Invention content
The purpose of the invention is to provide one kind measurement air valve at low cost, easy to operate and air valve seat dynamic Contact to carry
The device of lotus and the device for demarcating air valve stem dynamic strain meter.
The object of the present invention is achieved like this:A kind of device measuring air valve and air valve seat dynamic Contact load, including
Control system, motor, rotating speed turning angle admeasuring apparatus, lubricating system, dynamic strain amplifier, charge amplifier, data collector,
The output end of computer and tested valve actuating mechanism or distribution unit, motor is connected by first shaft coupling and rotating speed turning angle admeasuring apparatus
It connects, rotating speed turning angle admeasuring apparatus passes through the cam axis connection of second shaft coupling and tested valve actuating mechanism or distribution unit, the distribution
The air valve stem of mechanism or distribution unit posts high frequency sound dynamic strain meter, the high frequency sound dynamic strain meter with air valve head junction
It is connect with dynamic strain amplifier, piezoelectric accelerometer is installed on the air valve head of the valve actuating mechanism or distribution unit, institute
It states piezoelectric accelerometer to connect with charge amplifier, rotating speed turning angle admeasuring apparatus, charge amplifier and dynamic strain amplifier point
It is not connect with data collector, data collector is connect with computer, and the lubricating system is to tested valve actuating mechanism or distribution list
Member work provides required lubricating oil, and motor is also connect with control system respectively with rotating speed turning angle admeasuring apparatus.
A kind of device of calibration air valve stem dynamic strain meter, including tested air valve, mating cylinder head, dynamic strain amplification
Device, loading disc, etc. weight counterweight and stable bracing frame, the tested air valve be mounted in mating cylinder head, cylinder head is upside down in surely
Determine on supporting rack, the tested air valve stem posts high frequency sound dynamic strain meter, the high frequency sound dynamic with air valve head connecting portion
The cable of strain gauge is connected to dynamic strain amplifier after being drawn by air intake duct or exhaust duct, the tested air valve directly with add
Load plate connects, by the calibration for realizing air valve stem dynamic strain meter in the weight counterweight such as loading disc load and unloading.
The invention also includes some such structure features:
1. the highest response frequency of high frequency sound dynamic strain meter is not less than 20kHz;The highest of piezoelectric accelerometer responds
Frequency is not less than 20kHz, and accelerometer quality is not more than 1/100 air valve quality.
2. the single channel bandwidth of dynamic strain amplifier, charge amplifier and data collector is not less than 20kHz.
3. always load number is no less than 20 times, maximum load is not less than 4 times of spring for valve pretightning force, and is not more than 6
Spring for valve pretightning force again.
Compared with prior art, the beneficial effects of the invention are as follows:(1) device provided by the invention realizes Diesel Engine's Air Valve
With the measurement of air valve seat dynamic Contact load, measurement result can be used for testing for I. C engine distribution mechanism dynamics calculation result
Card, dynamics Optimization Design and Low Noise Design.(2) strain gauge and accelerometer highest that device provided by the invention uses are rung
Frequency is answered to be not less than 20kHz, the single channel bandwidth of dynamic strain amplifier, charge amplifier and data collector is not less than
20kHz avoids the leakage of high-frequency percussion component;Accelerometer quality is not more than 1/100 air valve quality, effectively controls and adds
The influence of speedometer additional mass.Test device can ensure the precision of test result.(3) device provided by the invention utilizes electricity
Motivation towing astern drives the operation of valve actuating mechanism, is measured, is not required to using high frequency sound dynamic strain meter and piezoelectric accelerometer
Complicated process equipment and expensive special instrument are wanted, testing cost is low, and easy to operate, is widely used in ship, automobile
The measurement of Diesel Engine's Air Valve and air valve seat dynamic Contact load.
Specific implementation mode
Present invention is further described in detail with specific implementation mode below in conjunction with the accompanying drawings.
As shown in Figure 1, motor 2 is connect by shaft coupling 3 with rotating speed turning angle admeasuring apparatus 4, rotating speed turning angle admeasuring apparatus 4 passes through
Shaft coupling 3 is connect with the camshaft 5 of tested valve actuating mechanism or distribution unit 15.Opening for motor 5 is realized by control system 1
Dynamic, stopping and rotational speed regulation.The transient speed of camshaft 5 is fed back to control system 1 by rotating speed turning angle admeasuring apparatus 4, by camshaft 5
Angular signal pass to data collector 12.Camshaft 5 drives air valve 7 to work by distribution unit transfer chain 6.On air valve 7
Strain gauge 8 is posted, the dynamic strain signal of air valve 7 is passed to dynamic strain amplifier 9 by strain gauge 8, then is passed to data and adopted
Storage 12.7 bottom surface of air valve is stained with acceleration 10, and the acceleration of motion signal of air valve 7 is passed to charge and amplified by accelerometer 10
Device 11, then pass to data collector 12.Data collector 12 is by the dynamic of the angular signal of collected camshaft 5, air valve 7
Strain signal, air valve 7 acceleration of motion signal pass to computer 13 processing.By lubricating system 14 to tested valve actuating mechanism
Or distribution unit provides the lubricating condition needed for operation.
As shown in Fig. 2, air valve 7 is mounted in mating cylinder head 16, and cylinder head 16 is upside down in stable bracing frame 17
On.Strain gauge 8 is posted on air valve 7, the static strain signal of air valve 7 is passed to dynamic strain amplifier 9 by strain gauge 8.Air valve 7
Top is directly connect with loading disc 18.By on loading disc 18 load and unload etc. weights counterweight 19 realize air valve 7 on strain gauge 8
Calibration.
The present invention uses following measuring technology scheme:
The measuring device of Diesel Engine's Air Valve and air valve seat dynamic Contact load is surveyed by control system, motor, rotating speed corner
Measure instrument, shaft coupling, lubricating system, high frequency sound dynamic strain meter, dynamic strain amplifier, piezoelectric accelerometer, charge amplification
Device, data collector, computer and tested valve actuating mechanism or distribution unit composition.
Motor is connect by shaft coupling with rotating speed turning angle admeasuring apparatus, rotating speed turning angle admeasuring apparatus by shaft coupling be measured
The cam axis connection of mechanism of qi structure or distribution unit, to drive camshaft to rotate.By control system realize motor startup,
Stopping and rotational speed regulation.The camshaft transient speed monitored is fed back to control system by rotating speed turning angle admeasuring apparatus, will be monitored
Angular signal pass to data collector.The air valve stem of the valve actuating mechanism or distribution unit is posted with air valve head connecting portion
The highest response frequency of high frequency sound dynamic strain meter, strain gauge is not less than 20kHz.The high frequency sound dynamic strain meter is answered with dynamic
Become amplifier connection, strain signal is passed to data collector by dynamic strain amplifier.The valve actuating mechanism or distribution unit
Air valve head on piezoelectric accelerometer is installed.The highest response frequency of accelerometer is not less than 20kHz, accelerometer quality
Air valve quality no more than 1/100.The piezoelectric accelerometer is passed to obtained air valve acceleration of motion signal is measured
Charge amplifier, charge amplifier and data collector, data collector are connect with computer, acquisition and processing camshaft degree
Signal, air valve stem strain signal and air valve acceleration of motion signal.Dynamic strain amplifier, charge amplifier and data collector
Single channel bandwidth be not less than 20kHz.By lubricating system required profit is provided to tested valve actuating mechanism or distribution cell operation
Lubricating oil.
Device provided by the invention passes through the calibration of air valve stem strain gauge, camshaft speed outer corner measurement, air valve stem dynamic force
It measures, air valve acceleration of motion measures, air valve and air valve seat contact load calculate to realize the dynamic Contact of air valve and air valve seat
The measurement of load, it is specific as follows:
Air valve stem strain gauge is demarcated:High frequency sound dynamic strain meter is pasted onto air valve stem and air valve head connecting portion, then will
Air valve installs back in cylinder head, and valve actuating mechanism or distribution unit other parts are not installed.Strain gauge signal cable passes through air inlet
Road or exhaust duct outlet are drawn, and are connect with dynamic strain amplifier.Cylinder head is upside down on stable bracing frame, air valve stem is straight
It connects and is connect with loading disc.Gradually the weight such as load counterweight, record load gross mass and dynamic strain amplifier every time on loading disc
Reading.Total load number is no less than 20 times, and maximum load is not less than 4 times of spring for valve pretightning force, and is not more than 6 times
Spring for valve pretightning force.Load carries out unloading measurement immediately after being measured, i.e., gradually unloading etc. weighs counterweight on loading disc, and
Load total weight and dynamic strain amplifier are read record every time.The data for arranging load and unloading record, utilize least square
Normal the Fitting Calculation obtains the relationship of air valve stick force and corresponding compliance voltage signal, i.e. sensitivity coefficient s.
Camshaft speed outer corner measurement:Motor output shaft is connect by shaft coupling with rotating speed turning angle admeasuring apparatus, then is passed through
Shaft coupling and cam axis connection.The camshaft transient speed monitored is fed back to control system by rotating speed turning angle admeasuring apparatus, will be supervised
The angular signal D measured passes to data collector.Same rotating speed lower cam shaft rotation angle signal D and air valve acceleration of motion signal
A is synchronous with the measurement of air valve stem compliance voltage signal U to carry out.
Air valve stem dynamic force measurement:Valve actuating mechanism or all parts of distribution unit are assembled according to practical set condition in machine
On body or cylinder head, the signal cable of air valve stem strain gauge is drawn by air intake duct or exhaust duct outlet, and is put with dynamic strain
Big device connection.The output end of dynamic strain amplifier and the input terminal of data collector connect.Data collector connects with computer
It connects, acquires and handle air valve stem compliance voltage signal U.According to relational expression FS=s × U is calculated between air valve stem and air valve head
Dynamic force FS。
Air valve acceleration of motion measures:Valve actuating mechanism or all parts of distribution unit are assembled according to practical set condition
On body or cylinder head, piezoelectric accelerometer is posted in air valve head bottom surface, and outgoing cable and the charge amplifier of accelerometer connect
It connects, charge amplifier is connect with data collector, and data collector is connect with computer, and acquisition and the movement of processing air valve accelerate
Spend signal A.
Air valve is calculated with air valve seat contact load:According to relational expression FMThe inertia force F of air valve head is calculated in=m × AM.Its
In, m is the quality of air valve head.Further according to relational expression FI=FS+FMAir valve and the dynamic Contact load F of air valve seat is calculatedI
Device for measuring Diesel Engine's Air Valve and air valve seat dynamic Contact load, including control system, motor, rotating speed
Turning angle admeasuring apparatus, shaft coupling, lubricating system, high frequency sound dynamic strain meter, dynamic strain amplifier, piezoelectric accelerometer, electricity
Lotus amplifier, data collector, computer and tested valve actuating mechanism or distribution unit, the tested valve actuating mechanism or distribution unit
Air valve stem and air valve head connecting portion post high frequency sound dynamic strain meter, air valve head bottom surface is stained with piezoelectric accelerometer.Institute
It states high frequency sound dynamic strain meter to connect with dynamic strain amplifier, is then connected to data collector.The piezoelectric accelerometer
It is connect with charge amplifier, is then connected to data collector.The high frequency sound dynamic strain meter and piezoelectric accelerometer are most
High response frequency is not less than 20kHz, and the single channel bandwidth of the dynamic strain amplifier, charge amplifier and data collector is not
Less than 20kHz;The quality of the piezoelectric accelerometer is not more than 1/100 air valve quality.The high frequency sound dynamic strain meter
For measuring the dynamic force F of air valve stem and air valve head connecting portionS, the piezoelectric accelerometer is used for measuring the movement of air valve
Acceleration A passes through dynamic force FSWith air valve head inertia force FMAlgebraical sum the dynamic Contact load of air valve and air valve seat is calculated
FI。
By demarcating the device based on air valve stem dynamic strain, including tested air valve, mating cylinder head, dynamic strain amplification
Device, loading disc, etc. weight counterweight and stable bracing frame, the tested air valve be mounted in mating cylinder head, cylinder head is upside down in surely
Determine on supporting rack.The tested air valve stem posts high frequency sound dynamic strain meter, the high frequency sound dynamic with air valve head connecting portion
The cable of strain gauge is drawn by air intake duct or exhaust duct, is connected to dynamic strain amplifier.The tested air valve directly with add
Load plate connects, by the calibration for realizing air valve stem dynamic strain meter in the weight counterweight such as loading disc load and unloading.Total load number
No less than 20 times, maximum load is not less than 4 times of spring for valve pretightning force, and the spring for valve pretightning force no more than 6 times.
The invention belongs to IC Engine Test Technology fields, using the group of high frequency sound dynamic strain meter and piezoelectric accelerometer
Close the measurement that testing scheme realizes Diesel Engine's Air Valve and air valve seat dynamic Contact load.Gas is measured using high frequency sound dynamic strain meter
The dynamic force F of valve rod and air valve head connecting portionS, the acceleration of motion A of air valve is measured using piezoelectric accelerometer, by dynamic
State power FSWith air valve head inertia force FMAlgebraical sum the dynamic Contact load of air valve and air valve seat is calculated.Strain gauge and acceleration
The highest response frequency of degree meter is not less than 20kHz, the single channel band of dynamic strain amplifier, charge amplifier and data collector
Width is not less than 20kHz, avoids the leakage of high-frequency percussion component;Accelerometer quality is not more than 1/100 air valve quality, effectively
Control the influence of accelerometer additional mass.Measuring device provided by the invention can ensure the accuracy of test result, build
The measuring device for founding the present invention does not need complicated process equipment and expensive special instrument, and testing cost is low, and operates letter
Just, it is widely used in the measurement of ship, car combustion engine air valve and air valve seat dynamic Contact load.