CN105599992B - A kind of boxing apparatus and packing method for photovoltaic solar component - Google Patents

A kind of boxing apparatus and packing method for photovoltaic solar component Download PDF

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Publication number
CN105599992B
CN105599992B CN201610143239.3A CN201610143239A CN105599992B CN 105599992 B CN105599992 B CN 105599992B CN 201610143239 A CN201610143239 A CN 201610143239A CN 105599992 B CN105599992 B CN 105599992B
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China
Prior art keywords
component
pallet
packing
vertical panel
switching mechanism
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CN201610143239.3A
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CN105599992A (en
Inventor
严煜
倪志春
许志翔
张伟
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Siyang Tenghui New Energy Technology Co.,Ltd.
Suzhou Talesun Solar Technologies Co Ltd
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Zhongli Talesun Solar Co Ltd
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Priority to CN201610143239.3A priority Critical patent/CN105599992B/en
Publication of CN105599992A publication Critical patent/CN105599992A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30Arranging and feeding articles in groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B13/00Bundling articles
    • B65B13/02Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Container Filling Or Packaging Operations (AREA)
  • Packaging Frangible Articles (AREA)

Abstract

The invention discloses a kind of boxing apparatus and packing method for photovoltaic solar component, by being improved to packing pallet so that formed between component bottom plane and packing pallet and be available for the space that strap passes through, facilitated strap to pass through and packed.By using switching mechanism drive thereon into support component integrally overturn after case, it is manually operated without personnel, reduce workload, improve operating efficiency.By setting lifting platform in boxing apparatus side and coordinating pulley conveying effectively to reduce workload into support component, improve operating efficiency.

Description

A kind of boxing apparatus and packing method for photovoltaic solar component
Technical field
The invention belongs to photovoltaic solar component technology field, and in particular to a kind of vanning for photovoltaic solar component Equipment and packing method.
Background technology
Single solar cell can not directly do power supply use, do power supply must by some cell series and parallels connect and Tightly it is packaged into component.Solar cell module is the core in solar power system, and solar power system In most important part, its effect is to convert solar energy into electrical energy, or is sent in battery and stores, or promote load work Make.
At present, the component of photovoltaic industry production has the frame of aluminium alloy as the installation of component and the protection of intensity.Group The frame of part typically all needs oxidation processes, to reach the purpose that electrochemical corrosion can be prevented during the normal use of component. Therefore, because the needs of this process aspect of component, in order to prevent collision of the component in transportation, friction and cause aluminium alloy The surface damage of frame is, it is necessary to which a number of pack is got up.
The manner of packing of current photovoltaic industry production component relies primarily on packed in cases, and implementation is more using artificial in the industry Piece installing, operating efficiency is low, and labor intensity is big, and labour cost is higher;Also part company uses fully-automatic packaging machine, but Corollary equipment is expensive, and maintenance cost is higher.
Therefore, in view of problem above, it is necessary to propose a kind of new boxing apparatus, realize the semi-automation of vanning, drop Low working strength;Device structure is simple, price is relatively low, and making for human resources is reduced on the basis of boxing efficiency is effectively improved With substantially reducing cost of labor.
The content of the invention
In view of this, the invention provides a kind of boxing apparatus and packing method for photovoltaic solar component, pass through Packing pallet is improved and sets up switching mechanism, realizes the semi-automation of vanning, reduces working strength;Device structure letter List, price are relatively low, and the use of human resources is reduced on the basis of boxing efficiency is effectively improved, substantially reduces cost of labor.
A kind of boxing apparatus for photovoltaic solar component proposed according to the purpose of the present invention, boxing apparatus include:
Pack pallet, component be placed horizontally at successively packing pallet on, it is described packing pallet on be at least partly higher than or Less than plane on packing pallet, the upper interplanar of component bottom plane and packing pallet, which is formed, is available for the space that strap passes through;
Recrater, the recrater includes switching mechanism with driving the drive mechanism of the switching mechanism upset, described to turn over Rotation mechanism is L-type platy structure, and the bending part of L-type platy structure is provided with rotating shaft, after packing into support component with packing pallet Integral level is positioned in switching mechanism, and the drive mechanism can drive switching mechanism to turn over and turn 90 degrees so that is erected into support component Cased after to placement.
Preferably, the switching mechanism is included respectively with described into the parallel-plate for holding in the palm member parallel, and with described into support The vertical vertical panel of component, parallel-plate are combined to form L-type switching mechanism with vertical panel, and pallet, L-type are provided with the vertical panel The backing plate of position on vertical panel where adjusting pallet is provided with the inside of switching mechanism bending part.
Preferably, the fluted or raised space for being available for strap to pass through with formation is molded on packing pallet.
Preferably, the boxing apparatus is combined with easing gear, and the vertical panel bottom surface forms to be inserted for easing gear Reserved notch, after turning over and turn 90 degrees into support component, vertical panel be arranged in parallel and docked with easing gear.
Preferably, the boxing apparatus side is additionally provided with unloading lifting platform, the vertical panel with the lifting platform Sliding equipment is provided with, is turned over into support component after turning 90 degrees, vertical panel be arranged in parallel and docked with lifting platform, into support component slippage Cased on to lifting platform.
Preferably, the sliding equipment is equally distributed pulley.
Preferably, the drive mechanism is cylinder or servomotor.
A kind of packing method of photovoltaic solar component, using boxing apparatus, is comprised the following steps that:
S1:To packing on pallet, strap is packed into grading machine allocation component through headspace to component Hold in the palm component;
S2:Switching mechanism includes vertical panel and parallel-plate, the placement tray on vertical panel, after will be into support component and its bottom Packing pallet integral level be positioned on level board;
S3:Drive mechanism drives switching mechanism integrally to overturn, and L-type structure is rotated by 90 ° with its rotating shaft, is slipped into support component On pallet on vertical panel, now, vertical panel is horizontal positioned, and level board is disposed vertically;
S4:Packing pallet is removed, is manually placed into last part component, while to carrying out horizontal packing into support component;
S5:Finally it is packed into support component on cover upper paper box after unload.
Preferably, when vertical panel bottom surface forms reserved notch, finally it is packed into support component on cover upper paper box, By dumper insertion, preformed groove is intraoral that casing is unloaded;When setting pulley on vertical panel, handling facilities side is additionally provided with Unloading lifting platform, pulley is provided with lifting platform, and packed component slippage to lifting platform upper rear set upper paper box is unloaded.
Preferably, also cushion block need to be set in switching mechanism bending part before vanning, and according to vanning size of components spacer Tile height, the pallet is arranged on cushion block, and partition is also placed with pallet.
Compared with prior art, the boxing apparatus and packing method disclosed by the invention for photovoltaic solar component is excellent Putting is:
By being improved to packing pallet so that formed between component bottom plane and packing pallet and be available for the sky that strap passes through Between, facilitate strap to pass through and packed.
By using switching mechanism drive thereon into support component integrally overturn after case, it is manually operated without personnel, drop Low workload, improve operating efficiency.
By setting lifting platform in boxing apparatus side and coordinating pulley conveying effectively to reduce workload into support component, carry High workload efficiency.
The boxing apparatus of the present invention is Semi-automatic device, and excessive variation need not be done on the basis of existing producing line, with showing Some automatically casin equipment is compared, using device structure is simple, price is relatively low.The basis of boxing efficiency can improved simultaneously The upper use for reducing human resources, greatly reduces cost of labor.In addition, the equipment operation is convenient, safeguards that simple, safety can Lean on, learning cost is low, customizable degree is high.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing There is the required accompanying drawing used in technology description to be briefly described, it should be apparent that, drawings in the following description are only this Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is the structural representation of packing pallet.
Fig. 2 is component packing schematic diagram.
Fig. 3 is the structural representation of boxing apparatus embodiment 1.
Fig. 4-9 is the vanning flow chart of embodiment 1.
Figure 10 is the structural representation of boxing apparatus embodiment 2.
Figure 11-16 is the vanning flow chart of embodiment 2.
The title of digital or alphabetical representative corresponding component in figure
10th, pack pallet 11, groove 20, switching mechanism 21, level board 22, vertical panel 23, cushion block 24, Pallet 25, partition 26, reserved notch 27, rotating shaft 30, lifting platform 31, pulley 40, into support component 41, beat Band 42, carton
Embodiment
The manner of packing of current photovoltaic industry production component relies primarily on packed in cases, and implementation is more using artificial in the industry Piece installing, operating efficiency is low, and labor intensity is big, and labour cost is higher;Also part company uses fully-automatic packaging machine, but Corollary equipment is expensive, and maintenance cost is higher.
The present invention is directed to deficiency of the prior art, there is provided a kind of boxing apparatus and dress for photovoltaic solar component Case method, by being improved to packing pallet and setting up switching mechanism, the semi-automation of vanning is realized, reduces working strength; Device structure is simple, price is relatively low, and the use of human resources is reduced on the basis of boxing efficiency is effectively improved, substantially reduces people Work cost.
Technical scheme will be clearly and completely described by embodiment below.Obviously, retouched The embodiment stated is only part of the embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, sheet The every other embodiment that field those of ordinary skill is obtained under the premise of creative work is not made, belongs to the present invention The scope of protection.
Embodiment 1
Please also refer to Fig. 1 to Fig. 9, a kind of boxing apparatus for photovoltaic solar component, boxing apparatus includes:
Packing pallet 10, component are placed horizontally on packing pallet 10 successively, are at least partly higher than on pallet 10 of packing Or it is available for the space that strap passes through less than plane on packing pallet, the upper interplanar formation of component bottom plane and packing pallet. After grading machine allocation component, support component is packed into through plastic-steel belt to component by the space.
The fluted 11 or raised spaces for being available for strap to pass through to be formed are molded on packing pallet 10.It is excellent in the present embodiment Choosing sets two grooves, symmetrical fixation kit.The quantity of its further groove can be also one or more, not be limited specifically.
Recrater, recrater include switching mechanism 20 with driving the drive mechanism (not shown) of switching mechanism upset, upset Mechanism is L-type platy structure, and the bending part of L-type platy structure is provided with rotating shaft 27, after packing into support component with packing pallet Integral level is positioned in switching mechanism, and drive mechanism can drive switching mechanism to turn over and turn 90 degrees so that is vertically put into support component Postpone vanning.Wherein, drive mechanism can be cylinder or servomotor.
Switching mechanism includes parallel-plate 21 parallel with into component 40 is held in the palm respectively, and the vertical panel vertical with into component is held in the palm 22, parallel-plate combines to form L-type switching mechanism with vertical panel, is provided with pallet 24 on vertical panel, in L-type switching mechanism bending part Side is provided with the backing plate 25 of position on vertical panel where adjusting pallet.Vanning when, one step ahead according to vanning assembly type Material size spacer tile height, after conventional wood composite pallet is placed on cushion block.In the present embodiment, packing pallet 10 is preferably two, Pallet 24 is preferably one, and particular number is set as needed, is not limited herein.
Generally partition 25 can be also set on pallet 24, contacted after being overturn into support component with partition.
Boxing apparatus is combined with easing gear, and the bottom surface of vertical panel 22 forms the reserved notch 26 for easing gear insertion, Turned over into support component after turning 90 degrees, vertical panel be arranged in parallel and docked with easing gear.Easing gear in the present embodiment is hand steered Electric pallet truck, after the completion of vanning, unloaded in the reserved slotted eye of forklift insertion.
The Carton step of above-mentioned boxing apparatus is as follows:
S1:To packing on pallet, strap is packed into grading machine allocation component through headspace to component Hold in the palm component;
S2:The placement tray on vertical panel, also cushion block need to be set in switching mechanism bending part before vanning, and according to vanning Size of components spacer tile height, pallet is arranged on cushion block, and partition is also placed with pallet;After will into support component and its The packing pallet integral level of bottom is positioned on level board;
S3:Drive mechanism drives switching mechanism integrally to overturn, and L-type structure is rotated by 90 ° with its rotating shaft, is slipped into support component On pallet on vertical panel, now, vertical panel is horizontal positioned, and level board is disposed vertically;
S4:Remove packing pallet;
S5:Last part component is manually placed into, the glass one side of component is inwards placed, while horizontal to being carried out into support component To packing;
S6:Finally it is packed into support component on cover upper paper box after unload.
Vertical panel bottom surface forms reserved notch in the present embodiment, finally it is packed into support component on cover upper paper box, By dumper insertion, preformed groove is intraoral that casing is unloaded.
Embodiment 2
Figure 10 is referred to Figure 16, as illustrated, remaining is same as Example 1, difference is, boxing apparatus side Unloading lifting platform 30 is additionally provided with, vertical panel is turned over after turning 90 degrees into support component, hung down with being provided with sliding equipment on lifting platform Straight panel be arranged in parallel and docked with lifting platform, is cased into holding in the palm on component slippage to lifting platform.Sliding equipment is equally distributed cunning Wheel 31.Pulley in the present embodiment is ranked pulley for three, and particular number and arrangement are not limited.
The lifting platform is ET electric lifting platforms, more cost-effective using the platform.
Last in packing and binding, packed component slippage to lifting platform upper rear set upper paper box is unloaded.
The invention discloses a kind of boxing apparatus and packing method for photovoltaic solar component, by pallet of packing It is improved so that formed between component bottom plane and packing pallet and be available for the space that strap passes through, facilitate strap through progress Packaging.
By using switching mechanism drive thereon into support component integrally overturn after case, it is manually operated without personnel, drop Low workload, improve operating efficiency.
By setting lifting platform in boxing apparatus side and coordinating pulley conveying effectively to reduce workload into support component and improve Operating efficiency.
The boxing apparatus of the present invention is Semi-automatic device, and excessive variation need not be done on the basis of existing producing line, with showing Some automatically casin equipment is compared, using device structure is simple, price is relatively low.The basis of boxing efficiency can improved simultaneously The upper use for reducing human resources, greatly reduces cost of labor.In addition, the equipment operation is convenient, safeguards that simple, safety can Lean on, learning cost is low, customizable degree is high.
The foregoing description of the disclosed embodiments, professional and technical personnel in the field are enable to realize or using the present invention. A variety of modifications to these embodiments will be apparent for those skilled in the art, as defined herein General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, it is of the invention The embodiments shown herein is not intended to be limited to, and is to fit to and principles disclosed herein and features of novelty phase one The most wide scope caused.

Claims (8)

1. a kind of boxing apparatus for photovoltaic solar component, it is characterised in that boxing apparatus includes:
Packing pallet, component are placed horizontally on packing pallet successively, are at least partly higher or lower than on the packing pallet The upper interplanar of plane on packing pallet, component bottom plane and packing pallet, which is formed, is available for the space that strap passes through;
Recrater, the recrater include switching mechanism with driving the drive mechanism of the switching mechanism upset, the tipper Structure is L-type platy structure, and the bending part of L-type platy structure is provided with rotating shaft, overall into support component and packing pallet after packing It is placed horizontally in switching mechanism, the drive mechanism can drive switching mechanism to turn over and turn 90 degrees so that vertically put into support component Postpone vanning;
The switching mechanism is included respectively with described into the parallel-plate for holding in the palm member parallel, and is hung down with described into support component is vertical Straight panel, parallel-plate are combined to form L-type switching mechanism with vertical panel, and pallet, L-type switching mechanism bending are provided with the vertical panel The backing plate of position on vertical panel where adjusting pallet is provided with the inside of portion;It is molded on the packing pallet fluted or raised To form the space for being available for strap to pass through.
2. it is used for the boxing apparatus of photovoltaic solar component as claimed in claim 1, it is characterised in that the boxing apparatus is matched somebody with somebody Conjunction has easing gear, and the vertical panel bottom surface forms the reserved notch for easing gear insertion, is turned over into support component after turning 90 degrees, Vertical panel be arranged in parallel and docked with easing gear.
3. it is used for the boxing apparatus of photovoltaic solar component as claimed in claim 1, it is characterised in that the boxing apparatus one Side is additionally provided with unloading lifting platform, and the vertical panel on the lifting platform with being provided with sliding equipment, into support component upset After 90 degree, vertical panel be arranged in parallel and docked with lifting platform, is cased into holding in the palm on component slippage to lifting platform.
4. it is used for the boxing apparatus of photovoltaic solar component as claimed in claim 3, it is characterised in that the sliding equipment is Equally distributed pulley.
5. it is used for the boxing apparatus of photovoltaic solar component as claimed in claim 1, it is characterised in that the drive mechanism is Cylinder or servomotor.
6. a kind of packing method of photovoltaic solar component, it is characterised in that using the vanning described in claim any one of 1-5 Equipment, comprise the following steps that:
S1:For grading machine allocation component to packing on pallet, strap is packed into support group to component through headspace Part;
S2:Switching mechanism includes vertical panel and parallel-plate, the placement tray on vertical panel, after by beating into support component and its bottom Bag pallet integral level is positioned on level board;
S3:Drive mechanism drives switching mechanism integrally to overturn, and L-type structure is rotated by 90 ° on the basis of its rotating shaft, is slided into support component Enter on the pallet on vertical panel, now, vertical panel is horizontal positioned, and level board is disposed vertically;
S4:Packing pallet is removed, is manually placed into last part component, while to carrying out horizontal packing into support component;
S5:Finally it is packed into support component on cover upper paper box after unload.
7. the packing method of photovoltaic solar component as claimed in claim 6, it is characterised in that when vertical panel bottom surface forms During reserved notch, finally packed into covering upper paper box on support component, by dumper insertion, preformed groove is intraoral unloads casing Goods;When setting pulley on vertical panel, handling facilities side is additionally provided with unloading lifting platform, and pulley is provided with lifting platform, Packed component slippage to lifting platform upper rear set upper paper box is unloaded.
8. the packing method of photovoltaic solar component as claimed in claim 6, it is characterised in that need to also overturn before vanning Mechanism bending part sets cushion block, and according to vanning size of components spacer tile height, the pallet is arranged on cushion block, and pallet On be also placed with partition.
CN201610143239.3A 2016-03-14 2016-03-14 A kind of boxing apparatus and packing method for photovoltaic solar component Active CN105599992B (en)

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CN201610143239.3A CN105599992B (en) 2016-03-14 2016-03-14 A kind of boxing apparatus and packing method for photovoltaic solar component

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CN105599992B true CN105599992B (en) 2018-03-13

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CN105836237B (en) * 2016-05-31 2018-02-23 苏州英达瑞机器人科技有限公司 The automatic stepping loading packing system of solar cell module
CN106143985B (en) * 2016-08-31 2019-07-16 浙江隆基乐叶光伏科技有限公司 A kind of photovoltaic module is packaged dedicated turnover pallet and is packaged packaging system and method
CN106516244B (en) * 2016-12-28 2019-07-26 江苏思源赫兹互感器有限公司 A kind of packing apparatus and method of capacitor product component element
CN107244451B (en) * 2017-06-21 2019-03-01 中节能太阳能科技(镇江)有限公司 A kind of component vertical turnover device automatically
CN112793925A (en) * 2020-12-31 2021-05-14 锋尚绿品零碳物联技术(青岛)有限公司 Vertical packaging structure and packaging method for solar photovoltaic module
CN113002836B (en) * 2021-02-25 2022-09-13 合肥晶澳太阳能科技有限公司 Supporting tool, assembly packaging system and method
CN113247339A (en) * 2021-06-02 2021-08-13 安徽信息工程学院 Material packaging device and material packaging method

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GB739373A (en) * 1951-04-28 1955-10-26 R W Barraclough Ltd Improvements in or relating to machines for packing articles into containers
US4060957A (en) * 1976-04-03 1977-12-06 Firma E. Mollers Method and apparatus for forming palletless packages
CN2934142Y (en) * 2006-08-04 2007-08-15 郑州铝业股份有限公司 Ninety degree simple turning device
CN102133996A (en) * 2011-01-25 2011-07-27 常州宝菱重工机械有限公司 Steel coil tilter
CN203229074U (en) * 2013-05-06 2013-10-09 润峰电力有限公司 Novel photovoltaic module packaging device
CN205574362U (en) * 2016-03-14 2016-09-14 中利腾晖光伏科技有限公司 A packing equipment for photovoltaic solar energy component

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB739373A (en) * 1951-04-28 1955-10-26 R W Barraclough Ltd Improvements in or relating to machines for packing articles into containers
US4060957A (en) * 1976-04-03 1977-12-06 Firma E. Mollers Method and apparatus for forming palletless packages
CN2934142Y (en) * 2006-08-04 2007-08-15 郑州铝业股份有限公司 Ninety degree simple turning device
CN102133996A (en) * 2011-01-25 2011-07-27 常州宝菱重工机械有限公司 Steel coil tilter
CN203229074U (en) * 2013-05-06 2013-10-09 润峰电力有限公司 Novel photovoltaic module packaging device
CN205574362U (en) * 2016-03-14 2016-09-14 中利腾晖光伏科技有限公司 A packing equipment for photovoltaic solar energy component

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