CN105603667A - Novel hair removing and filtering system of dyeing machine - Google Patents
Novel hair removing and filtering system of dyeing machine Download PDFInfo
- Publication number
- CN105603667A CN105603667A CN201610158635.3A CN201610158635A CN105603667A CN 105603667 A CN105603667 A CN 105603667A CN 201610158635 A CN201610158635 A CN 201610158635A CN 105603667 A CN105603667 A CN 105603667A
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- China
- Prior art keywords
- dyeing machine
- dye liquor
- filtration system
- hair
- main shaft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000001914 filtration Methods 0.000 title claims abstract description 57
- 238000004043 dyeing Methods 0.000 title claims abstract description 43
- 210000004209 hair Anatomy 0.000 title claims abstract description 34
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 13
- 238000011010 flushing procedure Methods 0.000 claims abstract description 9
- 210000002268 wool Anatomy 0.000 claims description 58
- 238000004140 cleaning Methods 0.000 claims description 34
- 238000000429 assembly Methods 0.000 claims description 10
- 230000000712 assembly Effects 0.000 claims description 10
- 238000013461 design Methods 0.000 claims description 10
- 239000003638 chemical reducing agent Substances 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 5
- 238000005406 washing Methods 0.000 claims description 5
- 239000007858 starting material Substances 0.000 claims description 3
- 230000003068 static effect Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 9
- 239000000835 fiber Substances 0.000 abstract description 8
- 238000007790 scraping Methods 0.000 abstract description 4
- 238000007599 discharging Methods 0.000 abstract 2
- 230000000903 blocking effect Effects 0.000 abstract 1
- 238000012545 processing Methods 0.000 description 10
- 238000012423 maintenance Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000004744 fabric Substances 0.000 description 2
- 238000000151 deposition Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- -1 yarn Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/30—Means for cleaning apparatus or machines, or parts thereof
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a novel hair removing and filtering system of a dyeing machine. The novel hair removing and filtering system mainly comprises an outer cylinder, a spindle cutter blade assembly, a filter mesh, an eccentric reducing pipe, a dye liquor inlet, a dye liquor outlet, an axial flushing pipe, a broken hair storage cavity, a motor, a hair discharging and flushing pipe, a hair discharging pipe and the like. According to the novel hair removing and filtering system, the motor drives cutter blades to scrape broken hairs deposited on the filter mesh automatically, high-pressure flushing water is utilized to flush the broken hair out of the filtering system automatically, and a fully-automatic and efficient hair removing and filtering process is achieved; the spindle cutter blade assembly is provided with two auxiliary hair scraping cutter blade sets, namely the front cutter blade set and the rear cutter blade set, long threads and long fibers wound around spindles in a filter mesh supporting frame and a broken hair storage cavity are effectively broken and scraped, and problems that by means of a hair removing and filtering system of a traditional dyeing machine, long threads and long fibers are wound around spindles in a filter mesh supporting frame and a broken hair storage cavity, so that blocking is caused, efficiency is lowered, and the hair removing and filtering system even cannot be used are solved; the novel hair removing and filtering system can be used for hair removing and filtering processes of various circulating filtering systems containing broken hairs.
Description
Technical field
The present invention relates to dyeing machinery technical field, be specifically related to a kind of Novel dyeing machine defeathering filtration system.
Background technology
Overflow dyeing machine is in the dyeing course of the fabrics such as processing cloth, yarn, and dye liquor need to recycle; And in dyeing course, have broken wool along with dye liquor enters the circulatory system, and after broken wool has accumulated to a certain degree, meeting plug nozzle, pipeline, thereby need to regularly process. Traditional defeathering filtration system is manually to carry out, and after normally needing to shut down, filter screen is extracted out and is cleaned, and has wasted like this working time of overflow dyeing machine, has also increased cost of labor. Thereby need to design one defeathering filtration system automatically, with central controller controls defeathering filter process, improve process efficiency, reduce costs.
Summary of the invention
In order to address the above problem, a kind of Novel dyeing machine defeathering filtration system has been proposed, can remove cleaning broken wool by automatic scraping, by motor-driven blade, the broken wool being attached on filter screen is scraped, and utilize water under high pressure that the broken wool scraping is gone out.
A kind of Novel dyeing machine defeathering filtration system provided by the invention realizes one of at least by following technical solution.
A kind of Novel dyeing machine defeathering filtration system, comprises outer cylinder body, dye liquor entrance, dye liquor outlet, main shaft blade assembly, filter screen, eccentric reducer, axial cleaning hose, broken wool savings chamber, motor, row's hair cleaning hose and row's hollow billet;
Described main shaft blade assembly comprises main shaft, drum and some blades, and drum is coaxially arranged on main shaft outside, and blade is fixed on drum by screw; Described main shaft blade assembly is connected with motor by main shaft, obtains the rotary power of motor output; Described main shaft blade assembly outer, coaxial is provided with filter screen; On outer cylinder body, be provided with described dye liquor outlet and dye liquor entrance; Dye liquor to be filtered enters from dye liquor entrance, and from filter screen internal flow, clean dye liquor flows out from filter screen, enters outer cylinder body, and flows out by dye liquor outlet the circulatory system that enters overflow dyeing machine; Broken wool in dye liquor is deposited on the inwall of filter screen;
On outer cylinder body, be provided with axial cleaning hose, it is axially consistent with filter screen that it washes away direction, and axially cleaning hose is circumscribed with flushing water; Between outer cylinder body and motor, be provided with broken wool savings chamber, for saving by strainer filtering broken wool out; The sidewall of broken wool savings chamber is provided with row's hair cleaning hose and row's hollow billet, and row's hair cleaning hose is circumscribed with flushing water; Row's hair cleaning hose and the coaxial relative installation of arranging hollow billet.
Further optimally, in the time that filtration system needs defeathering, the central controller starter motor of overflow dyeing machine, drive main shaft blade assembly, blade scrapes the broken wool of filter screen inwall, and opens axial cleaning hose, with high-pressure washing water, the broken wool on blade is poured in broken wool savings chamber; The row's of unlatching hair cleaning hose and row's hollow billet, the broken wool in broken wool savings chamber is poured row's hollow billet by the current of high pressure.
Further optimally, described some blade equal angles are distributed on drum.
Further optimally, described motor adjustable speed, is played and is stopped by the central controller controls of overflow dyeing machine, and regulates running speed.
Further optimally, the end face edge of described blade is shaped as straight line or has the camber line of radian; Several holes are set, for blade draining on blade.
Further optimally, the aperture on described filter screen can determine according to filtering dye liquor, filters the cleannes that require higher, and aperture is less; Filter screen disassembling cleaning, replaceable.
Further optimally, between dye liquor entrance and outer cylinder body, eccentric reducer is set, for the dynamic pressure of the dye liquor that enters filtration system is converted to static pressure, thereby reaches better filter effect.
Further optimally, main shaft blade assembly is also provided with front rotating knife and front fixed blade and the auxiliary grainer sheets of rear rotating knife and two groups of rear fixed blade front and back, strand is disconnected effectively strikes off the long line, the long fibre that are wrapped on screen support frame and broken wool savings chamber inner main axis, efficiently solves traditional overflow dyeing machine defeathering filtration system and is wrapped in and on screen support frame and broken wool savings chamber inner main axis, causes the bridging efficiency problem that even cannot use that declines to long line, long fibre.
Further optimally, the global design of defeathering filtration system is divided into outer cylinder body and two large build-up members of broken wool filter assemblies, the savings chamber that relevant assembly precision is required, motor, main shaft blade assembly, filter screen designs in broken wool filter assemblies, production and processing precision is guaranteed, processing, equipment adjustment, it is convenient that maintenance difficulty significantly lowers simple and fast, efficiently solve part design that traditional each relevant assembly precision of overflow dyeing machine defeathering filtration system requires in multiple parts, cause difficulty of processing high, process-cycle grows up to this height, precision cannot ensure, equipment adjustment, the problems such as the complicated difficulty of maintenance.
With respect to prior art, the present invention has the following advantages:
The present invention utilizes motor-driven blade automatic scraping except the broken wool depositing on filter screen, and automatically broken wool is gone out to filtration system with high-pressure washing water, realizes technique full-automatic, that high efficiency defeathering filters. the present invention is provided with one group of axial cleaning hose and coordinates grainer sheet, can strike off efficiently the broken wool on filter screen, the high-pressure washing water of recycling row's hollow billet is discharged broken wool automatically, and its process efficiency is high, and defeathering is effective. the present invention is set of blades, two groups of auxiliary grainer sheets of rear set of blades before main shaft blade assembly arranges, strand is disconnected effectively strikes off the long line, the long fibre that are wrapped on screen support frame and broken wool savings chamber inner main axis, efficiently solves traditional overflow dyeing machine defeathering filtration system and is wrapped in and on screen support frame and broken wool savings chamber inner main axis, causes the bridging efficiency problem that even cannot use that declines to long line, long fibre. the present invention is designed to defeathering filtration system two large build-up members of outer cylinder body and broken wool filter assemblies dexterously, by savings chamber, motor, main shaft blade assembly, the part design that the relevant assembly precision such as filter screen requires is in broken wool filter assemblies, production and processing precision is guaranteed, processing, equipment adjustment, it is convenient that maintenance difficulty significantly lowers simple and fast, efficiently solve part design that traditional each relevant assembly precision of overflow dyeing machine defeathering filtration system requires in multiple parts, cause difficulty of processing high, process-cycle grows up to this height, precision cannot ensure, equipment adjustment, the problems such as the complicated difficulty of maintenance. the present invention can be used for the defeathering filtering technique of all kinds of circulated filter systems that contain broken wool.
Brief description of the drawings
Fig. 1 is the structural representation of a kind of Novel dyeing machine defeathering filtration system in example.
Fig. 2 is the generalized section of a kind of Novel dyeing machine defeathering filtration system in example.
Fig. 3 is application and the installation site schematic diagram of overflow dyeing machine defeathering filtration system on overflow dyeing machine in example.
Fig. 4 is broken wool filter assemblies structural representation in example.
Fig. 5 is the assembly structure schematic diagram of front set of blades and rear set of blades in example.
Fig. 6 is the assembly structure schematic diagram of main shaft blade assembly in example.
Fig. 7 is cambered blade structural representation in example.
In figure: 1-outer cylinder body; 2-main shaft blade assembly; 3-filter screen; 4-eccentric reducer; 5-dye liquor entrance; The outlet of 6-dye liquor; The axial cleaning hose of 7-; 8-broken wool savings chamber; 9-motor; 10-row hair cleaning hose; 11-arranges hollow billet; Rotating knife before 12-; Fixed blade before 13-; Rotating knife after 14-; Fixed blade after 15-; 16-broken wool filter assemblies; 21-main shaft; 22-blade; 23-drum.
Detailed description of the invention
Below in conjunction with specific embodiment, the invention will be further described, but protection of the present invention and enforcement are not limited to this, are pointed out that, if below have and do not describe especially part in detail, be all that those skilled in the art can understand or realize with reference to prior art.
As shown in Fig. 1 ~ Fig. 6, a kind of Novel dyeing machine defeathering filtration system, mainly comprise the parts such as outer cylinder body 1, main shaft blade assembly 2, filter screen 3, eccentric reducer 4, dye liquor entrance 5, dye liquor outlet 6, axial cleaning hose 7, broken wool savings chamber 8, motor 9, row's hair cleaning hose 10, row's hollow billet 11, main shaft 21, blade 22, drum 23, described main shaft blade assembly 2 is made up of main shaft 21, drum 23 and some blades 22, drum 23 is coaxially arranged on main shaft outside, blade 22 is fixed on drum 23 by screw, and multiple blade 22 equal angles are distributed on drum.
Described main shaft blade assembly 2 is connected with motor 9 by main shaft 21, obtains the rotary power of motor output; Described motor 9 adjustable speeds, can control it by the central controller of original overflow dyeing machine (omiting in figure) and play and stop, and regulate its running speed. Described main shaft blade assembly 2 outer, coaxial are provided with filter screen 3. On outer cylinder body 1, be provided with dye liquor outlet 6. Dye liquor 102 to be filtered enters filtration system from dye liquor entrance 5, and from filter screen 3 internal flows, clean dye liquor flows out from filter screen, enters outer cylinder body 1, and has dye liquor outlet to flow out the circulatory system that enters overflow dyeing machine; Broken wool in dye liquor is deposited on the inwall of filter screen 3.
On outer cylinder body, be provided with axial cleaning hose 7, it is axially consistent with filter screen that it washes away direction, and axially cleaning hose is circumscribed with flushing water 101; Between outer cylinder body 1 and motor 9, be provided with broken wool savings chamber 8, for saving by strainer filtering broken wool out; The sidewall of broken wool savings chamber 8 is provided with row's hair cleaning hose 10 and row's hollow billet 11, and row's hair cleaning hose is circumscribed with flushing water; Row's hair cleaning hose 10 and the coaxial relative installation of arranging hollow billet 11. In the time that filtration system needs defeathering, central controller starter motor 9, drives main shaft blade assembly 2, and blade scrapes the broken wool of filter screen inwall, and opens axial cleaning hose 7, with high-pressure washing water, the broken wool on blade is poured in broken wool savings chamber 8. The row's of unlatching hair cleaning hose 10 and row's hollow billet 11, the broken wool in broken wool savings chamber 8 is poured row's hollow billet by the current of high pressure.
As an example, the shape of cross section of described blade 22 can be straight line, can be also radian; On blade, several holes can be set, for blade draining. Aperture on described filter screen 3 can determine according to filtering dye liquor, filters the cleannes that require higher, and aperture is less; Filter screen disassembling cleaning, replaceable.
Further implement ground, between dye liquor entrance 5 and outer cylinder body 1, eccentric reducer 4 can be set, its effect is that the dynamic pressure of the dye liquor that enters filtration system is converted to static pressure, thereby reaches better filter effect.
Fig. 3 is application and the installation site schematic diagram of overflow dyeing machine defeathering filtration system 301 on overflow dyeing machine in example.
The present invention is set of blades (12,13), two groups of auxiliary grainer sheets of rear set of blades (14,15) before main shaft blade assembly arranges, strand is disconnected effectively strikes off the long line, the long fibre that are wrapped on filter screen 3 bracing frames and broken wool savings chamber inner main axis, efficiently solves traditional overflow dyeing machine defeathering filtration system and is wrapped in and on filter screen 3 bracing frames and broken wool savings chamber inner main axis, causes the bridging efficiency problem that even cannot use that declines to long line, long fibre. the present invention is designed to defeathering filtration system outer cylinder body 1 and 16 two large build-up members of broken wool filter assemblies dexterously, by savings chamber 8, motor 9, main shaft blade assembly 2, the part design that the relevant assembly precision such as filter screen 3 requires is in broken wool filter assemblies 16, production and processing precision is guaranteed, processing, equipment adjustment, it is convenient that maintenance difficulty significantly lowers simple and fast, efficiently solve part design that traditional each relevant assembly precision of overflow dyeing machine defeathering filtration system requires in multiple parts, cause difficulty of processing high, process-cycle grows up to this height, precision cannot ensure, equipment adjustment, the problems such as the complicated difficulty of maintenance. the present invention can be used for the defeathering filtering technique of all kinds of circulated filter systems that contain broken wool
The announcement of book and instruction according to the above description, those skilled in the art in the invention can also change and revise above-mentioned embodiment. Therefore, the present invention is not limited to detailed description of the invention disclosed and described above, also should fall in the protection domain of claim of the present invention modifications and changes more of the present invention.
Claims (9)
1. a Novel dyeing machine defeathering filtration system, comprise outer cylinder body (1), dye liquor entrance (5) and dye liquor outlet (6), characterized by further comprising main shaft blade assembly (2), filter screen (3), eccentric reducer (4), axial cleaning hose (7), broken wool savings chamber (8), motor (9), row's hair cleaning hose (10) and row's hollow billet (11);
Described main shaft blade assembly (2) comprises main shaft (21), drum (23) and some blades (22), and drum (23) is coaxially arranged on main shaft outside, and blade (22) is fixed on drum (23) by screw; Described main shaft blade assembly (2) is connected with motor (9) by main shaft (21), obtains the rotary power of motor output; Described main shaft blade assembly (2) outer, coaxial is provided with filter screen (3); On outer cylinder body (1), be provided with described dye liquor outlet (6) and dye liquor entrance (5); Dye liquor to be filtered enters from dye liquor entrance (5), and from filter screen (3) internal flow, clean dye liquor flows out from filter screen, enters outer cylinder body (1), and flows out by dye liquor outlet the circulatory system that enters overflow dyeing machine; Broken wool in dye liquor is deposited on the inwall of filter screen (3);
On outer cylinder body, be provided with axial cleaning hose (7), it is axially consistent with filter screen that it washes away direction, and axially cleaning hose is circumscribed with flushing water; Between outer cylinder body (1) and motor (9), be provided with broken wool savings chamber (8), for saving by strainer filtering broken wool out; The sidewall of broken wool savings chamber (8) is provided with row's hair cleaning hose (10) and row's hollow billet (11), and row's hair cleaning hose is circumscribed with flushing water; Row's hair cleaning hose (10) and the coaxial relative installation of arranging hollow billet (11).
2. a kind of Novel dyeing machine defeathering filtration system according to claim 1, it is characterized in that in the time that filtration system needs defeathering, the central controller starter motor (9) of overflow dyeing machine, drive main shaft blade assembly (2), blade scrapes the broken wool of filter screen inwall, and open axial cleaning hose (7), with high-pressure washing water, the broken wool on blade is poured in broken wool savings chamber (8); The row's of unlatching hair cleaning hose (10) and row's hollow billet (11), the broken wool in broken wool savings chamber (8) is poured row's hollow billet by the current of high pressure.
3. a kind of Novel dyeing machine defeathering filtration system according to claim 1, is characterized in that described some blades (22) equal angles is distributed on drum.
4. a kind of Novel dyeing machine defeathering filtration system according to claim 1, is characterized in that described motor (9) adjustable speed, is played and is stopped, and regulate running speed by the central controller controls of overflow dyeing machine.
5. a kind of Novel dyeing machine defeathering filtration system according to claim 1, is characterized in that: the end face edge of described blade (22) is shaped as straight line or has the camber line of radian; Several holes are set, for blade draining on blade.
6. a kind of Novel dyeing machine defeathering filtration system according to claim 1, is characterized in that: described filter screen (3) aperture is less, and filter cleaning degree is higher, and filter screen is detachable.
7. according to a kind of Novel dyeing machine defeathering filtration system claimed in claim 1, it is characterized in that: between dye liquor entrance (5) and outer cylinder body (1), eccentric reducer (4) is set, for the dynamic pressure of the dye liquor that enters filtration system is converted to static pressure.
8. according to a kind of Novel dyeing machine defeathering filtration system claimed in claim 1, it is characterized in that: main shaft blade assembly (2) is also provided with front rotating knife (12) and front fixed blade (13) and the auxiliary grainer sheets of rear rotating knife (14) and two groups of rear fixed blade (15) front and back.
9. according to a kind of Novel dyeing machine defeathering filtration system claimed in claim 1, it is characterized in that: the global design of defeathering filtration system is divided into outer cylinder body (1) and (16) two large build-up members of broken wool filter assemblies, and savings chamber (8), motor (9), main shaft blade assembly (2), filter screen (3) that relevant assembly precision is required design in broken wool filter assemblies (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610158635.3A CN105603667A (en) | 2016-03-18 | 2016-03-18 | Novel hair removing and filtering system of dyeing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610158635.3A CN105603667A (en) | 2016-03-18 | 2016-03-18 | Novel hair removing and filtering system of dyeing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105603667A true CN105603667A (en) | 2016-05-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610158635.3A Pending CN105603667A (en) | 2016-03-18 | 2016-03-18 | Novel hair removing and filtering system of dyeing machine |
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| Country | Link |
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| CN (1) | CN105603667A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107245832A (en) * | 2017-07-11 | 2017-10-13 | 广州番禺高勋染整设备制造有限公司 | A kind of compound shaving system with blade defencive function |
| CN107488965A (en) * | 2017-07-11 | 2017-12-19 | 广州番禺高勋染整设备制造有限公司 | Defeathering filtration system a kind of quick detachable and with blade defencive function |
| CN109112755A (en) * | 2018-08-21 | 2019-01-01 | 刘江坚 | A kind of automatic defeathering filter device of overflow dyeing machine and a kind of overflow dyeing machine |
| CN110359206A (en) * | 2019-07-21 | 2019-10-22 | 航纤轻纺(杭州)有限公司 | A kind of anti-blocking Dyeing pipe |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109112755A (en) * | 2018-08-21 | 2019-01-01 | 刘江坚 | A kind of automatic defeathering filter device of overflow dyeing machine and a kind of overflow dyeing machine |
| CN110359206A (en) * | 2019-07-21 | 2019-10-22 | 航纤轻纺(杭州)有限公司 | A kind of anti-blocking Dyeing pipe |
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Application publication date: 20160525 |