CN105601117B - Utilize the method for molten state blast furnace slag one step forming microcrystal glass plate - Google Patents

Utilize the method for molten state blast furnace slag one step forming microcrystal glass plate Download PDF

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CN105601117B
CN105601117B CN201610054078.0A CN201610054078A CN105601117B CN 105601117 B CN105601117 B CN 105601117B CN 201610054078 A CN201610054078 A CN 201610054078A CN 105601117 B CN105601117 B CN 105601117B
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blast furnace
furnace slag
stove
slag
ingredient
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CN105601117A (en
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宋春燕
贵永亮
王书桓
谢春帅
秦荣环
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North China University of Science and Technology
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C10/00Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition
    • C03C10/0063Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition containing waste materials, e.g. slags
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B19/00Other methods of shaping glass
    • C03B19/02Other methods of shaping glass by casting molten glass, e.g. injection moulding

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Dispersion Chemistry (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Glass Compositions (AREA)

Abstract

The present invention relates to a kind of methods using molten state blast furnace slag one step forming microcrystal glass plate.It is using molten state blast furnace slag and commercial chemical reagent as raw material, and blast furnace slag dosage is in 35-70%, the target component (wt.%) of high slag microcrystallite glass are as follows: CaO10-30%, SiO235-60%, Al2O310-15%, MgO8-12%, K2O2-5%, ZnO3-4%, TiO23-6%;All materials complete homogenization of composition in constant temperature stove, are then poured into mold, and a step completes solidification, forming core, grows up and cool down in a mold, and final demoulding obtains microcrystal glass plate.A sensible heat of molten state blast furnace slag sufficiently and is efficiently utilized in the present invention, avoids energy waste, proposes suitable preparation process and devitrified glass chemical component, preparation step is simple, at low cost, the period is short.

Description

Utilize the method for molten state blast furnace slag one step forming microcrystal glass plate
Technical field
The present invention relates to energy supply for metallurgy recycling and solid waste high value added utilization technical field, specifically a kind of utilizations The method of molten state blast furnace slag one step forming microcrystal glass plate.
Background technique
Using solid waste such as flyash, metallurgical dust sludge, cullet, metallurgical slags, then pass through composition adjustment appropriate A large amount of research has been obtained in manufacture devitrified glass.In general, used waste types are different, obtained devitrified glass Principal crystalline phase it is also different, and then also difference is very big for its physical and chemical performance and mechanical performance.
The main component of blast furnace slag is the oxides such as calcium oxide, silica, aluminium oxide and magnesia, is production crystallite glass The good raw material of glass.Early in the sixties in last century, steel research association, Britain begins to trial and prepares high slag microcrystallite glass, The former Soviet Union has also almost started simultaneously at similar research work.The research in this nearest field be concentrated mainly on addition nucleating agent with Improve crystallization process and the organizational controls of high slag microcrystallite glass.But preparation method used by these work is all tradition Melting heat treatment method, i.e., first mixed material is melted, then cooling obtain female glass, followed by heating Heat treatment process is completed, heat treatment process is often all completed in two steps.Obviously, such process is not only without benefit With the heat of high-temperature liquid state blast furnace slag, but also a large amount of energy is additionally required to carry out at the melting of material and the heat of female glass Reason.
The sensible heat energy level of blast furnace slag is very high, belongs to high-quality residual heat resources in metallurgy industry.Blast furnace slag is discharged out of blast furnace Temperature usually at 1450 DEG C or more, a sensible heat contained by blast furnace slag per ton is roughly equivalent to the calorific value of 60kg standard coal.By In the difficulty in recovery technology, the rate of recovery of blast-furnace cement sensible heat is extremely low at present.The blast furnace slag in China largely uses water quenching legal system Water intaking slag, then uses as cement raw material.Although some enterprises utilize the waste heat of washing slag water for heating, it is able to solve plant area Interior section heating or the heat supply in bathroom, but this using only accounting for 10% or so of blast furnace slag complete sensible heat, and by the time and The limitation of region, in summer or without the southern area of warming installation, this part energy can only also be wasted.Meanwhile it rushing Grain slag technique also needs to waste the water resource of a large amount of preciousnesses.Therefore, if the sensible heat resource of high-temperature molten-state blast furnace slag can be used for The preparation process of devitrified glass can not only recycle the sensible heat of blast furnace slag and reduce the cost of devitrified glass preparation, while also aobvious Write the utility value for improving blast furnace slag.
Currently, thering are some authorizations or invention disclosed patent to be related to blast furnace slag in the utilization of microcrystal glass area, such as send out Bright patent [patent No.: 200710054035.3] proposing a kind of method for preparing devitrified glass using blast furnace slag, but use It is still solid-state blast furnace slag after cooling, is then reheated to molten state, does not mention the sensible heat using liquid blast furnace, There are the wastes of the energy.Patent of invention [application number: 201010274345.8] propose directly made using liquid blast furnace it is micro- The method of crystal glass, although the sensible heat of liquid blast furnace is utilized, the auxiliary material SiO of addition2It must be molten state, and need Ingredient stove is preheated in advance to blast furnace tapping temperature, SiO2Melting and ingredient stove be heated to tapping temperature and also need to disappear Consume a large amount of energy.
The application has the characteristics that high heating value for molten state blast furnace slag, proposes a kind of utilization one step of molten state blast furnace slag The method for shaping microcrystal glass plate, that is, be introduced directly into high-temperature liquid state blast furnace slag to ingredient and homogenize in stove, can greatly save The high-temperature fusant to homogenize, is then poured into constant temperature mold by the consumption of outside resources needed for constant temperature stove, and a step is completed solidifying Gu, forming core and crystallization and last cooling, shorten the manufacturing cycle, reduce production cost and energy consumption.
Summary of the invention
It is the purpose of the present invention is to provide a kind of simple process and micro- efficiently using molten state blast-furnace cement sensible heat one step forming The method of crystal glass, to overcome big existing devitrified glass preparation process complex process, energy consumption, high production cost and blast furnace The deficiencies of slag sensible heat wasting of resources.
To achieve the above object, the technical solution adopted by the present invention is that:
A method of utilizing molten state blast furnace slag one step forming microcrystal glass plate, comprising the following steps:
(1) dosage of blast furnace slag is designed in 35-70%, the target component (wt.%) of high slag microcrystallite glass are as follows: CaO10- 30%, SiO235-60%, Al2O310-15%, MgO8-12%, K2O2-5%, ZnO3-4%, TiO23-6%;
(2) according to previous heat or the blast furnace slag composition of preceding one-time detection and speed of slagging tap, according to scheduled devitrified glass Ingredient, which calculates the various auxiliary material total amounts for needing to be added and mixes auxiliary material, is added speed, and it is even together with high-temperature liquid furnace slag to mix auxiliary material Speed is added to ingredient and homogenizes in stove;Ingredient homogenizes stove constant temperature at 1450-1500 DEG C, and auxiliary material and liquid slag are in ingredient The residence time to homogenize in stove was at 1 hour or more;
(3) by ingredient homogenize stove discharge the high-temperature molten-state material that homogenization of composition is completed directly be poured into perseverance In the mold of temperature control;According to the chemical component of high slag microcrystallite glass, the constant temperature of mold is between 750-1250 DEG C, when constant temperature Between at 1-3 hours, then stop heated at constant temperature;A step completes solidification, forming core, length to molten state high slag microcrystallite glass in a mold Greatly and room temperature is naturally cooled to, final demoulding obtains the microcrystal glass plate of preset thickness and size.
Blast furnace ironmaking process is the industrial production of a serialization, the pig iron and slag composition when each tapping all with it is previous Heat has good continuity.The present invention when carrying out devitrified glass ingredient, for small blast furnace noncontinuity tapping and go out Slag with the slag composition of previous heat, slags tap the time and when total quantity of slag represents original blast furnace slag composition used in this, slags tap Between and total quantity of slag;For large blast furnace continuity tapping and slag tap, can periodically detect slag composition and calculating is slagged tap Speed, the slag composition of preceding one-time detection and slag tap this used original blast furnace slag composition of speed representation and speed of slagging tap.
The present invention by adopting the above technical scheme, compared with prior art, its advantage is that:
A sensible heat of molten state blast furnace slag sufficiently and is efficiently utilized in the present invention, avoids energy waste, proposes conjunction Suitable preparation process and devitrified glass chemical component;Homogenize the height of the completion homogenization of composition being discharged in stove from ingredient Warm molten state material, which is directly poured into, to carry out in thermostatically controlled mold, and a step completes solidification, forming core, grows up in a mold And cooling, no replacement is required stove, final demoulding obtain the microcrystal glass plate of preset thickness and size, eliminate compared to traditional technology The mixing and long-time fusion process of raw material, simplify the preparation step of high slag microcrystallite glass, reduce production cost and system Make the period;The present invention both can satisfy the production of the extensive devitrified glass of serialization, can also carry out small lot or discontinuity Devitrified glass preparation;Devitrified glass prepared by the present invention can be used for the ornament materials of building trade, also can be used for the families such as electromagnetic oven Occupy the heat-resisting panel of articles.
Preferably, the further technical solution of the present invention is:
The dosage of blast furnace slag in step (1) is 37%, and obtained devitrified glass principal crystalline phase is diopside and augite.
Mixing auxiliary material in step (2) is added speed=the mixing auxiliary material total amount that needs are added/and slags tap the time.
Mixing auxiliary material in step (2) is homogenized stove by screw type dispenser feeding to ingredient.
Ingredient in step (2) homogenize stove furnace shell in tall and thin type, be equipped with barricade among burner hearth, barricade make raw material from Stove side enters, and flows into the stove other side from barricade lower part, and flow out from upper outlet, last residue is from stove bottom Sludge discharge tube discharge.Stove is designed to tall and thin type and is equipped with barricade in centre, and its purpose is to allow auxiliary material and blast furnace slag Carry out sufficient homogenization of composition.
Between 1100 DEG C to 1200 DEG C, constant temperature time was controlled at 1.5 hours the constant temperature of mold in step (3).
Mold shell in step (3) is stainless steel, and inside is made of refractory brick, and exothermic material is to be laid on fire resisting Resistance wire or SiC stick, temperature under brick are controlled by computer program.
Detailed description of the invention
Fig. 1 is the process flow diagram of the embodiment of the present invention;
Fig. 2 is to utilize a kind of scanning electron microscope of microcrystal glass plate (SEM) photo produced by the present invention;
Fig. 3 is composed using a kind of X-ray diffraction (XRD) figure of microcrystal glass plate obtained by the present invention.
Specific embodiment
The present invention is further elaborated with reference to the accompanying drawings and embodiments, but embodiment does not constitute any limit to the present invention System.
Following embodiments are to be carried out in blast furnace discharge yard using the partial melting state clinker of certain tapping.Due to being experiment Type embodiment replaces ingredient to homogenize stove with the graphite crucible being placed in resistance furnace at the scene, and computer program is utilized to set stone Black crucible keeps constant temperature, and after liquid high temperature furnace slag is added, the input current of resistance furnace reduces automatically, i.e., molten state blast furnace slag is aobvious The consumption of extra power needed for heat reduces stove constant temperature.Auxiliary material is mixed for simulation and liquid blast furnace is added to stove simultaneously In, 3 parts of auxiliary material and the equal equal part of liquid slag are mixed when embodiment is implemented, it is mutually interspersed to be added with this, i.e., it is successively fast in this order Graphite crucible is added in speed: 1/3 liquid slag+1/3 mixes+1/3 liquid slag+1/3 of auxiliary material and mixes+1/3 liquid slag+1/ of auxiliary material 3 mix auxiliary material.
The process flow of following embodiments is referring to Fig. 1.
Embodiment 1:
(1) dosage of blast furnace slag is designed 37%, the target component (wt.%) of high slag microcrystallite glass are as follows: CaO15%, SiO250%, Al2O312%, MgO10%, K2O3%, ZnO3%, TiO25%, the other compositions in blast furnace slag are ignored.
(2) the blast furnace slag chemical component testing result of previous heat is CaO40.57%, SiO234.15%, Al2O315.88%, MgO7.88%, K2O0.57%, TiO20.95%, the chemical component of liquid blast furnace used in this is represented with this composition detection result. It is 370g that this example, which implements liquid blast furnace used, is computed, required various supplementary product consumptions are respectively as follows: SiO2374g, Al2O361g, MgO71g, K2O27g, TiO246g, ZnO30g, by these auxiliary materials and mixings, the Rapid Batch together with liquid blast furnace In secondary interspersed addition constant temperature graphite crucible.Graphite crucible 1460 DEG C constant temperature 1.5 hours.
(3) the liquid blast furnace devitrified glass for completing to homogenize is poured into constant temperature in 1120 DEG C of mold, and mold is default Having a size of 4 12mm × 10mm × 5mm grid, constant temperature time is 2 hours.Then, stop mold heating, blast furnace slag crystallite glass Glass cooled to room temperature, final demoulding are obtained having a size of 12mm × 10mm × 5mm microcrystal glass plate.
Measurement and the tissue table of X-ray diffraction (XRD) will be carried out using molten state blast furnace slag one step forming microcrystal glass plate Sign, principal crystalline phase are diopside Ca [MgAl] [SiAl]2O6With augite Ca [Mg0.70Al0.30][Si1.70Al0.30]O6, crystallite Glass plate crystallization is very abundant, as shown in Figures 2 and 3.
Embodiment 2:
(1) dosage of blast furnace slag is designed 61.6%, the target component (wt.%) of high slag microcrystallite glass are as follows: CaO25%, SiO240%, Al2O312%, MgO10%, K2O3%, ZnO3%, TiO25%, the other compositions in blast furnace slag are ignored.
(2) the blast furnace slag chemical component testing result of previous heat is CaO40.57%, SiO234.15%, Al2O315.88%, MgO7.88%, K2O0.57%, TiO20.95%, the chemical component of liquid blast furnace used in this is represented with this composition detection result. It is 616g that this example, which implements liquid blast furnace used, is computed, required various supplementary product consumptions are respectively as follows: SiO2190g, Al2O322g, MgO52g, K2O26g, TiO244 g, ZnO30g, by these auxiliary materials and mixings, the Rapid Batch together with liquid blast furnace In secondary interspersed addition constant temperature graphite crucible.Graphite crucible 1460 DEG C constant temperature 1.5 hours.
(3) the liquid blast furnace devitrified glass for completing to homogenize is poured into constant temperature in 1200 DEG C of mold, and mold is default Having a size of 4 12mm × 10mm × 5mm grid, constant temperature time is 1.5 hours.Then, stop mold heating, blast furnace slag crystallite Glass cooled to room temperature, final demoulding are obtained having a size of 12mm × 10mm × 5mm microcrystal glass plate.
Measurement and the tissue table of X-ray diffraction (XRD) will be carried out using molten state blast furnace slag one step forming microcrystal glass plate Sign, principal crystalline phase are akermanite Ca [Mg0.5Al0.5][Si1.5Al0.5]O7With augite Ca [Mg0.70Al0.30] [Si1.70Al0.30]O6, microcrystal glass plate crystallization is very abundant.
Embodiment 3:
(1) dosage of blast furnace slag is designed 37%, the target component (wt.%) of high slag microcrystallite glass are as follows: CaO15%, SiO250%, Al2O312%, MgO10%, K2O3%, ZnO3%, TiO25%, the other compositions in blast furnace slag are ignored.
(2) the blast furnace slag chemical component testing result of previous heat is CaO40.57%, SiO234.15%, Al2O315.88%, MgO7.88%, K2O0.57%, TiO20.95%, the chemical component of liquid blast furnace used in this is represented with this composition detection result. It is 370g that this example, which implements liquid blast furnace used, is computed, required various supplementary product consumptions are respectively as follows: SiO2374g, Al2O361g, MgO71g, K2O27g, TiO246g, ZnO30g, by these auxiliary materials and mixings, the Rapid Batch together with liquid blast furnace In secondary interspersed addition constant temperature graphite crucible.Graphite crucible 1460 DEG C constant temperature 1.5 hours.
(3) the liquid blast furnace devitrified glass for completing to homogenize is poured into constant temperature in 1200 DEG C of mold, and mold is default Having a size of 4 12mm × 10mm × 5mm grid, constant temperature time is 1.5 hours.Then, stop mold heating, blast furnace slag crystallite Glass cooled to room temperature, final demoulding are obtained having a size of 12mm × 10mm × 5mm microcrystal glass plate.
Measurement and the tissue table of X-ray diffraction (XRD) will be carried out using molten state blast furnace slag one step forming microcrystal glass plate Sign, principal crystalline phase are diopside Ca [MgAl] [SiAl]2O6With augite Ca [Mg0.70Al0.30][Si1.70Al0.30]O6, relatively In 1 gained microcrystal glass plate of example, this example gained microcrystal glass plate crystallization is more abundant.
By above-mentioned specific implementation process and interpretation of result it is found that being based on of the invention abundant and being efficiently utilized molten Melt a sensible heat of state blast furnace slag, in addition reasonable composition proportion and optimum preparation condition, have not only obtained having typical object phase The high slag microcrystallite glass plate of composition and tissue topography's feature, and reduce energy consumption, production cost is reduced, is shortened Manufacturing cycle can be perfectly suitable for energy supply for metallurgy recycling and devitrified glass manufacturing field, effectively improve metallurgical industry pair The comprehensive utilization and its added value of product.
The foregoing is merely preferably feasible embodiment of the invention, not thereby limiting the scope of the invention, It is all to use equivalence changes made by description of the invention and accompanying drawing content, it is intended to be included within the scope of the present invention.

Claims (1)

1. a kind of method using molten state blast furnace slag one step forming microcrystal glass plate, which comprises the following steps:
(1) dosage of blast furnace slag is designed 37%, and the target component of high slag microcrystallite glass is according to mass percent are as follows: CaO10- 30%, SiO235-60%, Al2O310-15%, MgO8-12%, K2O2-5%, ZnO3-4%, TiO23-6%;Obtained devitrified glass oikocryst It is mutually diopside and augite;
(2) according to previous heat or the blast furnace slag composition of preceding one-time detection and speed of slagging tap, according to scheduled devitrified glass ingredient The various auxiliary material total amounts and mix auxiliary material addition speed that needs are added are calculated, auxiliary material is mixed and at the uniform velocity adds together with high-temperature liquid furnace slag Enter to ingredient and homogenizes in stove;Ingredient homogenizes stove constant temperature at 1450-1500 DEG C, and auxiliary material and liquid slag are in ingredient homogeneous Change the residence time in stove at 1 hour or more;It mixes auxiliary material and speed=the mixing auxiliary material total amount that needs are added/is added when slagging tap Between;Auxiliary material is mixed to be homogenized stove by screw type dispenser feeding to ingredient;Ingredient homogenize stove furnace shell in tall and thin type, furnace Barricade is equipped among thorax, barricade enters raw material from stove side, flows into the stove other side from barricade lower part, and from upper outlet Outflow, last residue are discharged from the sludge discharge tube of stove bottom;
(3) by ingredient homogenize stove discharge the high-temperature molten-state material that homogenization of composition is completed directly be poured into constant temperature control In the mold of system;According to the chemical component of high slag microcrystallite glass, the constant temperature of mold is between 1100 DEG C -1200 DEG C, when constant temperature Between at 1.5 hours, then stop heated at constant temperature;High-temperature molten-state material in a mold a step complete solidification, forming core, grow up and oneself It so is cooled to room temperature, final demoulding obtains the microcrystal glass plate of preset thickness and size;Mold shell is stainless steel, and inside is by resistance to Firebrick is built, and exothermic material is that the resistance wire being laid under refractory brick or SiC stick, temperature are controlled by computer program.
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101372405A (en) * 2007-08-22 2009-02-25 马洪刚 Building material and method of manufacturing the same
CN104230169A (en) * 2014-09-15 2014-12-24 刘立强 Method for preparing all-solid waste high-strength glass ceramics from major material coke residue

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102603191A (en) * 2012-04-10 2012-07-25 达州市海蓝冶金设备制造有限公司 Method for manufacturing glass ceramic by titanium-containing melting blast furnace slag
CN103145338A (en) * 2013-03-27 2013-06-12 内蒙古科技大学 Preparation method of blast furnace slag microcrystalline glass containing fluorine, potassium, sodium and rare earth
CN103553340B (en) * 2013-11-05 2015-08-12 北京科技大学 Blast furnace slag produces die casting process method and the equipment thereof of devitrified glass

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101372405A (en) * 2007-08-22 2009-02-25 马洪刚 Building material and method of manufacturing the same
CN104230169A (en) * 2014-09-15 2014-12-24 刘立强 Method for preparing all-solid waste high-strength glass ceramics from major material coke residue

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