CN105588076B - A kind of system and method that robot rolls lotus lamp - Google Patents

A kind of system and method that robot rolls lotus lamp Download PDF

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Publication number
CN105588076B
CN105588076B CN201610102845.0A CN201610102845A CN105588076B CN 105588076 B CN105588076 B CN 105588076B CN 201610102845 A CN201610102845 A CN 201610102845A CN 105588076 B CN105588076 B CN 105588076B
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robot
feeding device
cam splitter
ring
petal
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CN105588076A (en
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李金热
卢丽芳
方浩
陆元杰
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Nanjing Institute of Industry Technology
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Nanjing Institute of Industry Technology
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V1/00Shades for light sources, i.e. lampshades for table, floor, wall or ceiling lamps
    • F21V1/26Manufacturing shades
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21WINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
    • F21W2121/00Use or application of lighting devices or systems for decorative purposes, not provided for in codes F21W2102/00 – F21W2107/00

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • General Engineering & Computer Science (AREA)
  • Coating Apparatus (AREA)
  • Confectionery (AREA)

Abstract

The invention discloses the system and method that a kind of robot rolls lotus lamp, the system includes the first Cam splitter and the second Cam splitter being disposed adjacent, the first feeding device is equipped with around first Cam splitter, second feeding device, third feeding device, for by first, second, raw material on third feeding device grab the robot R1 on the first Cam splitter and the robot R2 for being subjected on the first Cam splitter, it is equipped with around second Cam splitter for capturing the robot R3 on semi-finished product to the second Cam splitter from the first Cam splitter, the conveyer belt apparatus for flower glue spreading apparatus and for conveying finished product for providing raw material is equipped with around the robot R3;First feeding device and the second feeding device are ring-like feeding device, and third feeding device is U-shaped feeding device.The system and method are greatly improved the efficiency of lotus lamp making, and speed is fast, and precision is high, reduce production cost.

Description

A kind of system and method that robot rolls lotus lamp
Technical field
The present invention relates to robots, and in particular to a kind of system and method that robot rolls lotus lamp.
Background technology
Festive lantern is a kind of Chinese Traditional Folk art work, more than the suspension of the red-letter days such as the Spring Festival, Lantern Festival, adds lustre to day for happy festival time happiness and adds Coloured silk earnestly hopes safety.Due to making the complex process of festive lantern, all old and people couple of man-year discipline of festive lantern can be skillfully made Traditional culture is faded from memory, and festive lantern is unawares far from our life.
The working efficiency of making can be greatly improved by making festive lantern with robot, reduced production cost, liberated manpower.Machine After people does festive lantern realization, it can produce in enormous quantities, acquire a great preponderance in market competition.
Invention content
To solve the above-mentioned problems, the present invention provides the system and method that a kind of robot rolls lotus lamp.
Above-mentioned purpose is achieved by the following technical solution:
A kind of system that robot rolls lotus lamp, including the first Cam splitter being disposed adjacent and the segmentation of the second cam Device, be equipped with around first Cam splitter the first feeding device, the second feeding device, third feeding device, for by the One, the raw material on second, third feeding device grab the robot R1 on the first Cam splitter and are used for convex first The robot R2 being subjected on dispenser is taken turns, is equipped with around second Cam splitter for dividing from the first cam The robot R3 on semi-finished product to the second Cam splitter is captured on device, is equipped with around the robot R3 for providing raw material For flower glue spreading apparatus and conveyer belt apparatus for conveying finished product;First feeding device and the second feeding device are ring-like Feeding device, third feeding device are U-shaped feeding device.
Further, described robot R1, R2 and R3 are IRB1200 ABB robots.
Further, first Cam splitter is KFY series cylindrical cam dividers, and input shaft is flat with output shaft Row;Second Cam splitter is DS mandrel-type dispensers, and input shaft is vertical with output shaft.
Further, first feeding device is feeding device for the small rings of a diameter of 250mm of feed, described second Feeding device is the feeding device for the big rings of a diameter of 270mm of feed, and the third feeding device is straight for feed opening Diameter is the feeding device of the U-shaped rings of 250mm.
A method of lotus lamp being rolled using above system, is included the following steps:
Step S1:Robot R1 captures small ring level from the first feeding device and is put on the first Cam splitter, then from the Three feeding devices capture U-shaped ring and are put on small ring, and U-shaped ring is opening down perpendicular to plane where small ring;
Step S2:Robot R2 welds U-shaped ring and small ring joint, and the first Cam splitter is rotated by 90 ° after being welded;
Step S3:Robot R1 captures U-shaped ring from third feeding device again and is put on small ring, and U-shaped ring is opening down to hang down The directly plane where small ring;
Step S4:Robot R2 welds U-shaped ring and small ring joint, and the first Cam splitter rotates 45 degree after being welded;
Step S5:Robot R1 captures U-shaped ring from third feeding device again and is put on small ring, and U-shaped ring is opening down to hang down The directly plane where small ring;
Step S6:Robot R2 welds U-shaped ring and small ring joint, and the first Cam splitter is rotated by 90 ° after being welded;
Step S7:Robot R1 captures U-shaped ring from third feeding device again and is put on small ring, and U-shaped ring is opening down to hang down The directly plane where small ring;
Step S8:Robot R2 welds U-shaped ring and small ring joint, forms semifinished frame products;
Step S9:Robot R1 captures big ring level from the second feeding device and is put on semifinished frame products;
Step S10:Robot R2 welds big ring and semifinished frame products joint, and the cooperation of the first Cam splitter rotates, often Two contact points are welded, the first Cam splitter is rotated by 90 ° successively, 45 degree and 90 degree, forms semifinished frame products;
Step S11:Semifinished frame products in robot R3 crawl steps S10 are mounted on the second Cam splitter, then from Petal is drawn for flower glue spreading apparatus and dispensing is pasted onto on semifinished frame products, often pastes the second Cam splitter of petal rotation It 45 degree, pastes eight petals and completes first layer;After completing first layer, the second Cam splitter rotates 22.5 degree, robot R3 First petal of the second layer is pasted, second Cam splitter of petal is often pasted and rotates 45 degree, eight petals of stickup, that is, complete At the second layer;So until after completing layer 5, the second Cam splitter reversely rotates 22.5 degree, and robot R3 pastes layer 6 First petal, often paste the direction of rotation before second Cam splitter of petal is pasted by first petal of this layer and continue 45 degree of rotation pastes eight petals and completes layer 6;Obtain finished product;
Step S12:Finished product is placed on conveyer belt apparatus by robot R3.
Further, the color of first five layer of petal of step S11 is pink in the above method, and the color of layer 6 petal is Green.
Beneficial effects of the present invention:
The system and method that robot provided by the invention rolls lotus lamp can greatly improve the efficiency of lotus lamp making, Speed is fast, and precision is high, reduces production cost, liberates manpower, solves lotus lamp low production efficiency well, more than faulty materials not Foot.After robot does festive lantern realization, it can produce in enormous quantities, market prospects and value are high.
Description of the drawings
Fig. 1 is present system schematic layout pattern;
Fig. 2 is the structural schematic diagram of the first Cam splitter of the invention;
Fig. 3 is the structural schematic diagram of the second Cam splitter of the invention;
Fig. 4 is the structural schematic diagram of the first feeding device and the second feeding device of the invention;
Fig. 5 is the structural schematic diagram of third feeding device of the present invention;
Fig. 6 is structural schematic diagram of the present invention for flower glue spreading apparatus;
Fig. 7 is the structural schematic diagram of conveyer belt apparatus of the present invention.
Specific implementation mode
The technical solution that the present invention will be described in detail in the following with reference to the drawings and specific embodiments.
The system that a kind of robot as shown in Figure 1 rolls lotus lamp, including the first Cam splitter for being disposed adjacent and Second Cam splitter is equipped with the first feeding device, the second feeding device, third feed dress around first Cam splitter It sets, for the raw material on the first, second, third feeding device to be grabbed to robot R1 and use on the first Cam splitter It is equipped with around the robot R2 being subjected on the first Cam splitter, second Cam splitter for from the The robot R3 on semi-finished product to the second Cam splitter is captured on one Cam splitter, is equipped with and is used for around the robot R3 There is provided raw material for flower glue spreading apparatus(As shown in Figure 6)With the conveyer belt apparatus for conveying finished product(As shown in Figure 7);It is described First feeding device and the second feeding device are ring-like feeding device(As shown in Figure 4), third feeding device is U-shaped feeding device (As shown in Figure 5).Described robot R1, R2 and R3 are IRB1200 ABB robots.First Cam splitter is KFY Serial cylindrical cam divider(As shown in Figure 2), input shaft is parallel with output shaft;Second Cam splitter is DS mandrels Type dispenser(As shown in Figure 3), input shaft is vertical with output shaft.First feeding device is a diameter of for feed The feeding device of the small rings of 250mm, second feeding device is the feeding device for the big rings of a diameter of 270mm of feed, described Third feeding device is for feeding device that feed opening diameter is the U-shaped rings of 250mm.
A method of lotus lamp being rolled using above system, is included the following steps:
Step S1:Robot R1 captures small ring level from the first feeding device and is put on the first Cam splitter, then from the Three feeding devices capture U-shaped ring and are put on small ring, and U-shaped ring is opening down perpendicular to plane where small ring;
Step S2:Robot R2 welds U-shaped ring and small ring joint, and the first Cam splitter is rotated by 90 ° after being welded;
Step S3:Robot R1 captures U-shaped ring from third feeding device again and is put on small ring, and U-shaped ring is opening down to hang down The directly plane where small ring;
Step S4:Robot R2 welds U-shaped ring and small ring joint, and the first Cam splitter rotates 45 degree after being welded;
Step S5:Robot R1 captures U-shaped ring from third feeding device again and is put on small ring, and U-shaped ring is opening down to hang down The directly plane where small ring;
Step S6:Robot R2 welds U-shaped ring and small ring joint, and the first Cam splitter is rotated by 90 ° after being welded;
Step S7:Robot R1 captures U-shaped ring from third feeding device again and is put on small ring, and U-shaped ring is opening down to hang down The directly plane where small ring;
Step S8:Robot R2 welds U-shaped ring and small ring joint, forms semifinished frame products;
Step S9:Robot R1 captures big ring level from the second feeding device and is put on semifinished frame products;
Step S10:Robot R2 welds big ring and semifinished frame products joint, and the cooperation of the first Cam splitter rotates, often Two contact points are welded, the first Cam splitter is rotated by 90 ° successively, 45 degree and 90 degree, forms semifinished frame products;
Step S11:Semifinished frame products in robot R3 crawl steps S10 are mounted on the second Cam splitter, then from Petal is drawn for flower glue spreading apparatus and dispensing is pasted onto on semifinished frame products, often pastes the second Cam splitter of petal rotation It 45 degree, pastes eight petals and completes first layer;After completing first layer, the second Cam splitter rotates 22.5 degree, robot R3 First petal of the second layer is pasted, second Cam splitter of petal is often pasted and rotates 45 degree, eight petals of stickup, that is, complete At the second layer;So until after completing layer 5, the second Cam splitter reversely rotates 22.5 degree, and robot R3 pastes layer 6 First petal, often paste the direction of rotation before second Cam splitter of petal is pasted by first petal of this layer and continue 45 degree of rotation pastes eight petals and completes layer 6;Obtain finished product;
Step S12:Finished product is placed on conveyer belt apparatus by robot R3.
For beauty, the color choosing of first five layer of petal of step S11 is pink in the above method, the color choosing of layer 6 petal Green.
The system and method that robot provided by the invention rolls lotus lamp can greatly improve the efficiency of lotus lamp making, Speed is fast, and precision is high, reduces production cost, liberates manpower, solves lotus lamp low production efficiency well, more than faulty materials not Foot.After robot does festive lantern realization, it can produce in enormous quantities, market prospects and value are high.
The effect of above-described embodiment indicates that the essentiality content of the present invention, but the protection of the present invention is not limited with this Range.It will be understood by those of ordinary skill in the art that technical scheme of the present invention can be modified or replaced equivalently, Without departing from the essence and protection domain of technical solution of the present invention.

Claims (2)

1. a kind of method rolling lotus lamp using lotus lamp rolling system, it is characterised in that:
Lotus lamp rolling system includes the first Cam splitter and the second Cam splitter being disposed adjacent, first cam point It is equipped with the first feeding device around cutter, the second feeding device, third feeding device, is used to fill the first, second, third feed The raw material set grab robot R1 on the first Cam splitter and for being welded on the first Cam splitter The robot R2 of operation is equipped with around second Cam splitter for capturing semi-finished product from the first Cam splitter to the Around robot R3 on two Cam splitters, the robot R3 be equipped with for provide raw material for flower glue spreading apparatus and In the conveyer belt apparatus of conveying finished product;First feeding device and the second feeding device are ring-like feeding device, third feed Device is U-shaped feeding device;
Wherein, described robot R1, R2 and R3 are IRB1200ABB robots;
Wherein, first Cam splitter is KFY series cylindrical cam dividers, and input shaft is parallel with output shaft;It is described Second Cam splitter is DS mandrel-type dispensers, and input shaft is vertical with output shaft;
Wherein, first feeding device is the feeding device for the small rings of a diameter of 250mm of feed, second feeding device For the feeding device for the big rings of a diameter of 270mm of feed, the third feeding device is to be for feed opening diameter The feeding device of 250mmU type rings;
The method of rolling lotus lamp includes the following steps:
Step S1:Robot R1 captures small ring level from the first feeding device and is put on the first Cam splitter, then is supplied from third Material device captures U-shaped ring and is put on small ring, and U-shaped ring is opening down perpendicular to plane where small ring;
Step S2:Robot R2 welds U-shaped ring and small ring joint, and the first Cam splitter is rotated by 90 ° after being welded;
Step S3:Robot R1 captures U-shaped ring from third feeding device again and is put on small ring, U-shaped ring it is opening down perpendicular to Plane where small ring;
Step S4:Robot R2 welds U-shaped ring and small ring joint, and the first Cam splitter rotates 45 degree after being welded;
Step S5:Robot R1 captures U-shaped ring from third feeding device again and is put on small ring, U-shaped ring it is opening down perpendicular to Plane where small ring;
Step S6:Robot R2 welds U-shaped ring and small ring joint, and the first Cam splitter is rotated by 90 ° after being welded;
Step S7:Robot R1 captures U-shaped ring from third feeding device again and is put on small ring, U-shaped ring it is opening down perpendicular to Plane where small ring;
Step S8:Robot R2 welds U-shaped ring and small ring joint, forms the first semifinished frame products;
Step S9:Robot R1 captures big ring level from the second feeding device and is put on the first semifinished frame products;
Step S10:Robot R2 welds big ring and the first semifinished frame products joint, and the cooperation of the first Cam splitter rotates, often Two contact points are welded, the first Cam splitter is rotated by 90 ° successively, 45 degree and 90 degree, forms the second semifinished frame products;
Step S11:The second semifinished frame products in robot R3 crawl steps S10 are mounted on the second Cam splitter, then from Petal is drawn for flower glue spreading apparatus and dispensing is pasted onto on the second semifinished frame products, often pastes second Cam splitter of petal 45 degree of rotation pastes eight petals and completes first layer;After completing first layer, the second Cam splitter rotates 22.5 degree, machine People R3 pastes first petal of the second layer, often pastes second Cam splitter of petal and rotates 45 degree, pastes eight petals Complete the second layer;So until after completing layer 5, the second Cam splitter reversely rotates 22.5 degree, robot R3 stickups the Six layers of first petal often pastes the direction of rotation before second Cam splitter of petal is pasted by first petal of this layer Continue 45 degree of rotation, pastes eight petals and complete layer 6;Obtain finished product;
Step S12:Finished product is placed on conveyer belt apparatus by robot R3.
2. according to the method described in claim 1, it is characterized in that:The color of first five layer of petal of step S11 is pink, and the 6th The color of layer petal is green.
CN201610102845.0A 2016-02-25 2016-02-25 A kind of system and method that robot rolls lotus lamp Active CN105588076B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2275186Y (en) * 1996-07-09 1998-02-25 吴政才 Improved structure lotus lamp
DE20309173U1 (en) * 2003-06-10 2003-10-09 Rose Manfred Artificial or silk decorative flower has integral light-emitting diodes arranged e.g. in water lily flower
KR200392152Y1 (en) * 2005-05-06 2005-08-10 박상희 Lotus lamp
KR100896940B1 (en) * 2009-02-09 2009-05-14 용석주 Method of lamp cover
CN103949883A (en) * 2014-04-28 2014-07-30 立达信绿色照明股份有限公司 Integrated lamp assembling machine and integrated lamp assembling method
CN205372429U (en) * 2016-02-25 2016-07-06 南京工业职业技术学院 System for robot makes by trussing together lotus lamp

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2275186Y (en) * 1996-07-09 1998-02-25 吴政才 Improved structure lotus lamp
DE20309173U1 (en) * 2003-06-10 2003-10-09 Rose Manfred Artificial or silk decorative flower has integral light-emitting diodes arranged e.g. in water lily flower
KR200392152Y1 (en) * 2005-05-06 2005-08-10 박상희 Lotus lamp
KR100896940B1 (en) * 2009-02-09 2009-05-14 용석주 Method of lamp cover
CN103949883A (en) * 2014-04-28 2014-07-30 立达信绿色照明股份有限公司 Integrated lamp assembling machine and integrated lamp assembling method
CN205372429U (en) * 2016-02-25 2016-07-06 南京工业职业技术学院 System for robot makes by trussing together lotus lamp

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