CN105598267A - Stator coil shaping and cutting method and stator coil shaping and cutting all-in-one machine - Google Patents
Stator coil shaping and cutting method and stator coil shaping and cutting all-in-one machine Download PDFInfo
- Publication number
- CN105598267A CN105598267A CN201510994731.7A CN201510994731A CN105598267A CN 105598267 A CN105598267 A CN 105598267A CN 201510994731 A CN201510994731 A CN 201510994731A CN 105598267 A CN105598267 A CN 105598267A
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- CN
- China
- Prior art keywords
- stator coil
- cambered surface
- moulding
- link
- pressing equipment
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
- B21D37/12—Particular guiding equipment, e.g. pliers; Special arrangements for interconnection or cooperation of dies
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a stator coil shaping and cutting method and a stator coil shaping and cutting all-in-one machine. A bottom plate is arranged on a workbench in the middle of a machine frame of the all-in-one machine. A lower forming die is arranged on the bottom plate. A coil integrated forming cambered surface is arranged in the middle of the lower forming die. Connecting end forming cambered surfaces are arranged at the two ends of the lower forming die and are higher than the coil integrated forming cambered surface. A locating block is arranged in the middle of the top of the coil integrated forming cambered surface. An upper forming die is arranged above the lower forming die and fixed to a puncher pin of punching equipment. A guide mechanism is arranged between the upper forming die or the puncher pin and the machine frame. The upper forming die is provided with connecting end forming cambered surfaces and a coil integrated forming cambered surface matched with those of the lower forming die. Cutters are arranged at the two ends of the upper forming die. The all-in-one machine integrates stator coil integrated shaping, connecting end shaping and connecting end cutting, multiple procedures can be completed by means of one-time punching, and therefore working efficiency and product consistency are improved.
Description
Technical field:
The present invention relates to a kind of assembling production equipment of motor, particularly relate to a kind of stator coil reshaping cutting-off method and all-in-one thereof.
Background technology:
Traditional stator coil molding method is: after operator puts into mould workpiece, Push switch is started working pressing equipment, after reaching the time setting in advance, pressing equipment automatically stops, complete punch forming, then operator takes out workpiece, complete whole molding procedure, but existing pressing equipment is all by the global formation of stator coil, and not by the link shaping of stator coil, the link of stator coil adopts copper bar, in the time connecting, need to be made into arc, and the link of stator coil still adopts artificial shaping and cut-out, efficiency uniformity low and product is poor.
Summary of the invention:
Technical problem to be solved by this invention is: overcome the deficiencies in the prior art, provide a kind of reasonable in design, multiple functional, increase work efficiency and reduce stator coil reshaping cutting-off method and the all-in-one thereof of labour intensity.
Technical scheme of the present invention is:
A kind of stator coil reshaping cutting-off method, comprises the following steps:
A, above frame, be provided with fixed mount, on fixed mount, be provided with pressing equipment, on the drift of pressing equipment, be provided with shaping upper, between shaping upper or drift and frame, be provided with guiding mechanism, on the workbench of central rack, be provided with base plate, on base plate, be provided with moulding counterdie;
B, be provided with coil global formation cambered surface at the middle part of moulding counterdie, the two ends of described moulding counterdie are provided with link moulding cambered surface, described link moulding cambered surface is higher than described coil global formation cambered surface, crown center in described coil global formation cambered surface is provided with locating piece, described shaping upper is provided with the link moulding cambered surface and the coil global formation cambered surface that match with described moulding counterdie, and the two ends of described shaping upper are provided with cutoff tool;
C, stator coil is placed on moulding counterdie, locating piece is arranged in the centre bore of stator coil, the link of stator coil is positioned in the link moulding cambered surface of moulding counterdie, manipulation pressing equipment, shaping upper is fallen, the entirety of stator coil is pressed into arc, and the link of stator coil is pressed into arc, the outer end of the link of stator coil is cut off simultaneously
D, suppressed, the drift of pressing equipment returns, and manually the stator coil after shaping is taken out, and completes a working cycles.
A kind of stator coil reshaping cuts off all-in-one, containing organic frame, described frame top is provided with fixed mount, on described fixed mount, be provided with pressing equipment, on the workbench of described central rack, be provided with base plate, on described base plate, be provided with moulding counterdie, the middle part of described moulding counterdie is provided with coil global formation cambered surface, the two ends of described moulding counterdie are provided with link moulding cambered surface, described link moulding cambered surface is higher than described coil global formation cambered surface, the crown center of described coil global formation cambered surface is provided with locating piece, the top of described moulding counterdie is provided with shaping upper, described shaping upper is fixed on the drift of described pressing equipment, between described shaping upper or drift and described frame, be provided with guiding mechanism, described shaping upper is provided with the link moulding cambered surface and the coil global formation cambered surface that match with described moulding counterdie, and, the two ends of described shaping upper are provided with cutoff tool.
Described base plate is placed on described workbench, and the two ends of described base plate are connected with described workbench is movable by pressing plate and bolt, and described moulding counterdie is connected with described movable base plate by bolt.
Described guiding mechanism comprises column and gripper shoe, described column is two and spaced and parallel setting, the shaft hole sleeve at described gripper shoe two ends is contained on described column, the two is slidably matched, described shaping upper is arranged on the lower end of described gripper shoe, and the upper end of described gripper shoe is connected with the drift of described pressing equipment.
In the link moulding cambered surface of described moulding counterdie, be provided with draw-in groove, described draw-in groove limits the position of the link of described stator coil. In described frame, be provided with position sensor, monitor the lifting position of described pressing equipment, described pressing equipment adopts pneumatic cylinder, hydraulic cylinder or crank block.
The invention has the beneficial effects as follows:
1, the present invention integrates the shaping of stator coil entirety, link shaping and link and cuts off, and a punching press can complete multiple working procedure, has improved the uniformity of operating efficiency and product.
2, the two ends of moulding counterdie of the present invention are respectively arranged with link moulding and cut off cambered surface, can carry out moulding and the cut-out of the link of stator coil head end and tail end, and efficiency is higher.
3, between moulding counterdie of the present invention and base plate and between base plate and frame, all adopt movable connection, be convenient to dismounting, be adapted to the frock quick-replaceable of different model stator coil.
4, between shaping upper of the present invention and frame, be provided with guiding mechanism, ensure the accuracy of punching press, in addition, pressing equipment both can adopt pneumatic cylinder, also can adopt hydraulic cylinder, can also adopt crank block, gathered materials on the spot, and reduced costs.
5, the present invention is reasonable in design, multiple functional, operating efficiency is high and reduce labour intensity, and in the immovable situation of quality, efficiency can improve 1 times, is easy to promotion and implementation, has good economic benefit.
Brief description of the drawings:
Fig. 1 is the structural representation that stator coil reshaping cuts off all-in-one;
Fig. 2 is the side view of moulding counterdie in Fig. 1.
Detailed description of the invention:
Embodiment: referring to Fig. 1 and Fig. 2, in figure, 1-frame, 2-pressing plate, 3-base plate, 4-moulding counterdie, 5-locating piece, 6-gripper shoe, 7-column, 8-fixed mount, 9-pressing equipment, 10-shaping upper, 11-link moulding cambered surface, 12-cutoff tool.
Stator coil reshaping cuts off all-in-one containing organic frame 1, frame 1 top is provided with fixed mount 8, on fixed mount 8, be provided with pressing equipment 9, wherein: on the workbench at frame 1 middle part, be provided with base plate 3, on base plate 3, be provided with moulding counterdie 4, the middle part of moulding counterdie 4 is provided with coil global formation cambered surface, the two ends of moulding counterdie 4 are provided with link moulding cambered surface 11, link moulding cambered surface 11 is higher than coil global formation cambered surface, the crown center of coil global formation cambered surface is provided with locating piece 5, the top of moulding counterdie 4 is provided with shaping upper 10, shaping upper 10 is fixed on the drift of pressing equipment 9, between shaping upper 10 or drift and frame 1, be provided with guiding mechanism, shaping upper 10 is provided with the link moulding cambered surface and the coil global formation cambered surface 11 that match with moulding counterdie 4, and, the two ends of shaping upper 10 are provided with cutoff tool 12.
3 base plates are placed on workbench, and the two ends of base plate 3 are connected with workbench is movable by pressing plate 2 and bolt, and moulding counterdie 4 is connected (not shown in FIG.) by bolt with base plate 1 is movable.
Guiding mechanism comprises column 7 and gripper shoe 6, column 7 is two and spaced and parallel setting, and the shaft hole sleeve at gripper shoe 6 two ends is contained on column 7, and the two is slidably matched, shaping upper 10 is arranged on the lower end of gripper shoe 6, and the upper end of gripper shoe 6 is connected with the drift of pressing equipment 9.
In the link moulding cambered surface of moulding counterdie 4, be provided with draw-in groove (not shown in FIG.), draw-in groove limits the position of the link of stator coil. In frame 1, be provided with position sensor, the lifting position of monitoring pressing equipment 9, plays safety protection function, and pressing equipment 9 adopts pneumatic cylinder, hydraulic cylinder or crank block, chooses as required.
When work, stator coil is placed on moulding counterdie 4, locating piece 5 is arranged in the centre bore of stator coil, the link of stator coil is positioned in the link moulding cambered surface 11 of moulding counterdie 4, manipulation pressing equipment 9, shaping upper 10 is fallen, carry out shaping, the entirety of stator coil is pressed into arc, and the link of stator coil is pressed into arc, the outer end of the link of stator coil is cut off simultaneously, reach size unified, compacting completes, and pressing equipment 9 returns, manually the stator coil after shaping is taken out, completed a working cycles.
The above, it is only preferred embodiment of the present invention, not the present invention is done to any pro forma restriction, any simple modification, equivalent variations and modification that every foundation technical spirit of the present invention is done above embodiment, all still belong in the scope of technical solution of the present invention.
Claims (10)
1. a stator coil reshaping cutting-off method, comprises the following steps:
A, above frame, be provided with fixed mount, on fixed mount, be provided with pressing equipment, on the drift of pressing equipment, be provided with shaping upper, between shaping upper or drift and frame, be provided with guiding mechanism, on the workbench of central rack, be provided with base plate, on base plate, be provided with moulding counterdie;
B, be provided with coil global formation cambered surface at the middle part of moulding counterdie, the two ends of described moulding counterdie are provided with link moulding cambered surface, described link moulding cambered surface is higher than described coil global formation cambered surface, crown center in described coil global formation cambered surface is provided with locating piece, described shaping upper is provided with the link moulding cambered surface and the coil global formation cambered surface that match with described moulding counterdie, and the two ends of described shaping upper are provided with cutoff tool;
C, stator coil is placed on moulding counterdie, locating piece is arranged in the centre bore of stator coil, the link of stator coil is positioned in the link moulding cambered surface of moulding counterdie, manipulation pressing equipment, shaping upper is fallen, the entirety of stator coil is pressed into arc, and the link of stator coil is pressed into arc, the outer end of the link of stator coil is cut off simultaneously
D, suppressed, the drift of pressing equipment returns, and manually the stator coil after shaping is taken out, and completes a working cycles.
2. stator coil reshaping cutting-off method according to claim 1, it is characterized in that: base plate is placed on described workbench, and the two ends of described base plate are connected with described workbench is movable by pressing plate and bolt, described moulding counterdie is connected with described movable base plate by bolt.
3. stator coil reshaping cutting-off method according to claim 1, it is characterized in that: described guiding mechanism comprises column and gripper shoe, described column is two and spaced and parallel setting, the shaft hole sleeve at described gripper shoe two ends is contained on described column, the two is slidably matched, described shaping upper is arranged on the lower end of described gripper shoe, and the upper end of described gripper shoe is connected with the drift of described pressing equipment.
4. stator coil reshaping cutting-off method according to claim 1, is characterized in that: in the link moulding cambered surface of described moulding counterdie, be provided with draw-in groove, described draw-in groove limits the position of the link of described stator coil.
5. stator coil reshaping cutting-off method according to claim 1, is characterized in that: in described frame, be provided with position sensor, monitor the lifting position of described pressing equipment, described pressing equipment adopts pneumatic cylinder, hydraulic cylinder or crank block.
6. a stator coil reshaping cuts off all-in-one, containing organic frame, described frame top is provided with fixed mount, on described fixed mount, be provided with pressing equipment, it is characterized in that: on the workbench of described central rack, be provided with base plate, on described base plate, be provided with moulding counterdie, the middle part of described moulding counterdie is provided with coil global formation cambered surface, the two ends of described moulding counterdie are provided with link moulding cambered surface, described link moulding cambered surface is higher than described coil global formation cambered surface, the crown center of described coil global formation cambered surface is provided with locating piece, the top of described moulding counterdie is provided with shaping upper, described shaping upper is fixed on the drift of described pressing equipment, between described shaping upper or drift and described frame, be provided with guiding mechanism, described shaping upper is provided with the link moulding cambered surface and the coil global formation cambered surface that match with described moulding counterdie, and, the two ends of described shaping upper are provided with cutoff tool.
7. stator coil reshaping according to claim 6 cuts off all-in-one, it is characterized in that: described base plate is placed on described workbench, the two ends of described base plate are connected with described workbench is movable by pressing plate and bolt, and described moulding counterdie is connected with described movable base plate by bolt.
8. stator coil reshaping according to claim 6 cuts off all-in-one, it is characterized in that: described guiding mechanism comprises column and gripper shoe, described column is two and spaced and parallel setting, the shaft hole sleeve at described gripper shoe two ends is contained on described column, the two is slidably matched, described shaping upper is arranged on the lower end of described gripper shoe, and the upper end of described gripper shoe is connected with the drift of described pressing equipment.
9. stator coil reshaping according to claim 6 cuts off all-in-one, it is characterized in that: in the link moulding cambered surface of described moulding counterdie, be provided with draw-in groove, described draw-in groove limits the position of the link of described stator coil.
10. stator coil reshaping according to claim 6 cuts off all-in-one, it is characterized in that: in described frame, be provided with position sensor, monitor the lifting position of described pressing equipment, described pressing equipment adopts pneumatic cylinder, hydraulic cylinder or crank block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510994731.7A CN105598267B (en) | 2015-12-28 | 2015-12-28 | Stator coil shaping and cutting method and stator coil shaping and cutting all-in-one machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510994731.7A CN105598267B (en) | 2015-12-28 | 2015-12-28 | Stator coil shaping and cutting method and stator coil shaping and cutting all-in-one machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105598267A true CN105598267A (en) | 2016-05-25 |
| CN105598267B CN105598267B (en) | 2017-05-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510994731.7A Active CN105598267B (en) | 2015-12-28 | 2015-12-28 | Stator coil shaping and cutting method and stator coil shaping and cutting all-in-one machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105598267B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108615605A (en) * | 2018-04-20 | 2018-10-02 | 新乡辉簧弹簧有限公司 | Multistation coil presses arc equipment |
| CN111082616A (en) * | 2019-12-25 | 2020-04-28 | 上海上电机电设备工程有限公司 | Large-scale motor stator coil bending equipment |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010120032A (en) * | 2008-11-18 | 2010-06-03 | Sung Woo Hitech Co Ltd | Press forming method |
| CN204190567U (en) * | 2014-09-28 | 2015-03-04 | 常州新骏电机有限公司 | Motor stator coil shaping device |
| CN204449029U (en) * | 2015-02-06 | 2015-07-08 | 安徽盛运环保工程有限公司 | Guide plate bending tool |
| CN204858895U (en) * | 2015-07-30 | 2015-12-09 | 瑞安市海日电机有限公司 | Automatic shaping device of stator winding coil height thickness |
| CN205200299U (en) * | 2015-12-28 | 2016-05-04 | 新乡辉簧弹簧有限公司 | All -in -one is cut off in stator coil plastic |
-
2015
- 2015-12-28 CN CN201510994731.7A patent/CN105598267B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010120032A (en) * | 2008-11-18 | 2010-06-03 | Sung Woo Hitech Co Ltd | Press forming method |
| CN204190567U (en) * | 2014-09-28 | 2015-03-04 | 常州新骏电机有限公司 | Motor stator coil shaping device |
| CN204449029U (en) * | 2015-02-06 | 2015-07-08 | 安徽盛运环保工程有限公司 | Guide plate bending tool |
| CN204858895U (en) * | 2015-07-30 | 2015-12-09 | 瑞安市海日电机有限公司 | Automatic shaping device of stator winding coil height thickness |
| CN205200299U (en) * | 2015-12-28 | 2016-05-04 | 新乡辉簧弹簧有限公司 | All -in -one is cut off in stator coil plastic |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108615605A (en) * | 2018-04-20 | 2018-10-02 | 新乡辉簧弹簧有限公司 | Multistation coil presses arc equipment |
| CN108615605B (en) * | 2018-04-20 | 2023-05-09 | 新乡辉簧弹簧有限公司 | Multi-station coil arc pressing equipment |
| CN111082616A (en) * | 2019-12-25 | 2020-04-28 | 上海上电机电设备工程有限公司 | Large-scale motor stator coil bending equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105598267B (en) | 2017-05-10 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
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| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Stator coil shaping and cutting method and its integrated machine Effective date of registration: 20230615 Granted publication date: 20170510 Pledgee: Xinxiang branch of Bank of China Ltd. Pledgor: XINXIANG HUIHUANG SPRING Co.,Ltd. Registration number: Y2023980043854 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |