to repairThe corresponding former factory vehicle of vehicle and productive year coupling car waiting to repair.
For example, described server comprises processing unit, and described processing unit is used for according to the data of taking captureAnd former factory vehicle judges whether car waiting to repair has outward appearance hurt, if export the outward appearance hurt of car waiting to repairData.
For example, some described maintenance stations are all connected with described server.
For example, described maintenance station and described server wireless connections. For example, described maintenance station with described inServer adopts the wireless communication mode of WIFI agreement to connect. Be appreciated that due to WIFI communication modesTransmission speed is higher, can reach 11Mbps, and its coverage is also very long in addition, simultaneously also with existingVarious 802.11DSSS hardware compatibilities, the communication efficiency that makes to keep in repair station and server is high, compatible strong,Avoid making a mistake or breaking down at data transmission procedure, improved maintenance efficiency.
For example, described maintenance station adopts the wireless communication mode of Zigbee protocol to be connected with described server.Be appreciated that because ZigBee communication modes is applicable to short range transmission, and its complexity is low, power consumptionLittle, data rate is low, has brought the multiple advantage performances such as low cost, high reliability, high security, specialThe repair shop that applicable area is less, thus maintenance efficiency improved.
For example, described maintenance station and described server adopt the wireless telecommunications side of mobile data fidonetFidoFormula connects. So, utilize existing mobile data net, can save construction cost, improve existing useEfficiency, and then improve maintenance efficiency.
For example, other embodiments of the present invention also comprise what the mutual combination of the respective embodiments described above formedThe method of Auto repair shop's smart allocation station and adopt Auto repair shop's intelligence of the method system that repairs.
Each technical characterictic of the above embodiment can combine arbitrarily, for making to describe succinctly, not rightThe all possible combination of each technical characterictic in above-described embodiment is all described, but, as long as these skillsThere is not contradiction in the combination of art feature, is all considered to be the scope that this description is recorded.
The above embodiment has only expressed several embodiment of the present invention, and it describes comparatively concrete and detailed,But can not therefore be construed as limiting the scope of the patent. It should be pointed out that for this areaThose of ordinary skill, without departing from the inventive concept of the premise, can also make some distortion and changeEnter, these all belong to protection scope of the present invention. Therefore, the protection domain of patent of the present invention should be with appended powerProfit requires to be as the criterion.
Claims (10)
1. a method for Auto repair shop's smart allocation station, is characterized in that, comprises the steps:
Capture identification step: the car waiting to repair that sails repair shop into is taken to capture, and identify car waiting to repairAffiliated vehicle and productive year;
Coupling hurt step: mate the former factory car of its correspondence according to the vehicle under car waiting to repair and productive yearType, and according to data and the former factory vehicle of taking capture,
Judge whether car waiting to repair has outward appearance hurt, if enter next step;
Output data step: the hurt data of the outward appearance hurt of output car waiting to repair;
Work position distribution step: according to hurt Data Matching maintenance station, to carry out the maintenance of outward appearance hurt.
2. the method for Auto repair shop according to claim 1 smart allocation station, is characterized in that,Multiple maintenance stations are set.
3. the method for Auto repair shop according to claim 2 smart allocation station, is characterized in that,Each maintenance station is carried out to distinctive mark with unique identification code respectively.
4. the method for Auto repair shop according to claim 3 smart allocation station, is characterized in that,Described work position distribution step, is specially:
Determine the appearance part needing repairing shown in hurt data, by this appearance part and each maintenance stationMaintenance range compare, determine the maintenance station that this appearance part is corresponding, to carry out the dimension of outward appearance hurtRepair.
5. the method for Auto repair shop according to claim 4 smart allocation station, is characterized in that,The described step that the maintenance range of this appearance part and each maintenance station is compared, is specially:
For the corresponding maintenance range of each maintenance station arranges unique value range,
For the each position of automobile appearance pre-sets unique outward appearance difference value, and
Judge whether outward appearance difference value corresponding to this appearance part falls into maintenance station corresponding maintenance rangeValue range, if determine that this appearance part is corresponding to this maintenance station.
6. the method for Auto repair shop according to claim 5 smart allocation station, is characterized in that,Order judges whether outward appearance difference value corresponding to this appearance part falls into the corresponding maintenance range of each maintenance stationValue range.
7. the method for Auto repair shop according to claim 6 smart allocation station, is characterized in that,Arbitrary be judged as YES determines that this appearance part is corresponding to this maintenance station, all otherwise provide feedback allocation information.
8. the method for Auto repair shop according to claim 1 smart allocation station, is characterized in that,Before described coupling hurt step, also comprise the steps:
On server, input in advance former factory vehicle and the corresponding productive year of existing various automobiles, andThe production and sales information of each parts.
9. the method for Auto repair shop according to claim 1 smart allocation station, is characterized in that,Describedly judge that whether car waiting to repair has the step of outward appearance hurt, is specially:
Utilize digital image processing techniques, process the data of taking capture, draw the appearance data of car waiting to repair,
The appearance data of the appearance data of car waiting to repair and former factory vehicle is compared,
If the difference that both data differ exceeds preset range, using described difference as hurt data, determineCar waiting to repair outward appearance hurt.
10. the method for Auto repair shop according to claim 9 smart allocation station, is characterized in that,Described output data step, is specially: the data and the described wound that record the described shooting capture of this car waiting to repairDamage data output.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201510964575.XA CN105608533A (en) | 2015-12-18 | 2015-12-18 | Method for intelligently distributing stations in vehicle repair plants |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510964575.XA CN105608533A (en) | 2015-12-18 | 2015-12-18 | Method for intelligently distributing stations in vehicle repair plants |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108596047A (en) * | 2018-03-30 | 2018-09-28 | 上海与德通讯技术有限公司 | Vehicle damages recognition methods, intelligent terminal and computer readable storage medium |
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| JPH10197285A (en) * | 1997-01-08 | 1998-07-31 | Tsubasa Syst Kk | System for estimating accident vehicle repair cost |
| JP2000148856A (en) * | 1998-11-13 | 2000-05-30 | Isao Inoue | Broken-down car repairing charge estimating device |
| CN101581928A (en) * | 2008-05-14 | 2009-11-18 | 王立伟 | Management method and management system of production process |
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- 2015-12-18 CN CN201510964575.XA patent/CN105608533A/en not_active Withdrawn
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10197285A (en) * | 1997-01-08 | 1998-07-31 | Tsubasa Syst Kk | System for estimating accident vehicle repair cost |
| JP2000148856A (en) * | 1998-11-13 | 2000-05-30 | Isao Inoue | Broken-down car repairing charge estimating device |
| CN101581928A (en) * | 2008-05-14 | 2009-11-18 | 王立伟 | Management method and management system of production process |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108596047A (en) * | 2018-03-30 | 2018-09-28 | 上海与德通讯技术有限公司 | Vehicle damages recognition methods, intelligent terminal and computer readable storage medium |
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Application publication date: 20160525 |