CN105589378B - A kind of Intelligent Production System of environment-friendly materials - Google Patents
A kind of Intelligent Production System of environment-friendly materials Download PDFInfo
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- CN105589378B CN105589378B CN201510715106.4A CN201510715106A CN105589378B CN 105589378 B CN105589378 B CN 105589378B CN 201510715106 A CN201510715106 A CN 201510715106A CN 105589378 B CN105589378 B CN 105589378B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 40
- 239000000463 material Substances 0.000 title claims abstract description 35
- 238000003756 stirring Methods 0.000 claims abstract description 101
- 238000002156 mixing Methods 0.000 claims abstract description 54
- 238000005303 weighing Methods 0.000 claims abstract description 26
- 230000007723 transport mechanism Effects 0.000 claims abstract description 21
- 239000000843 powder Substances 0.000 claims abstract description 18
- 238000000227 grinding Methods 0.000 claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 13
- 230000005540 biological transmission Effects 0.000 claims description 23
- 230000004044 response Effects 0.000 claims description 20
- 238000001035 drying Methods 0.000 claims description 18
- 239000002994 raw material Substances 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 12
- 238000004891 communication Methods 0.000 claims description 10
- 238000010438 heat treatment Methods 0.000 claims description 8
- 230000008569 process Effects 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 4
- 238000001816 cooling Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 238000012360 testing method Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000004260 weight control Methods 0.000 claims 1
- 238000005516 engineering process Methods 0.000 description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 5
- 230000007423 decrease Effects 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 229920003023 plastic Polymers 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 239000004677 Nylon Substances 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 239000007822 coupling agent Substances 0.000 description 3
- 229920001778 nylon Polymers 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010606 normalization Methods 0.000 description 1
- 230000000505 pernicious effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0428—Safety, monitoring
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/24—Pc safety
- G05B2219/24024—Safety, surveillance
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The present invention relates to a kind of Intelligent Production System of environment-friendly materials, including a central server, operator's mobile phone and several integral production apparatus, described integral production apparatus includes sorting mechanism, stir mixing mechanism, auger conveyer, liftable and shakeouts transport mechanism, microwave drier and rear class auger lapping device；Described stir mixing mechanism includes a supporting table, and the left end of the supporting table is provided with diatom powder grinding weighing apparatus；The right-hand member of the supporting table is provided with batch mixing meter；A cylindric stirring container is provided with below the supporting table；A lowering or hoisting gear is provided with above the cylindric stirring container, the lowering or hoisting gear is fixedly installed on the lower section of supporting table；The lift side of the lowering or hoisting gear is provided with the first stirring motor；The liftable is sequentially provided with microwave drier and rear class auger lapping device after shakeouing transport mechanism.Present system framework is simple, can be as the production servicing unit of environment-friendly materials, and can centralized Control.
Description
Technical field
The present invention relates to a kind of Intelligent Production System of environment-friendly materials.
Background technology
Environment-friendly materials have many kinds, wherein the plastics containing diatom powder have become the demand in market, due to diatom
Powder has the adsorption capacity of the pernicious gases such as methanol, and the plastics preparation technology product for containing diatom powder with this are the prospects in market, so
And when processing such printing consumables, it is necessary to measured to the diatom powder of addition, coupling agent and alcohol, the technique such as batch mixing,
Existing mode is all that the process in each stage is carried out into independent artificial treatment, and so not only efficiency is low, and production process without
Method management and control and the substantial amounts of manpower of waste；The serious glutinous wall that can also cause raw material wastes and dispensing does not reach requirement.With containing
Exemplified by the environmentally friendly raw material of diatom powder：Its technique includes：1st, to nylon in the range of temperature 90-130 degree vacuumizing and drying 11h-
13h；2nd, the nylon after drying is wrapped stand-by；3rd, diatomite is ground to particle diameter up to specification；4th, by alcohol and
Coupling agent is according to 97:3 weight ratio is mixed, and forms mixed liquor；5th, diatomite and the mixing of Particle size requirements will be met
Liquid is according to 100:7 to 100:11 weight proportion carries out high-temperature stirring mixing, and temperature control is between 100-160 degree, to go
Except alcohol.All be that single operation is carried out to each step for the existing technology of the technique, including weigh, batch mixing, heating with
And follow-up drying, screening are all by single equipment, by manual operation.So not only cause the waste of manpower, Er Qiexiao
Rate is low, and the loss of material is easily caused during material is turned.Similar to this problem of production generally existing of such environment-friendly materials.
Further, since plant and equipment is more, technological requirement is high, and the normalization of operation is very important, therefore, is required for the technology formulated
Member is operated, and existing factory building can have the phenomenon for taking over other's shift start.
The content of the invention
To overcome above mentioned problem, it is an object of the invention to provide a kind of Intelligent Production System of environment-friendly materials.
The present invention is realized using following scheme：A kind of Intelligent Production System of environment-friendly materials, it is characterised in that：In one
Centre server, operator's mobile phone and several integral production apparatus, described integral production apparatus include stir mixing
Mechanism, auger conveyer, liftable shakeout transport mechanism, microwave drier and rear class auger lapping device；Described
Stir mixing mechanism includes a supporting table, and a cylindric stirring container is provided with below the supporting table；The cylindric stirring
The upper surface of container is provided with an air exhauster；The left end of the supporting table is provided with diatom powder grinding weighing apparatus；The diatom powder
Grinding weighing apparatus include a horn-like charging aperture, are provided with auger mill below the horn-like charging aperture, the auger is ground
The outlet of grinder is extended in the cylindric stirring container；The right-hand member of the supporting table is provided with batch mixing meter；Described
Batch mixing meter includes a cube batch mixing platform, and horn-like batch mixing cavity, the loudspeaker are offered in the cube batch mixing platform
There is water storage cooling chamber in the side wall of shape batch mixing cavity；The discharge gate of the horn-like batch mixing cavity extends to described cylindric stir
Mix in container；The first weighing apparatus and the second weighing apparatus are provided with the cube batch mixing platform；First weighing apparatus and second
The discharging end of weighing apparatus is communicated to the horn-like batch mixing cavity；The second stirring electricity is provided with the horn-like mixing chamber body
Machine；A lowering or hoisting gear is provided with above the cylindric stirring container, the lowering or hoisting gear is fixedly installed on the lower section of supporting table；
The lift side of the lowering or hoisting gear is provided with the first stirring motor, and the output shaft end of first stirring motor is provided with one turn
Disk, stirring vane is hinged with the disk diameter direction；The screw rod of a drive screw is linked with first stirring motor
Motor, the screw rod pass through the nut being arranged on lifting ring, and the lifting ring is connected with one end of a pull bar；The drawing
The other end of bar is hinged in the retainer ring being arranged in the middle part of the stirring vane；The cylindric stirring container is provided with a row
Material mouth；The outer wall of the cylindric stirring container is provided with heating mantle；The discharge gate is connected to entering for an auger conveyer
Material mouth；The liftable shakeouts the discharge end that transport mechanism is arranged at the auger conveyer, for discharge discharge end
Raw material shakeouts transmission；The liftable is sequentially provided with microwave drier and rear class auger grinding dress after shakeouing transport mechanism
Put；The upper surface of the cube batch mixing platform is additionally provided with control circuit, and the control circuit includes MCU, and the MCU is connected with
Display screen, Quick Response Code acquisition module, alarm module and Zigbee communication modules, for controlling sorting mechanism, stir mixing machine
Structure, auger conveyer, liftable shakeout transport mechanism, microwave drier and rear class auger lapping device linkage work；
Several described integral production apparatus realize MANET through the Zigbee communication modules, and by operator's mobile phone with it is described
Central server communicates；User on operator's mobile phone in use, set each parameter value, then together with subscriber identity information first
The central server is sent to the id information of operator's mobile phone to be verified, after being verified, the central server meeting
Described parameter value is compiled into control instruction, and is converted into Quick Response Code and is sent to operator's mobile phone；User is by Quick Response Code to institute
After stating the collection of Quick Response Code acquisition module, described MCU then performs corresponding operation according to described control instruction.
In an embodiment of the present invention, the MCU is provided with control module, and the control module is ground in the diatom powder
When the weight of diatom powder reaches setting value in weighing apparatus, alarm is carried out, if starting after a scheduled time without departing from setting value
Diatom powder grinding weighing apparatus are ground discharge.
In an embodiment of the present invention, in the discharge, the control module controls the lowering or hoisting gear to be stirred first
Mix motor and drop to cylindric stirring container bottom, and control screw drive motor lifting lifting ring, allow stirring vane with it is described
Rotating disk forms an angle, and starts first stirring motor；After completion of stirring, the control module control lifting dress
Put and rise the first stirring motor, and control screw drive motor to decline lifting ring, make stirring vane concordant with the rotating disk, open
Dynamic first stirring motor, and coordinate lowering or hoisting gear to decline from the cylindric stirring container entrance is past.
In an embodiment of the present invention, the discharge end of the auger conveyer is flat discharge end, the liftable
Shakeouing transport mechanism includes transmission belt wheel, and pressure roller is provided with the transmission belt wheel；The pressure roller is in flat discharging
The rear at end, and be set up on a lift cylinder, for the raw material of discharge roll shakeouing.
In an embodiment of the present invention, the control module starts the strand in the cylindric stirring container discharge
Imperial conveyer, liftable shakeout transport mechanism, microwave drier and rear class auger lapping device；The microwave drying dress
Put including microwave drying casing, the transmission belt wheel passes through the microwave drying casing, and if the transmission belt wheel bottom be provided with
Dry material turning device, the material turning device include a roller bearing, a convex portion are provided with the roller bearing, are rolled to roller bearing
When, convex portion periodically up pushes up transmission belt wheel, to reach stirring effect；An air draft is provided with the microwave drying casing
Machine, the air outlet of the exhaust blower are connected to the air inlet of the heating mantle through a wind-guiding pipeline.
In an embodiment of the present invention, for the first described stirring motor in whipping process, the angle is predetermined every one
Time change is 30 degree, 45 degree and 60 degree successively once.
In an embodiment of the present invention, the Zigbee communication modules possess MANET function, are produced in other integral types
When device breaks down, the control module controls the display screen and alarm module to carry out failure stations and shown and acousto-optic report
It is alert.
In an embodiment of the present invention, user can input the weight of raw materials for production, after empirical tests, institute by operator's mobile phone
The central server stated can voluntarily match control instruction according to described weight, and generate Quick Response Code and be sent to the operator
Mobile phone.
In an embodiment of the present invention, described subscriber identity information includes the finger print information of user and the operator
Positional information where mobile phone；The integral production apparatus often runs a special time, all can be by the situation shape of self-operating
Into Quick Response Code, user is swept by operator's mobile phone take after, feed back to described central server.
In an embodiment of the present invention, the user is swept by operator's mobile phone take after it is current together with mobile phone ID and user
The finger print information of identification feeds back the described central server.
The system of the present invention includes the functions such as grinding, metering, batch mixing, microwave drying and rear class grinding, can not only improve
The production efficiency of environment-friendly materials, and cost of labor is greatly reduced, it is simple in construction, and MANET communication network is used, can
To realize linkage and the centralized Control between each equipment, moreover it is possible to further warden or guard, avoid the phenomenon hair taken over other's shift
It is raw, there is preferable practical value.
Brief description of the drawings
Fig. 1 is schematic structural view of the invention.
Fig. 2 is the schematic top plan view of one embodiment of the invention stirring vane dependency structure.
Fig. 3 is that servicing unit of the present invention controls hardware circuit principle block diagram.
Fig. 4 is present system configuration diagram.
Embodiment
Below in conjunction with the accompanying drawings and embodiment the present invention will be further described.
As shown in Figures 1 to 4, the present embodiment provides a kind of Intelligent Production System of environment-friendly materials, and it includes a center clothes
Business device 36, operator's mobile phone and several integral production apparatus, described integral production apparatus include stir mixing machine
Structure, auger conveyer, liftable shakeout transport mechanism, microwave drier and rear class auger lapping device；Described stirs
Mixing mixing mechanism includes a supporting table, and the left end of the supporting table is provided with diatom powder grinding weighing apparatus 2；Below the supporting table
It is provided with a cylindric stirring container；The upper surface of the cylindric stirring container is provided with an air exhauster 18；The diatom powder
Grinding weighing apparatus include a horn-like charging aperture 34, and auger mill 35, the strand are provided with below the horn-like charging aperture
The outlet of imperial mill is extended in the cylindric stirring container；The right-hand member of the supporting table is provided with batch mixing meter 3；Institute
The batch mixing meter stated includes a cube batch mixing platform 20, and horn-like batch mixing cavity 21 is offered in the cube batch mixing platform,
There is water storage cooling chamber 22 in the side wall of the horn-like batch mixing cavity；The discharge gate of the horn-like batch mixing cavity extends to institute
State in cylindric stirring container 4；The first weighing apparatus 23 and the second weighing apparatus 24 are provided with the cube batch mixing platform；Described
The discharging end of one weighing apparatus 23 and the second weighing apparatus 24 is communicated to the horn-like batch mixing cavity；In the horn-like mixing chamber body
It is provided with the second stirring motor 25；A cylindric stirring container 4 is provided with below the supporting table；The cylindric stirring container
Top is provided with a lowering or hoisting gear, and the lowering or hoisting gear is fixedly installed on the lower section of supporting table；The lift side of the lowering or hoisting gear
The first stirring motor 6 is provided with, the output shaft end of first stirring motor is provided with a rotating disk 7, the disk diameter side
It has been hinged up stirring vane 8；The screw drive motor 10 of a drive screw 9 is linked with first stirring motor, it is described
Screw rod passes through the nut 12 being arranged on lifting ring 11, and the lifting ring is connected with one end of a pull bar 13；The pull bar it is another
One end is hinged in the retainer ring 14 being arranged in the middle part of the stirring vane；The cylindric stirring container is provided with a discharge
Mouthful；The outer wall of the cylindric stirring container is provided with heating mantle 15；The discharge gate is connected to an auger conveyer 16
Charging aperture；The liftable shakeouts the discharge end that transport mechanism is arranged at the auger conveyer, for discharge end to be discharged
Raw material shakeout transmission；The liftable is sequentially provided with microwave drier 29 and the grinding of rear class auger after shakeouing transport mechanism
Device 30；The upper surface of the cube batch mixing platform is additionally provided with control circuit, and the control circuit includes MCU, and the MCU connects
Display screen, alarm module and Zigbee communication modules is connected to be used to control sorting mechanism, stir mixing mechanism, auger transmission dress
Put, liftable shakeouts transport mechanism, microwave drier and rear class auger lapping device linkage work.Here linkage work is
The integral production apparatus is all uniformly controlled by the control module set in MCU.Several described integral production apparatus
MANET is realized through the Zigbee communication modules, and is communicated by operator's mobile phone and the central server；User uses
When, each parameter value is set on operator's mobile phone first, is then sent out together with the id information of subscriber identity information and operator's mobile phone
Give the central server to be verified, after being verified, described parameter value can be compiled control by the central server
System instruction, and be converted into Quick Response Code and be sent to operator's mobile phone；After user gathers Quick Response Code to the Quick Response Code acquisition module,
Described MCU then performs corresponding operation according to described control instruction.
In an embodiment of the present invention, in the discharge, the control module controls the lowering or hoisting gear to be stirred first
Mix motor and drop to cylindric stirring container bottom, and control screw drive motor lifting lifting ring, allow stirring vane with it is described
Rotating disk forms an angle, and starts first stirring motor；After completion of stirring, the control module control lifting dress
Put and rise the first stirring motor, and control screw drive motor to decline lifting ring, make stirring vane concordant with the rotating disk, open
Dynamic first stirring motor, and coordinate lowering or hoisting gear to decline from the cylindric stirring container entrance is past.Rubber so on blade
Glue scraping blade is just bonded with tank skin, and with the rotation of motor, lowering or hoisting gear carries out down maneuver, then stirring vane just forms scraping blade
33, the raw material that will be attached on tank skin scrapes, and is discharged by discharge gate.It is easy to operate, solve existing mixing equipment and stick wall
Problem.It is noted that the first described stirring motor, in whipping process, the angle converts one every a scheduled time
It is secondary, it is 30 degree, 45 degree and 60 degree successively.So stirring vane can be adjusted according to the inventory in cylindric stirring container
Position, accomplish to stir.
In an embodiment of the present invention, the discharge end of the auger conveyer 16 is flat discharge end 26, it is described can
Transport mechanism is shakeout in lifting includes transmission belt wheel 27, and pressure roller 28 is provided with the transmission belt wheel, and the pressure roller is in described flat
The rear of flat-shaped discharge end, and be set up on a lift cylinder 31, for the raw material of discharge roll shakeouing.The pressure roller
Height can be adjusted as desired by the lift cylinder.
In an embodiment of the present invention, the control module starts the strand in the cylindric stirring container discharge
Imperial conveyer, liftable shakeout transport mechanism, microwave drier and rear class auger lapping device 30；The microwave drying
Device 29 includes microwave drying casing, and the transmission belt wheel 27 passes through the microwave drying casing, and the transmission belt wheel bottom is set
If being equipped with dry material turning device, the material turning device 32 includes a roller bearing, and a convex portion is provided with the roller bearing, to
When roller bearing rolls, convex portion periodically up pushes up transmission belt wheel, to reach stirring effect；Set on the microwave drying casing
There is an exhaust blower 19, the air outlet of the exhaust blower is connected to the air inlet of the heating mantle through a wind-guiding pipeline 17.So not
Waste heat can be only made full use of, avoids the waste of the energy.
In an embodiment of the present invention, the Zigbee communication modules possess MANET function, are sent out in other auxiliary devices
During raw failure, the control module controls the display screen and alarm module to carry out failure stations and shown and sound and light alarm.This
The mixing of raw material is shaped the multiple working procedure needed and realizes overall control by possessing the control circuit of middle control by invention, not only
Reduce the link of worker's participation, and automatic gauge in a device, avoid the mixed transfer of raw material, have preferably practical
Value.
In an embodiment of the present invention, user can input the weight of raw materials for production, after empirical tests, institute by operator's mobile phone
The central server stated can voluntarily match control instruction according to described weight, and generate Quick Response Code to described operator's hand
Machine.Positional information where finger print information and operator's mobile phone of the described subscriber identity information including user；It is described
Integral production apparatus is running a special time, all the situation of self-operating can be formed into Quick Response Code, user passes through operator
Mobile phone is swept take after, feed back to described central server, to realize that the tracking of the running status of equipment and user are registered, preferably,
The user is swept by operator's mobile phone take after the finger print information that is currently identified together with mobile phone ID and user to feed back this described
Central server.Of the invention solve the problems, such as that staff is on the scene well and register, avoid because staff not at the scene and
The error for causing raw material to prepare.
Specifically, in the use of the present invention, each parameter value is set on operator's mobile phone first, then together with user identity
The id information of information and operator's mobile phone is sent to the central server and verified, after being verified, the central service
Described parameter value can be compiled control instruction by device, and is converted into Quick Response Code and is sent to operator's mobile phone；User is by Quick Response Code
After being gathered to the Quick Response Code acquisition module, described MCU then performs corresponding operation, the operation according to described control instruction
Including：Diatomite after weighing is ground, is then placed in cylindric stirring container 4；Alcohol is put into the first weighing apparatus
Measured, coupling agent is put into the second weighing apparatus is measured, and after then reaching measurement criteria, they are discharged into cylindric stir
Mix in container 4, by heating mantle heats to 100 degree to 160 degree, it is possible to achieve the evaporation of alcohol in whipping process, stirring
After uniformly, the whipping process is divided into three phases, i.e., all stirs a scheduled time under every kind of angle state；The angle is 30 successively
Spend, 45 degree and 60 degree；Then, the drive nut of 9 motor of screw rod 10, lifting ring is pushed, then stirring vane 8 is flat
（It is parallel with rotating disk）, start first stirring motor, the material of discharge gate discharge is directly entered auger conveyer, then, opened
Dynamic two level drying machine structure and material turning device, the toggle frequency of described material turning device can be set, most laggard
Enter rear class screening plant to be screened.In the present embodiment, the discharge end of auger conveyer is flat discharge end 26, it is described can
Transport mechanism is shakeout in lifting includes transmission belt wheel 27, and pressure roller 28 is provided with the transmission belt wheel, and the pressure roller is in described flat
The rear of flat-shaped discharge end, for roll shakeouing the raw material of discharge.After shakeouing, follow-up microwave is sent into by transmission belt wheel
Drying device is dried, and is then further ground by rear class auger lapping device, to prevent drying from luming.The finally original
Material can be mixed with nylon or other dispensings, can turn into the plastic product with environment-friendly function by melting, reverse mould.By
In the processing technology of plastic product be existing process, and in background technology for example, just being stated here without tired.
The foregoing is only presently preferred embodiments of the present invention, all equivalent changes done according to scope of the present invention patent with
Modification, it should all belong to the covering scope of the present invention.
Claims (10)
- A kind of 1. Intelligent Production System of environment-friendly materials, it is characterised in that：If including a central server, operator's mobile phone and Dry integral production apparatus, described integral production apparatus include stir mixing mechanism, auger conveyer, liftable stand Flat transport mechanism, microwave drier and rear class auger lapping device；Described stir mixing mechanism includes a supporting table, institute State and be provided with a cylindric stirring container below supporting table；The upper surface of the cylindric stirring container is provided with an air exhauster； The left end of the supporting table is provided with diatom powder grinding weighing apparatus；The diatom powder grinding weighing apparatus include a horn-like charging Mouthful, it is provided with auger mill below the horn-like charging aperture, the outlet of the auger mill extends to described cylindric In stirring container；The right-hand member of the supporting table is provided with batch mixing meter；Described batch mixing meter includes a cube batch mixing Platform, horn-like batch mixing cavity is offered in the cube batch mixing platform, there is water storage in the side wall of the horn-like batch mixing cavity Cooling chamber；The discharge gate of the horn-like batch mixing cavity is extended in the cylindric stirring container；The cube batch mixing platform On be provided with the first weighing apparatus and the second weighing apparatus；The discharging end of first weighing apparatus and the second weighing apparatus is communicated to the loudspeaker Shape batch mixing cavity；The second stirring motor is provided with the horn-like mixing chamber body；Set above the cylindric stirring container A lowering or hoisting gear is equipped with, the lowering or hoisting gear is fixedly installed on the lower section of supporting table；The lift side of the lowering or hoisting gear is provided with First stirring motor, the output shaft end of first stirring motor are provided with a rotating disk, and the disk diameter side is hinged up There is stirring vane；The screw drive motor of a drive screw is linked with the first stirring stirring motor, the screw rod passes through The nut being arranged on lifting ring, the lifting ring are connected with one end of a pull bar；The other end of the pull bar is hinged to setting In retainer ring in the middle part of the stirring vane；The cylindric stirring container is provided with a discharge gate；The cylindric stirring The outer wall of container is provided with heating mantle；The discharge gate is connected to the charging aperture of an auger conveyer；The liftable shakeouts Transport mechanism is arranged at the discharge end of the auger conveyer, and the raw material for discharge end to be discharged shakeouts transmission；It is described can Lifting is sequentially provided with microwave drier and rear class auger lapping device after shakeouing transport mechanism；The cube batch mixing platform Upper surface is additionally provided with control circuit, and the control circuit includes MCU, and the MCU is connected with display screen, Quick Response Code collection mould Block, alarm module and Zigbee communication modules, for controlling sorting mechanism, stir mixing mechanism, auger conveyer, can rise Drop shakeouts transport mechanism, microwave drier and rear class auger lapping device linkage work；Several integral types production Device realizes MANET through the Zigbee communication modules, and is communicated by operator's mobile phone and the central server；User In use, setting each parameter value on operator's mobile phone first, then believe together with the ID of subscriber identity information and operator's mobile phone Breath is sent to the central server and verified, after being verified, the central server can be by described parameter value editor Into control instruction, and it is converted into Quick Response Code and is sent to operator's mobile phone；User adopts Quick Response Code to the Quick Response Code acquisition module After collection, described MCU then performs corresponding operation according to described control instruction.
- A kind of 2. Intelligent Production System of environment-friendly materials according to claim 1, it is characterised in that：The MCU is provided with Control module, the control module during weight arrival setting value of diatom powder, are reported in diatom powder grinding weighing apparatus Alert prompting, if starting diatom powder grinding weighing apparatus without departing from setting value after a scheduled time and being ground discharge.
- A kind of 3. Intelligent Production System of environment-friendly materials according to claim 2, it is characterised in that：In the discharge, The control module controls the lowering or hoisting gear that the first stirring motor is dropped into cylindric stirring container bottom, and controls screw rod Motor lifting lifting ring, allows stirring vane to be formed an angle with the rotating disk, and start first stirring motor；Stirring After the completion of mixing, the control module controls the lowering or hoisting gear to rise the first stirring motor, and controls under screw drive motor Drop lifting ring, makes stirring vane concordant with the rotating disk, the first stirring motor of startup, and coordinates lowering or hoisting gear from described cylindric Stirring container entrance is past to be declined.
- A kind of 4. Intelligent Production System of environment-friendly materials according to claim 3, it is characterised in that：The auger transmission dress The discharge end put is flat discharge end, and the liftable, which shakeouts transport mechanism, includes transmission belt wheel, is set on the transmission belt wheel It is equipped with pressure roller；The pressure roller is in the rear of the flat discharge end, and is set up on a lift cylinder, for by discharge Raw material roll shakeouing.
- A kind of 5. Intelligent Production System of environment-friendly materials according to claim 4, it is characterised in that：The control module exists During the cylindric stirring container discharge, start the auger conveyer, liftable shakeouts transport mechanism, microwave drier And rear class auger lapping device；The microwave drier includes microwave drying casing, and the transmission belt wheel passes through described micro- Ripple drying box, and if the transmission belt wheel bottom be provided with dry material turning device, the material turning device includes a roller bearing, A convex portion is provided with the roller bearing, when being rolled to roller bearing, convex portion periodically up pushes up transmission belt wheel, to reach stirring Effect；An exhaust blower is provided with the microwave drying casing, the air outlet of the exhaust blower is connected to institute through a wind-guiding pipeline State the air inlet of heating mantle.
- A kind of 6. Intelligent Production System of environment-friendly materials according to claim 3, it is characterised in that：The first described stirring In whipping process, the angle converts once motor every a scheduled time, is 30 degree, 45 degree and 60 degree successively.
- A kind of 7. Intelligent Production System of environment-friendly materials according to claim 2, it is characterised in that：The Zigbee communications Module possesses MANET function, and when other integral production apparatus break down, the control module controls the display screen And alarm module progress failure stations are shown and sound and light alarm.
- A kind of 8. Intelligent Production System of environment-friendly materials according to claim 1, it is characterised in that：User can pass through operation The weight of member's mobile phone input raw materials for production, after empirical tests, described central server can voluntarily match according to described weight Control instruction, and generate Quick Response Code and be sent to operator's mobile phone.
- A kind of 9. Intelligent Production System of environment-friendly materials according to claim 1, it is characterised in that：Described user identity Positional information where finger print information and operator's mobile phone of the information including user；The integral production apparatus is often transported The special time of row one, all the situation of self-operating can be formed Quick Response Code, user is swept by operator's mobile phone take after, feed back to institute The central server stated.
- A kind of 10. Intelligent Production System of environment-friendly materials according to claim 9, it is characterised in that：The user passes through Operator's mobile phone is swept take after the finger print information that is currently identified together with mobile phone ID and user feed back the described central server.
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| CN201510715106.4A CN105589378B (en) | 2015-10-29 | 2015-10-29 | A kind of Intelligent Production System of environment-friendly materials |
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| CN201510715106.4A CN105589378B (en) | 2015-10-29 | 2015-10-29 | A kind of Intelligent Production System of environment-friendly materials |
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| CN105589378B true CN105589378B (en) | 2017-12-26 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105925195A (en) * | 2016-06-24 | 2016-09-07 | 山东北方创信防水技术有限公司 | Production line for producing spraying-applied fast-curing rubber asphalt water-proof coating |
| CN106345351A (en) * | 2016-08-29 | 2017-01-25 | 巴中市方圆环保科技发展有限责任公司 | Intelligent production system of high-molecular environmental protection material |
| CN116026120B (en) * | 2023-03-03 | 2023-09-08 | 中国科学院遗传与发育生物学研究所农业资源研究中心 | Black soldier fly microwave drying device and drying method thereof |
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| JPH11348035A (en) * | 1998-06-10 | 1999-12-21 | Nippon Shikan Kogyo Kk | Composite material of paper and resin, and its manufacture |
| WO2006007610A1 (en) * | 2004-07-16 | 2006-01-26 | Erema Engineering Recycling Maschinen Und Anlagen Gesellschaft M.B.H. | Device and method for the preparation of recyclable thermoplastic plastic material |
| CN1772361A (en) * | 2004-11-11 | 2006-05-17 | 上海银鲨机器制造有限公司 | Mixing machine |
| CN104226186A (en) * | 2013-06-09 | 2014-12-24 | 中天振华（天津）新型建材有限公司 | Application method of integrated batching system |
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|---|---|---|---|---|
| JPH11348035A (en) * | 1998-06-10 | 1999-12-21 | Nippon Shikan Kogyo Kk | Composite material of paper and resin, and its manufacture |
| WO2006007610A1 (en) * | 2004-07-16 | 2006-01-26 | Erema Engineering Recycling Maschinen Und Anlagen Gesellschaft M.B.H. | Device and method for the preparation of recyclable thermoplastic plastic material |
| CN1772361A (en) * | 2004-11-11 | 2006-05-17 | 上海银鲨机器制造有限公司 | Mixing machine |
| CN104226186A (en) * | 2013-06-09 | 2014-12-24 | 中天振华（天津）新型建材有限公司 | Application method of integrated batching system |
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| CN105589378A (en) | 2016-05-18 |
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Effective date of registration: 20191025 Address after: 314500 No. 800, Tongfu East Road, Fengming street, Tongxiang City, Jiaxing City, Zhejiang Province Patentee after: Zhejiang Fangyuan New Materials Co.,Ltd. Address before: 350200 Fujian city of Fuzhou province Changle city Shimen hang Cheng Shi Yan Cun, No. 81 Patentee before: Lu Lihua |
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