CN105583633A - Production line for civil-engineering circular reinforcement frame - Google Patents

Production line for civil-engineering circular reinforcement frame Download PDF

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Publication number
CN105583633A
CN105583633A CN201510963654.9A CN201510963654A CN105583633A CN 105583633 A CN105583633 A CN 105583633A CN 201510963654 A CN201510963654 A CN 201510963654A CN 105583633 A CN105583633 A CN 105583633A
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CN
China
Prior art keywords
frame
assembly
motor
wheel
fork
Prior art date
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Pending
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CN201510963654.9A
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Chinese (zh)
Inventor
于晶
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Jinan Lufangzhihe Information Technology Co Ltd
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Jinan Lufangzhihe Information Technology Co Ltd
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Application filed by Jinan Lufangzhihe Information Technology Co Ltd filed Critical Jinan Lufangzhihe Information Technology Co Ltd
Priority to CN201510963654.9A priority Critical patent/CN105583633A/en
Publication of CN105583633A publication Critical patent/CN105583633A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/06Metal-working plant comprising a number of associated machines or apparatus

Abstract

The invention discloses a production line for a civil-engineering circular reinforcement frame, and the production line is used for solving the problem that manufacturing for a construction site reinforcement frame wastes time and labor. The production line comprises a cut-off assembly, a conveying assembly, a bending assembly, a transfer assembly, a storage assembly and a mounting assembly which are positioned on a pedestal and are sequentially arranged, wherein the cut-off assembly is used for realizing fixed-length measurement and cut-off of the reinforcement; the conveying assembly is used for realizing conveying of the reinforcement by virtue of matched clamping and rotation of an upper conveying wheel and a lower conveying wheel; the bending assembly is used for realizing bending of the reinforcement to obtain the circular reinforcement frame by virtue of circular motion of an arc-shaped plate and matching with a baffle rod; the transfer assembly can be used for realizing conveying of the reinforcement frame, and fixing of a joint of the reinforcement frame by welding; the storage assembly is used for storing the reinforcement frame for facilitating the taking of the reinforcement frame; and the mounting assembly is used for realizing positioning and welding of straight reinforcement and the reinforcement frame. According to the production line, the whole manufacturing process is linked, and the transportation of reinforcement and the reinforcement frame are completed by equipment, so that physical labor of a worker can be greatly relieved, and the working efficiency during manufacturing of the reinforcement frame is effectively improved.

Description

The circular reinforced frame manufacturing line of civil engineering
Technical field
The present invention relates to building bar frame technical field, the specifically circular reinforced frame manufacture of a kind of civil engineering is producedLine.
Background technology
In architecture industry, reinforced frame is conventional hardware, and reinforced frame is combined and is applied to constructions work with concreteIn, be very ripe technology. In job site, construction site, need to make separately reinforced frame, modal reinforced frameComprise circular reinforcing steel bar frame and the straight reinforcing bar that is arranged on reinforcing steel bar frame inside, reinforcing steel bar frame is bent into by reinforcing bar, and reinforcing steel bar frame is with straightReinforcing bar is welded to connect or fixes by steel wire lashing. In construction site, reinforcing steel bar frame and straight reinforcing bar need to make separately then peaceBe fitted together, inefficiency under aforesaid way, workman's physical demands are large.
Summary of the invention
The object of the present invention is to provide the circular reinforced frame manufacturing line of a kind of civil engineering, for solving construction site reinforcing barThe problem wasting time and energy when frame is made.
The present invention solves the technical scheme that its technical problem takes: the circular reinforced frame manufacturing line of civil engineering, its spyLevy and be, it comprises pedestal, blocks assembly, delivery assembly, bending assembly, transhipment assembly, storing assembly and installation assembly, describedThe bottom of pedestal is provided with road wheel, is provided with and blocks assembly in the left side of described pedestal;
The described assembly that blocks comprises the first frame, electric saw, electric saw cylinder, positioning sliding block, electric expansion bar, fixture block, locationSprocket wheel, location chain, slide plate, slide plate cylinder, positioning motor, location worm gear and location worm screw, described the first frame is fixed on baseThe top of seat, is provided with the electric saw groove arranging along the first frame width in the left side of described the first frame, described electric saw is hingedBe arranged in electric saw groove, and in described electric saw groove, be provided with the electric saw cylinder that drives electric saw to swing around pin joint; Described firstThe top of frame is provided with the rectangle elongated slot arranging along the first frame length direction, below described rectangle elongated slot, is provided with installationGroove is provided with a pair of positioned chain wheels in described mounting groove, in positioned chain wheels described in two, coordinates location chain, Qi Zhongyi are installedDescribed positioned chain wheels is rotated under motor drives, and is fixed with positioning sliding block, described positioning sliding block and square on the chain of described locationShape elongated slot is slidably connected, and is provided with a pair of journal stirrup on described positioning sliding block, is respectively equipped with electric expansion bar on journal stirrup described in two,Free end at described electric expansion bar is provided with fixture block, described in each, on the acting surface of fixture block, is respectively equipped with arc groove, twoState arc groove mating reaction and clamp straight reinforcing bar; On the chain of described location, be also provided with pushing block, described pushing block and positioning sliding block itBetween be provided with cushion block, the top mating reaction of the top of described cushion block and positioning sliding block supports straight reinforcing bar, the height of described pushing blockBe greater than cushion block height and straight reinforcing bar external diameter and; Top slide in described the first frame is provided with slide plate, the cunning of described slide plateMoving direction is parallel with the length direction of rectangle elongated slot, is provided with the slide plate gas that drives slide plate slides at the top of described the first frameCylinder is rotatablely equipped with the location worm screw of engagement fit and locates worm gear on described slide plate, and described location worm screw is at positioning motorDriving under rotate, on the worm gear of described location, be fixed with backstay, on the acting surface of described backstay, be provided with contact-making switch,Described contact-making switch is connected with controller signals, and described controller is connected with the motor signal that drives positioned chain wheels; Described controlDevice is also connected with positioning motor, electric saw and electric saw air cylinder signal;
On the described pedestal that blocks assembly right side, be provided with delivery assembly, described delivery assembly mainly comprise the second frame,The first fork, the second fork, swing worm gear, swing worm screw, fork motor, line wheel, lower delivery wheel, the first driving mechanism, upper defeatedSend wheel, lifter rack, lifter wheel, lifting motor, cross bar, rack slide, wheel pad, guide pad and anti-lock-off, described the second machineFrame is fixed on the top of pedestal, is provided with two the first grooves that left and right arranges, described first in the front side of described the second frameIn groove, be fixed with fork motor, be provided with and swing worm screw at described fork motor output end, in described the first groove, rotate peaceSwing worm gear is housed, on the outer wall of described swing worm gear, is fixed with the first fork, in the also hinged installation of the front side of the second frameHave two the second forks, described in two the structure of the second fork and the first fork, shape all identical and two first forks be positioned at twoBetween two forks; Described the first fork and the action of the second swing link synchronous, be provided with crotch at the free end of first, second fork,The outer wall of described the first fork is provided with extension rod, is provided with the fork stroke corresponding with extension rod and opens in described the first grooveClose, described fork travel switch is connected with controller signals, and described controller is connected with fork motor signal; At described the first pendulumThe middle part of bar is hinged is provided with L shaped anti-lock-off, between described anti-lock-off and the first fork, is provided with torsion spring, at described torsion springThe effect end of the lower anti-lock-off of effect is towards a side at crotch place, and the other end of described anti-lock-off is drive rod, described secondThe front side of frame is rotatablely equipped with line wheel, between described line wheel and the second frame, is provided with wind spring, at described line wheel and drive rodBetween be provided with steel wire rope; In the time that extension rod contacts with fork travel switch, the free end court of first, second fork has a down dip, thisTime under the effect of wind spring, wire rope roll is on line wheel; After fork motor drives swing worm screw to turn an angle, theOne, the free end of the second fork is towards tilting, and the effect that now steel wire rope pulls drive rod to overcome torsion spring makes the work of anti-lock-offWith holding to the lopsidedness that deviates from crotch; Be provided with the second groove at the middle part of described the second frame, in described the second groove transferThe moving lower delivery wheel that some synchronization actions are installed is provided with the first driving that under driving, delivery wheel rotates in described the second grooveMechanism; Be provided with the 3rd groove at the rear side of described the second frame, in described the 3rd groove, be fixed with lifting motor, at described literFall motor output end and be provided with lifter wheel, in described the 3rd groove, be provided with and the lifter rack of lifter wheel engagement fit,In described the 3rd groove, be provided with two rack stroke switches that lay respectively at lifter rack above and below, described rack stroke is openedClose and be connected with controller signals, described controller is connected with lifting motor signal; On described lifter rack, be fixed with cross bar,On described cross bar, be rotatablely equipped with some upper delivery wheels, some described upper delivery wheels lay respectively at lower delivery wheel directly over,On the outer wall of upper and lower delivery wheel, be respectively equipped with wheel pad, the described pad of taking turns, for annular flexible piece, is provided with on described outer wall of taking turns padCannelure, after described lifter rack contacts with the rack stroke switch of below, the cannelure described in two on wheel pad surrounds clampingThe clamping chamber of reinforcing bar; Both sides at some described lower delivery wheels are respectively equipped with guide pad, and described in two, guide pad is separately fixed atOn the inwall of two grooves, be provided with inclined-plane, the low side on described inclined-plane and lower delivery wheel in a side of the guide pad near lower delivery wheelTop concordant, reinforcing bar drops on the top of the second frame after being slided or rolled down by first, second fork, then through guide pad tiltedlyFace landing is at the top of lower delivery wheel;
Be provided with bending assembly on the right side of described delivery assembly, described bending assembly mainly comprises the 3rd frame, lower wall, arcShape plate, rotating disk, radial bars, connecting rod, the second driving mechanism, the 3rd driving mechanism, block, pin and pin oil cylinder, the described the 3rdFrame is fixed on the top of pedestal, is rotatablely equipped with the lower wall of annular at the top of described the 3rd frame, at described the 3rd machineFrame be provided with drive lower wall rotate the second driving mechanism, be provided with at the top of described lower wall four along lower wall radially arrangeLower wall chute, four described lower wall chutes, along circumferentially evenly arranging, are slidably fitted with circular arc in lower wall chute described in eachArc, be fixed with the cover plate of circular arc at the top of described arc, the external diameter of described cover plate is identical with the external diameter of lower wallAnd be greater than the external diameter of arc; Inner side at described lower wall is rotatablely equipped with rotating disk, on the outer wall on the top of described rotating disk, establishesThere are four radial bars, between four described radial bars and the inwall of four arcs, are respectively equipped with connecting rod, at described lower wallBottom is provided with the 3rd driving mechanism that drives turntable rotation; Described in one, the outer wall of end cap is provided with block therein, describedThe top of three frames is provided with vertical pin, is provided with the 4th groove at the top of described the 3rd frame, in described the 4th grooveBe provided with the pin oil cylinder that drives pin lifting, between described pin and arc outer wall, there is gap, in described pin and rotating diskThe line of the heart is perpendicular to the moving direction of reinforcing bar in delivery assembly, and reinforcing bar tangentially enter into block and arc itBetween;
Be provided with transhipment assembly on the right side of described bending assembly, described transhipment assembly mainly comprises the 4th frame, clamping oilCylinder, translation tooth bar, translation motor, fixed block, clamper and the first welding machine, described the 4th frame is U-shaped structure and is fixed on baseSeat top, is slidably fitted with respectively clamping oil cylinder at the two ends of described the 4th frame, and the clamping oil cylinder that clamps oil cylinder described in two is livedStopper rod coaxial line arranges, and is provided with the clamper of circular arc at the end of described clamping cylinder piston rod, and described in two, clamper coordinatesEffect clamping reinforcing steel bar frame, the bottom that clamps oil cylinder described in each is fixed with the translation tooth bar being slidably mounted in the 4th frame,Front and back side in described the 4th frame is respectively equipped with translation motor, is provided with translation tooth bar and nibbles at the output of described translation motorClose the shiftable gear of cooperation, the moving direction of described translation tooth bar is axial vertical with clamping cylinder piston rod, the described the 4thThe middle part of frame is provided with the first welding machine;
Be provided with storing assembly on the right side of described transhipment assembly, described storing assembly mainly comprise the 5th frame, supporting disk,4 wheel driven actuation mechanism, support bar, bridge and storing bar, described the 5th frame is fixed on the top of pedestal, in described the 5th frameTop be rotatablely equipped with supporting disk, in described the 5th frame, be provided with the 4 wheel driven actuation mechanism that drives supporting disk rotation, in instituteThe top of stating supporting disk is fixed with support bar, is fixed with square bridge at the top of described support bar, at four of described bridgeOn individual outer wall, be respectively equipped with one group of storing bar, every group comprises three storing bars that are positioned on same circumference;
Be provided with the installation assembly that some front and back arrange on the right side of described storing assembly, described installation assembly mainly comprises theSix frames, walking gear, walking worm screw, walking worm gear, movable motor, inner ring gear, inner ring motor, inner ring, positional cylinder, fixedPosition plate and the second welding machine, described the 6th frame is slidably mounted on the top of pedestal, is rotatablely equipped with and nibbles in the bottom of described pedestalThe walking worm screw and the walking worm gear that close cooperation, described walking worm gear is driven and is rotated by movable motor, two of described walking worm screwEnd is fixed respectively walking gear, the walking rack engagement fit at described walking gear and pedestal top, described the 6th frame upperPortion is annular, is rotatablely equipped with inner ring in the inner side on the top of described the 6th frame, on the outer wall of described inner ring, is provided with toothExterior feature is provided with and the inner ring gear of inner ring engagement fit in described the 6th frame, and described inner ring gear is driven and turned by inner ring motorMoving; On the inwall of described inner ring, be evenly provided with three positional cylinders, fix at the piston rod free end of described positional cylinderHave the location-plate of circular arc, three described location-plate mating reactions clamping reinforcing steel bar frames, in a side of the bottom of described the 6th frameBe provided with the second welding machine.
Further, between adjacent the first fork and the second fork, between two first forks, be respectively equipped be provided with manyIndividual horizontal connecting rod is laterally provided with vertical connecting rod between connecting rod described in every adjacent two.
Further, described the first driving mechanism comprises conveying motor, conveying worm and conveying worm gear, described conveying motorBe fixed in the second groove, described conveying worm is fixed on carries on motor output shaft, under described conveying worm gear and one of themThe coaxial setting of delivery wheel and with conveying worm engagement fit.
Further, the described pad of taking turns, for rubber parts, is respectively equipped with the race of circular arc on the outer wall of upper and lower delivery wheel,Describedly take turns the inwall of pad and the outer wall of upper and lower delivery wheel contacts.
Further, the end of described drive rod becomes U-shaped structure, is rotatablely equipped with in the inner side of the end of described drive rodSwivel becket.
Further, described the second driving mechanism comprises gear ring, lower coil motor and lower wall gear, and described gear ring rotates to be installedAt the top of the 3rd frame, at the fixing lower wall in the top of described gear ring, in described the 3rd frame, be fixed with lower coil motor, described inLower wall gear be fixed on lower wall motor output end and with gear ring engagement fit.
Further, described the 3rd driving mechanism comprises vertical pivot, vertical pivot motor, vertical pivot worm screw and vertical pivot worm gear, described perpendicularSpindle motor is fixed on lower tray bottom, and described vertical pivot is fixed on the bottom of rotating disk, is provided with vertical pivot snail at described vertical pivot motor output endBar is provided with the vertical pivot worm gear coordinating with vertical pivot worm engaging on described vertical pivot.
Further, be provided with backing plate in the left side at the top of described the 3rd frame, on described backing plate, be rotatablely equipped with oneTo directive wheel, from delivery assembly carry and the reinforcing bar that comes between two directive wheels through and to the side shifting at block place.
Further, described 4 wheel driven actuation mechanism comprises column, column worm gear, column worm screw and column motor, described verticalPost is fixed on the bottom of supporting disk, and described column motor is arranged on the inside of the 5th frame, on described column, is fixed with columnWorm gear, is provided with and the column worm screw of column worm gear engagement fit at described column motor output end.
Further, be respectively equipped with a circle ball in the both sides of described inner ring, be provided with rail in the inner side of described the 6th frameRoad groove, described inner ring is placed in rail groove and ball contacts with the inwall of rail groove.
The invention has the beneficial effects as follows: the circular reinforced frame manufacturing line of civil engineering provided by the invention, comprises in turn and arrangeBlock assembly, delivery assembly, bending assembly, transhipment assembly, storing assembly and installation assembly, and realize successively determining reinforcing barLong measure block, storage and the reinforcing steel bar frame and the directly weldering of reinforcing bar of the transporting of the making of conveying, reinforcing steel bar frame, reinforcing steel bar frame, reinforcing steel bar frameConnect, finally obtain reinforced frame. Whole manufacture process is successive, can effectively improve the operating efficiency while manufacturing reinforced frame.
Brief description of the drawings
Fig. 1 is schematic diagram of the present invention;
Fig. 2 is the schematic diagram that blocks assembly;
Fig. 3 is the scheme of installation of electric saw;
Fig. 4 is fixture and the position view of cushion block on the chain of location;
Fig. 5 is the conveying schematic diagram of fixed length reinforcing bar;
Fig. 6 is that fixed length reinforcing bar is transferred to the schematic diagram on delivery assembly by blocking assembly;
Fig. 7 is the front schematic view of delivery assembly;
Fig. 8 is the side sectional view of delivery assembly;
Fig. 9 is the schematic diagram after the first fork lifts;
Figure 10 is the schematic diagram that reinforcing bar slips into clamping chamber;
Figure 11 is the schematic diagram of the first fork;
Figure 12 is the schematic diagram of anti-lock-off;
Figure 13 is the schematic diagram of lower delivery wheel;
Figure 14 is the A place partial enlarged drawing in Figure 13;
Figure 15 arranges protruding schematic diagram on wheel pad;
Figure 16 is protruding schematic diagram;
Schematic diagram when Figure 17 is conveying steel;
Figure 18 is cross bar and the schematic diagram that coordinates of the first tooth bar;
Figure 19 is the schematic diagram of bending assembly;
Figure 20 is the schematic internal view of bending assembly;
Figure 21 is that B in Figure 19 is to part to view;
Figure 22 is that C in Figure 20 is to part to view;
Figure 23 is the driving schematic diagram of pin;
Figure 24 is the schematic diagram after top board is retracted;
Figure 25 is the schematic diagram of transhipment assembly;
Figure 26 is the transhipment air cylinder driven schematic diagram of transhipment assembly;
Figure 27 is the schematic internal view of transhipment assembly;
Figure 28 is the schematic diagram of storing assembly;
Figure 29 be storing assembly internal structure schematic diagram;
Figure 30 is the schematic diagram of installation assembly;
Figure 31 is the schematic internal view of installation assembly;
Figure 32 is the D-D cutaway view in Figure 30;
Figure 33 is schematic diagram when straight reinforcing bar is installed;
Schematic diagram when Figure 34 is unloading reinforced frame;
In figure: 1 pedestal, 11 road wheels, 12 is hinged, 13 bearings, 14 fixed length reinforcing bars, 15 reinforcing steel bar frames, 16 straight reinforcing bars;
2 block assembly, 20 first frames, 201 mounting grooves, 21 electric saws, 211 electric saw grooves, 212 electric saw cylinders, 22 locate chainsBar, 221 positioned chain wheels, 222 cushion blocks, 223 pushing blocks, 23 positioning sliding blocks, 231 journal stirrups, 232 fixture blocks, 233 electric expansion bars, 234 circlesArc groove, 24 trays, 25 slide plates, 251 slide plate cylinders, 26 positioning motors, 261 location worm screws, 262 location worm gears, 27 backstays;
3 delivery assemblies, 30 second frames, 31 first forks, 31 ' the second forks, 311 crotches, 312 vertical connecting rods, 313Laterally connecting rod, 32 first grooves, 321 swing worm gear, 322 transition arcs, 323 swing worm screw, 324 fork travel switches, 325Extension rod, 326 fork motors, 33 line wheels, 331 steel wire ropes, 34 second grooves, 341 times delivery wheels, 342 carry worm gear, and 343 is defeatedSend worm screw, 344 carry motors, delivery wheel on 35,351 wheel shafts, 352 the 3rd grooves, 353 lifter racks, 354 lifter wheels, 355Lifting motor, 356 rack stroke switches, 357 rack support, 358 cross bars, 359 rack slides, 36 clamping chambeies, 37 take turns pad, and 371Screw, 372 cannelures, 373 antislip rings, 374 projections, 375 troughs, 38 guide pads, 381 inclined-planes, 39 anti-lock-offs, 391 drive rods,392 swivel beckets, 393 breach;
4 bending assemblies, 40 the 3rd frames, 41 backing plates, 411 directive wheels, 42 lower walls, 421 lower wall chutes, 43 arcs, 431Cover plate, 432 spaces, 44 rotating disks, 441 radial bars, 442 connecting rods, 45 gear rings, 451 lower wall gears, 452 times coil motors, 46 vertical pivots,461 vertical pivot worm gears, 462 vertical pivot worm screws, 463 vertical pivot motors, 47 blocks, 48 pins, 481 back-up blocks, 482 the 4th grooves, 483 gearsRod oil cylinder;
5 transhipment assemblies, 50 the 4th frames, 51 clamping oil cylinders, 511 clamping cylinder piston rods, 512 translation tooth bars, 513 clampingsGear, 514 translation motor, 515 translation rack stroke switches, 516 tooth bar chutes, 52 fixed blocks, 53 clampers, 54 first welderingsMachine;
6 storing assemblies, 60 the 5th frames, 61 supporting disks, 62 the 5th grooves, 63 columns, 631 column worm gears, 632 column snailsBar, 633 column motors, 64 support bars, 65 bridges, 651 storing bars;
7 installation assemblies, 70 the 6th frames, 701 rail grooves, 702 walking gears, 703 walking worm screws, 71 the 6th grooves, 72Walking worm gear, 721 movable motors, 73 the 7th grooves, 731 inner ring gears, 732 inner ring motors, 74 inner rings, 741 positional cylinders,742 location-plates, 743 balls, 75 second welding machines, 76 crane gears.
Detailed description of the invention
As shown in Fig. 1 to Figure 34, the present invention mainly comprises pedestal 1, blocks assembly 2, delivery assembly 3, bending assembly 4, turnFortune assembly 5, storing assembly 6 and installation assembly 7, describe the present invention below in conjunction with accompanying drawing.
As shown in Figure 1, pedestal 1 is matrix of the present invention, is provided with road wheel 11 in the bottom of pedestal, can be convenient to moving of entiretyMoving. Be provided with and block assembly 2 in the left side at pedestal top, as shown in Figures 2 to 6, block assembly 2 mainly comprise the first frame 20,Electric saw 21, electric saw cylinder 212, location chain 22, positioned chain wheels 221, cushion block 222, pushing block 223, positioning sliding block 23, fixture block 232,Electric expansion bar 233, tray 24, slide plate 25, slide plate cylinder 251, positioning motor 26, location worm screw 261, location worm gear 262 andBackstay 27. The first frame 20 is basic components, is provided with electric saw groove 211 at the left end of the first frame, the installation end hinge of electric saw 21Connect and be arranged in electric saw groove, at the hinged electric saw cylinder 212 that is provided with of bottom land of electric saw groove, the piston rod of electric saw cylinder and electric saw hingeConnect, in the time that the piston rod of electric saw cylinder stretches, just can drive the swing of electric saw like this. At the top of the first frame along its lengthBe provided with rectangle elongated slot, below rectangle elongated slot, be provided with mounting groove 201, in mounting groove, be provided with a pair of positioned chain wheels 221, twoBetween positioned chain wheels, be provided with location chain 22, positioned chain wheels is driven by motor, and the upside of location chain is positioned at the groove of rectangle elongated slotThe end. In rectangle elongated slot, be slidably fitted with positioning sliding block 23, be provided with journal stirrup 231 in the both sides of positioning sliding block, journal stirrup and location are slidingPiece forms the structure of a U-shaped, is respectively equipped with electric expansion bar 233, at the free end of each electric expansion bar on two journal stirrupsBe provided with fixture block 232, electric expansion bar can drive the movement of fixture block. On the acting surface of fixture block, be provided with on arc groove 234, two fixture blocksArc groove mating reaction clamp straight reinforcing bar, now two electric expansion bars stretch out, and make two fixture blocks mutually close. Positioning sliding blockBottom is fixed on the chain of location, and positioning sliding block moves with the movement of location chain like this. On the chain of location, be also fixed withCushion block 222 and pushing block 223, straight reinforcing bar is supported at cushion block top together with positioning sliding block top, and it is sliding with location that cushion block is arranged on pushing blockBetween piece, the height of pushing block be greater than cushion block height and straight reinforcing bar external diameter and. Rectangle elongated slot is vertical with electric saw groove to be arranged, at rectangleThe high order end of elongated slot is provided with tray 24, and the effect of tray is to support straight reinforcing bar, prevents from entering in rectangle elongated slot after straight reinforcing bar from tilting.Be slidably fitted with slide plate 25 at the middle part of the first frame, the glide direction of slide plate is parallel with the length direction of rectangle elongated slot. ?The top of one frame is provided with slide plate cylinder 251, and piston rod and the slide plate of slide plate cylinder are connected. Top at slide plate is fixed with locationMotor 26, is provided with location worm screw 261 at the output of positioning motor, is rotatablely equipped with and locates worm engaging and coordinate on slide plateLocation worm gear 262, on the outer wall of location worm gear, be provided with along the location backstay 27 that radially arranges of worm gear. Positioning motor, electricitySaw is all connected with controller signals with electric saw cylinder.
The fixed length of straight reinforcing bar measured and blocked blocking on assembly to realize, being specially: straight reinforcing bar is ridden on cushion block, soAfter one end of straight reinforcing bar is extend between two fixture blocks, then drive electric expansion bar action, make two fixture blocks clamp straight reinforcing bar.Driving positioned chain wheels is rotated, and then drives location chain to move to the right side of pedestal, realizes the movement to straight reinforcing bar. Drive locationMotor action, makes backstay perpendicular to rectangle elongated slot, is provided with contact-making switch, contact-making switch and controller signals on backstayConnect, controller is connected with the motor signal that drives positioned chain wheels, after one end of straight reinforcing bar contacts with contact-making switch, and locate chainWheel stops action, and now the distance between electric saw blade and backstay is required reinforcing bar length; Then controller drives electric sawWork, electric saw cylinder piston rod are retracted, and now electric saw realization is blocked straight reinforcing bar, obtains fixed length reinforcing bar 14. Then location electricityThe motor-driven backstay that makes rotates counterclockwise to the position parallel with rectangle elongated slot, and as shown in Figure 5, then positioned chain wheels continues to turnMoving, fixed length reinforcing bar continues mobile with chain, as shown in Figure 6, when fixture block moves to behind the positioned chain wheels position on right side, electric expansionBar action, makes two fixture blocks unclamp fixed length reinforcing bar, and then fixed length reinforcing bar successively separates with cushion block with positioning sliding block, until pushing block withAfter the left end contact of fixed length reinforcing bar, along with the movement of location chain, pushing block promotes fixed length reinforcing bar and removes from the first frame top, thisThe landing of rear fixed length reinforcing bar is to delivery assembly 3.
Delivery assembly 3 is arranged on the right side of blocking assembly, and as shown in Fig. 7 to Figure 18, delivery assembly mainly comprises the second machineFrame 30, the first fork 31, the second fork 31 ', swing worm gear 321, swing worm screw 323, fork travel switch 324, fork motor326, line wheel 33, lower delivery wheel 341, conveying worm gear 342, conveying worm 343, conveying motor 343, upper delivery wheel 35, lifting toothBar 353, lifter wheel 354, lifting motor 355, rack stroke switch 356, wheel pad 37, guide pad 38 and anti-lock-off 39. As figure7, shown in Fig. 8, be provided with two the first grooves 32 in the front side of the second frame 30, in the first groove, be fixed with fork motor 326,Be provided with and swing worm screw 323 at the output of fork motor, the upper end that swings worm screw is fixed in the inner ring of bearing 13, and bearing is fixedAt the top of the first groove. In the first groove, be rotatablely equipped with and the swing worm gear 321 that swings worm engaging and coordinate, swingingOn the outer wall of worm gear, be fixed with the first fork 31, be provided with crotch 311 at the end of the first fork, crotch is semicircular arc. ?The both sides of one fork be also respectively equipped with the second fork 31 ', the second fork is the structure shape of two and the second fork and the first forkShape is identical, the second fork 31 ' be hingedly mounted in the second frame. Between two first adjacent forks, the first fork withBetween the second fork, be provided with some horizontal connecting rods 312, between the horizontal connecting rod of correspondence, be also provided with vertical connecting rod 313,By horizontal, vertical connecting rod, the first fork and the second fork are fixed together. In the time of fork machine operation, can driveOne, the swing of the second fork.
As shown in figure 11, at the middle part hinged 12 of the first fork, anti-lock-off 39 is installed, the essence of anti-lock-off is L shaped goldBelong to part, the middle part of anti-lock-off and the first fork are hinged, and are provided with torsion spring between anti-lock-off and the first fork, in the effect of torsion springUnder, the effect end of anti-lock-off is towards crotch. The other end of anti-lock-off is drive rod 391, and as shown in figure 12, the end of drive rod is establishedJagged 393, make the end of drive rod become U-shaped structure, in the breach of drive rod, be rotatablely equipped with swivel becket 392, rotateRing is the metalwork of circular arc, on the front side wall of the second frame, is rotatablely equipped with line wheel 33, online wheel and otic placode by otic placodeBetween be provided with wind spring, on the outer wall of online wheel, be wound with steel wire rope 331, the fixing online wheel in one end of steel wire rope is upper, steel wire ropeThe other end is fixed on swivel becket; In the time that first, second fork is downward-sloping, under the effect of wind spring, wirerope-winding is onlineOn wheel. For realizing the control to the first fork angle of inclination, in the first groove, be provided with fork travel switch 324, swinging snailThe outer wall of wheel is provided with extension rod 325, and fork travel switch is connected with controller signals, and controller and fork motor signal connectConnect, after fork travel switch contacts with extension rod, controller control fork motor stops action, the now end of the first forkDownward-sloping, by block assembly carry and come fixed length reinforcing bar 14 extend between crotch and anti-lock-off, now the first fork withThe second fork is realized the support to fixed length reinforcing bar.
As shown in Figure 9, clockwise rotate after certain angle at the drive lower swing worm gear of fork motor, this angle can be establishedFixed, the endways of first, second fork tilt, and in this process, anti-lock-off pulls steel wire rope to extract out from line wheel, until steelWhen silk is restricted completely from the extraction of line wheel, the first fork also can continue to swing; Along with swinging being rotated further of worm gear, the first fork continuesContinuous swing, now, under the pulling force of steel wire rope, overcomes the elastic force of torsion spring, pulls anti-lock-off to swing around pin joint, prevents makingThe effect end of lock-off is to the side oscillation near the first fork pin joint. As shown in figure 10, along with the continuous swing of anti-lock-off, anti-Fixed length reinforcing bar between lock-off and crotch glides gradually under self gravitation, and along effect end landing to the second machine of anti-lock-offThe front side of top of the trellis.
As shown in Fig. 8 to Figure 10, be provided with the second groove 34 at the middle part of the second frame, in the second groove, be rotatablely equipped withSome lower delivery wheels 341 that are located in the same horizontal plane, some lower delivery wheel synchronization actions, the wheel shaft of lower delivery wheel passes through bearing13 are rotatably installed in the second groove, carry the lower coaxial setting of delivery wheel of worm gear 342 and one of them, fixing in the second grooveThere is the motor 344 of conveying, be provided with and the conveying worm 343 of carrying worm gear engagement fit at the output of carrying motor; Some lower defeatedSend the wheel shaft of wheel to link together to realize synchronization action by chain-drive mechanism, carry motor, conveying worm and conveying worm gearForm the first driving mechanism that drives lower delivery wheel to rotate. Both sides at lower delivery wheel top are respectively equipped with guide pad 38, leadBe fixed on to piece on the inwall of the second groove, be provided with inclined-plane 381 in a side of the guide pad towards lower delivery wheel, the low side on inclined-planeConcordant with the top of lower delivery wheel. The reinforcing bar that slides or roll down along first, second fork drops on guiding through the top of the second frameOn piece, then drop on the top of lower delivery wheel along the inclined-plane on guide pad. Good for ensureing between the second frame top and reinforcing barSliding, the top of the second frame is provided with transition arc 322. And be positioned at inclined-plane and mistake on the guide pad of lower delivery wheel front sideCross circular arc tangent.
As shown in figure 13, lower delivery wheel is circular metalwork, on the circular outer wall of lower delivery wheel, is provided with race, as figureShown in 14, in the outer circumferential walls of lower delivery wheel, cover has wheel pad 37, the shape of wheel pad and the shape phase of lower delivery wheel outer circumferential wallsAdapt to, and under wheel pad being enclosed within tightly on delivery wheel. For skidding of anti-sprag, between wheel pad and lower delivery wheel, be provided with screw371, the outer wall of wheel pad is cannelure 372. Wheel pad, for having flexible flexible piece, is preferably quality of rubber materials, can increase like thisFrictional force between wheel pad and reinforcing bar. As shown in figure 15, in the cannelure 372 of wheel pad, be provided with some antislip rings 373, antislip ringPadding with wheel can be integrally manufactured. As shown in figure 16, being provided with some protrudingly 374 on the outer wall of slipmat, is trough between projection 374375, in the time that projection is squeezed, after bulging deformation, just can tilt to wave trough position.
Delivery wheel 35 on being provided with directly over lower delivery wheel, as shown in Figure 8, is provided with the 3rd recessed at the rear side of the second frameGroove 352 is fixed with lifting motor 355 in the 3rd groove, is provided with lifter wheel 354 at lifting motor output, as Fig. 7 instituteShow, in the 3rd groove, be fixed with rack support 357, in rack support, be slidably fitted with lifter rack moving up and down353, the support component that the essence of rack support is lifter rack, any can supporting elevation tooth bar and the lifter rack that can be slidably installedRack support all in protection scope of the present invention. For convenience of the installation of lifter rack, be provided with in the both sides of lifter rack withThe rack slide 359 that rack support is slidably connected. When lifting motor work, can drive the lifting of lifter rack. For controlling liftingExtreme position when gear rack elevating, is respectively equipped with rack stroke switch 356 in top and the bottom of the 3rd groove. As Figure 18 instituteShow, be fixed with cross bar 358 at the free end of lifter rack, on cross bar, be fixed with some wheel shafts that are located in the same horizontal plane351, on each wheel shaft, be rotatablely equipped with delivery wheel 35. Upper delivery wheel is all identical with structure, the shape of lower delivery wheel, upperOn delivery wheel, be also provided with wheel pad. Between wheel pad on upper delivery wheel and lower delivery wheel, surround the clamping chamber 36 of clamping reinforcing bar, twoThe region that cannelure on wheel pad surrounds.
After reinforcing bar slides or rolls down along the inclined-plane on guide pad, drop in the cannelure on lower delivery wheel, then driveLifting motor action, declines delivery wheel, until lifter rack contacts with the rack stroke switch that is positioned at below, now goes upDelivery wheel and lower delivery wheel, by steel bar clamping, as shown in figure 17, now, by carrying motor to drive lower delivery wheel to rotate, just can driveMoving upper delivery wheel rotates, and between reinforcing bar and upper and lower delivery wheel, has frictional force, therefore just can pull reinforcing bar to move.
As shown in Figure 1, be provided with bending assembly 4 on the pedestal on delivery assembly right side, as shown in Figure 19 to Figure 24, bending is totalBecome to comprise the 3rd frame 40, backing plate 41, directive wheel 411, lower wall 42, lower wall chute 421, arc 43, cover plate 431, rotating disk 44,Radial bars 441, connecting rod 442, gear ring 45, lower wall gear 451, lower coil motor 452, vertical pivot 46, vertical pivot worm gear 461, vertical pivot worm screw462, vertical pivot motor 463, block 47, pin 48, back-up block 481 and pin oil cylinder 483. As shown in figure 19, the 3rd frame 40 isMetalwork, for installing, support other parts. As shown in figure 19, be provided with circular groove at the top of the 3rd frame, on the top of circular grooveBe fixed with bearing, in the inner ring of bearing, be fixed with gear ring 45, the top of gear ring be fixed be positioned at above the 3rd frame underDish 42, the metalwork that lower wall is annular. For driving the rotation of lower wall, in circular groove, be fixed with lower coil motor 452, at lower wall electricityMachine output is provided with the lower wall gear 451 with gear ring engagement fit, and lower coil motor, lower wall gear and gear ring have formed driving lower wallThe second driving mechanism rotating. As shown in figure 22, above lower wall, be provided with four arcs 43, the gold that arc is circular arcBelong to plate, be provided with 421, four lower wall chutes of four lower wall chutes at the top of lower wall all along the radial direction setting of lower wall, and fourIndividual lower wall chute evenly arranges on same circumference. Four arcs are slidably mounted on respectively in lower wall chute, outside arcFootpath is less than the external diameter of lower wall, is fixed with cover plate 431 at the top of arc, and the essence of cover plate is circular arc plate, and cover plate outsideFootpath equates with the external diameter of lower wall, and cover plate arranges with arc is concentric. For driving the slip of arc, as shown in figure 20, at lower wallInner chamber in be fixed with bearing, in bearing inner race, be fixed with rotating disk 44, the top of rotating disk is concordant with the top of cover plate. At rotating diskOuter wall on to be fixed with 441, four radial bars of four radial bars corresponding one by one with four arcs. At corresponding radial bars and arcBetween shape plate, be provided with connecting rod 442, connecting rod and arc, connecting rod and radial bars are articulated and connected. When radial bars and the setting of connecting rod conllinearTime, the outer wall of four cover plates and the outer wall of lower wall are leveled up and down, and between every adjacent cover plate, form space 432. For driving rotating diskRotation, be fixed with vertical pivot 46 in the bottom of rotating disk, on vertical pivot, fix vertical pivot worm gear 461, be fixed with vertical pivot in gear ring insideMotor 463, is provided with and the vertical pivot worm screw 462 of vertical pivot worm gear engagement fit at vertical pivot motor output end. In the time of vertical pivot machine operation,Can drive turntable rotation, and then drive the slip of the relative lower wall of arc by connecting rod. Vertical pivot motor, vertical pivot worm screw, vertical pivot snailWheel and vertical pivot have formed the 3rd driving mechanism that drives turntable rotation.
The outer wall of a cover plate is provided with block 47 therein, surrounds a reinforcing bar between block and arc, cover plate and lower wallEnd clamping cavity, one end of the reinforcing bar coming from delivery assembly conveying extend in this reinforcing bar end clamping cavity, now steelMuscle and arc are located in the same horizontal plane. For ensureing that reinforcing bar enters into reinforcing bar end clamping cavity smoothly, at the 3rd machineThe left end of frame is provided with backing plate 41, as shown in figure 21, is provided with a pair of directive wheel 411 at the top of backing plate, reinforcing bar from two directive wheels itBetween enter into reinforcing bar end clamping cavity after passing. As shown in figure 23, at the outer pin 48 that is arranged with of lower wall, in the 3rd frameBe provided with the 4th groove 482, be provided with back-up block 481 on the top of the 4th groove, back-up block is columniform hollow structure, supportsPiece is fixed on the inwall of the 4th groove, and pin is slidably mounted in the inner chamber of back-up block. Bottom at pin is fixed with pinOil cylinder 483, pin hydraulic oil cylinder driving pin stretches out the 3rd frame. Between pin and arc, there is gap, pin and center of turntableLine perpendicular to the moving direction of reinforcing bar in delivery assembly, and reinforcing bar tangentially enters between block and arc,Circular reinforcing bar after this tangent line and bending is tangent.
After one end of reinforcing bar extend between block and arc, drive pin cylinder action to make pin stretch out the 3rdFrame, now, has less gap between pin and reinforcing bar, this gap width is 1-3mm; Then drive lower wall electric machine rotation,Lower wall is rotated, drive reinforcing bar to rotate in the process that lower wall rotates, the setting of pin can make the outer wall of reinforcing bar around arcCarry out bending, until lower wall is while turning over one week, it is a circle that reinforcing bar is bent into. As shown in figure 24, then drive rotating disk electricityMachine work makes dial rotation and turns over certain angle, and now connecting rod drives the relative lower wall of arc to slide, four cover plates toCenter is drawn close, until expose circular reinforcing bar. Now four cover plates are placed in the inner side of circular reinforcing bar, circular reinforcing bar can be taken off.After each bending operation completes, lower wall should be got back to initial position, and this initial position meets pin and is positioned at block place, to ensure lower wallWhen rotation, pin just can be realized the bending to reinforcing bar with arc mating reaction, and ensures that reinforcing bar can enter into reinforcing bar end smoothlyIn clamping cavity.
As shown in Figure 1, be provided with transhipment assembly 5 on the right side of bending assembly, as shown in Figure 25 to Figure 27, transhipment assembly comprisesThe 4th frame 50, clamping oil cylinder 51, translation tooth bar 512, clamping gear 513, translation motor 514, translation rack stroke switch515, fixed block 52, clamper 53 and the first welding machine 54. As shown in figure 27, the metalwork that the 4th frame 50 is U-shaped, at the 4th machineThe top slide of frame is provided with a pair of clamping oil cylinder 51, two clamping oil cylinders and lays respectively at the two ends of the 4th frame, two clamping oil cylindersThe 511 conllinear settings of clamping cylinder piston rod, and the piston rod of arbitrary clamping oil cylinder towards correspondence another clamping oil cylinder. For drivingThe slip of moving clamping oil cylinder, is fixed with translation tooth bar 512 in the bottom of each clamping oil cylinder, and translation tooth bar and the 4th frame are slidedConnect. Both sides, front and back in the 4th frame are fixed with respectively translation motor 514, are fixed with respectively folder at the output of translation motorHold gear 513, clamping gear and translation tooth bar engagement fit. End at each clamping cylinder piston rod is fixed with clamper53, the metalwork that clamper is circular arc is provided with deep-slotted chip breaker on clamper, while placing circular reinforcing bar, circular reinforcing bar is placed onIn deep-slotted chip breaker. After two clamping cylinder piston rods stretch out completely, the deep-slotted chip breaker on two clampers is positioned on same circumference, this circumferenceDiameter and the diameter of circular reinforcing bar adapt. The glide direction of translation tooth bar is axially vertical with clamping cylinder piston rod, as figureShown in 26, be provided with tooth bar chute 516 at the top of the 4th frame, translation tooth bar is slidably mounted in tooth bar chute, sliding at tooth barThe two ends of groove are respectively equipped with translation rack stroke switch 515, so that the displacement of translation tooth bar is controlled. Translation rack stroke is openedClose and be connected with controller signals, controller is connected with translation motor signal. In the 4th frame between two clampers, be provided withOne welding machine 54, after circular reinforcing bar is placed between clamper, drives clamping cylinder piston rod to stretch out and clamps circular reinforcing bar, andThe joint of circular reinforcing bar is arranged down, then by the first welding machine, the joint of circular reinforcing bar is welded, obtain circleThe reinforced frame of shape. Translation motor action subsequently, drives clamping oil cylinder and reinforced frame to move from left to right.
As shown in Figure 1, be provided with storing assembly 6 on the right side of transhipment assembly, as shown in FIG. 28 to 29, storing assembly 6 wrapsDraw together the 5th frame 60, supporting disk 61, column 63, column worm gear 631, column worm screw 632, column motor 633, support bar 64, barFrame 65 and storing bar 651. As shown in figure 29, the 5th frame 60 is hollow structure, is provided with the 5th groove 62 in the 5th frame,The top of the 5th groove is provided with bearing, is provided with supporting disk 61 in bearing inner race, is provided with column 63, column in the bottom of supporting diskBottom be rotatably installed in bearing. On column, be installed with column worm gear 631, in the 5th groove, be fixed with column electricityMachine 633, is provided with column worm screw 632 at column motor output end; Column, column motor, column worm screw and column worm gear have formed4 wheel driven actuation mechanism. As shown in figure 28, be fixed with support bar 64 at the top of supporting disk, be fixed with bridge at the top of support bar65, bridge is square structure, on four sidewalls of bridge, is respectively equipped with one group of storing bar 651, and every group of storing bar comprises three651, three storing bars of storing bar are positioned on same circumference, and this circumference is identical with the diameter of reinforcing steel bar frame. In the effect of translation motorUnder, clamper hangs over reinforcing steel bar frame on storing bar, and clamper is in the process of transporting reinforcing steel bar frame, along reinforcing steel bar frame axial direction, steelMuscle frame is positioned at the periphery of storing bar. After clamping cylinder piston rod is retracted, reinforcing steel bar frame can hang on storing bar. On bridge, be provided with fourGroup storing bar, at each 90 degree that rotate of drive lower support dish of column motor, to make the every work of column motor once, just has oneGroup storing bar is towards installation assembly.
As shown in Figure 1, be provided with the installation assembly 7 that some front and back arrange on the right side of storing assembly, as Figure 30 to Figure 34 instituteShow, installation assembly comprises the 6th frame 70, walking gear 702, walking worm screw 703, walking worm gear 72, movable motor 721, inner ringGear 731, inner ring motor 732, inner ring 74, positional cylinder 741, location-plate 742, ball 743 and the second welding machine 75. As Figure 29 instituteShow, the bottom of the 6th frame 70 is installation end, is provided with the rail groove 701 that a pair of left and right arranges, at base in the bottom of the 6th frameThe top of seat is provided with pair of guide rails, and the 6th frame is slidably mounted on guide rail by rail groove. Between two rail grooves, be provided with oneTo the 6th groove 71, be rotatablely equipped with walking worm screw 703 in the bottom of the 6th frame, the two ends of walking worm screw are placed in respectively the 6thIn groove, on the worm shaft of walking worm screw that is placed in the 6th groove, be fixed with walking gear 702, stretch out the bottom of walking gearThe 6th frame, is provided with the walking rack between two guide rails at the top of the 6th frame, and walking gear engages with walking rackCoordinate. Be positioned at the walking worm gear 72 of walking above worm screw, walking worm gear and walking snail being rotatablely equipped with between two walking gearsBar engagement fit, is provided with the movable motor 721 that drives walking worm gear to rotate in the bottom of the 6th frame. The top of the 6th frame isAnnular, is rotatablely equipped with inner ring 74 in the inner side of the 6th upper rack, and shown in figure 32, inner ring is cirque structure, interiorThe both ends of the surface of circle are provided with ball 743, are provided with inner ring holding tank on the top of the 6th frame, and inner ring is placed in inner ring holding tank,And ball contacts with the inwall of inner ring holding tank, can realize turning of relative the 6th frame of inner ring by arranging of ball like thisMoving, and frictional force is little. On the outer wall of inner ring, being provided with flank profil, is to drive the rotation of inner ring, is provided with the above movable motorSeven grooves 73 are fixed with inner ring motor 732 in the 7th groove, are provided with inner ring gear 731, internal ring gear at inner ring motor output endWheel and inner ring engagement fit.
As shown in figure 30, on the inwall of inner ring, be fixed with three positional cylinders 741, free at the piston rod of positional cylinder742, three positional cylinders of location-plate that end is fixed with circular arc evenly arrange on same circumference. When the piston rod of positional cylinderAfter stretching out, can realize the clamping to reinforcing steel bar frame. Before and after the 6th frame of some installation assemblies, corresponding setting, makes to be positioned at location-plateBetween being centered close on same straight line of some reinforcing steel bar frames. Now, drive movable motor action, make some the 6th frames etc.Spacing arranges, and then straight reinforcing bar 16 is placed on to the inside of some reinforcing steel bar frames, and under the effect of self gravitation, straight reinforcing bar is positioned at reinforcing barThe minimum point of frame. Be provided with the second welding machine 75 in the side of each the 6th frame, by the second welding machine, straight reinforcing bar and reinforcing steel bar frame weldedConnect fixing. After the second welding machine operation completes, inner ring motor action, makes inner ring rotate certain angle, and then another is straightReinforcing bar is placed on reinforcing steel bar frame inner side, and again by the second welding machine, straight reinforcing bar and reinforcing steel bar frame is welded, as shown in figure 33, untilAll be weldingly fixed in reinforcing steel bar frame along the multiple straight reinforcing bar circumferentially evenly arranging, just obtained reinforced frame. As shown in figure 34, pass throughCrane gear 76 is held one end of reinforced frame, and then drive installation assembly is drawn close to a side, and now the major part of reinforced frame is exposed,Can reinforced frame be taken out by crane gear.
Assembly, delivery assembly, bending assembly, transhipment assembly, storing assembly and the installation assembly of blocking of the present invention is from left-handThe right side sets gradually, and blocks assembly and realizes the fixed length measurement to reinforcing bar and block; Delivery assembly is by the cooperation folder of upper and lower delivery wheelTight and rotation realizes the conveying to reinforcing bar; The circular motion of bending assembly by arc also coordinates pin to realize the folding to reinforcing barCurvedly obtain circular reinforcing steel bar frame; Transhipment assembly can be realized the conveying to reinforcing steel bar frame, and the joint of reinforcing steel bar frame is welded solidFixed; Storing assembly is used for storing reinforcing steel bar frame, so that take; Installation assembly is for realizing location and the weldering of straight reinforcing bar and reinforcing steel bar frameConnect. Whole manufacture process is successive, can effectively improve the operating efficiency while manufacturing reinforced frame.

Claims (10)

1. the circular reinforced frame manufacturing line of civil engineering, is characterized in that, it comprises pedestal, blocks assembly, delivery assembly, bending are totalBecome, transport assembly, storing assembly and installation assembly, be provided with road wheel in the bottom of described pedestal, establish in the left side of described pedestalBlock assembly;
Described block assembly comprise the first frame, electric saw, electric saw cylinder, positioning sliding block, electric expansion bar, fixture block, positioned chain wheels,Location chain, slide plate, slide plate cylinder, positioning motor, location worm gear and location worm screw, described the first frame is fixed on the top of pedestalPortion, is provided with the electric saw groove arranging along the first frame width in the left side of described the first frame, described electric saw is hingedly mounted onIn electric saw groove, and in described electric saw groove, be provided with the electric saw cylinder that drives electric saw to swing around pin joint; In described the first frameTop is provided with the rectangle elongated slot arranging along the first frame length direction, is provided with mounting groove, in institute below described rectangle elongated slotState in mounting groove and be provided with a pair of positioned chain wheels, in positioned chain wheels described in two, coordinate location chain is installed, wherein fixed described in onePosition sprocket wheel rotates under motor drives, and is fixed with positioning sliding block, described positioning sliding block and rectangle elongated slot on the chain of described locationBe slidably connected, on described positioning sliding block, be provided with a pair of journal stirrup, on journal stirrup described in two, be respectively equipped with electric expansion bar, describedThe free end of electric expansion bar is provided with fixture block, described in each, on the acting surface of fixture block, is respectively equipped with arc groove, circular arc described in twoGroove mating reaction clamps straight reinforcing bar; On the chain of described location, be also provided with pushing block, between described pushing block and positioning sliding block, be provided withCushion block, the top mating reaction of the top of described cushion block and positioning sliding block supports straight reinforcing bar, and the height of described pushing block is greater than padTile height and straight reinforcing bar external diameter and; Top slide in described the first frame is provided with slide plate, the glide direction of described slide plateParallel with the length direction of rectangle elongated slot, be provided with the slide plate cylinder that drives slide plate slides at the top of described the first frame, in instituteState the location worm screw and the location worm gear that on slide plate, are rotatablely equipped with engagement fit, described location worm screw is under the driving of positioning motorRotate, on the worm gear of described location, be fixed with backstay, on the acting surface of described backstay, be provided with contact-making switch, described contactSwitch is connected with controller signals, and described controller is connected with the motor signal that drives positioned chain wheels; Described controller is also with fixedPosition motor, electric saw are connected with electric saw air cylinder signal;
On the described pedestal that blocks assembly right side, be provided with delivery assembly, described delivery assembly mainly comprises the second frame, firstFork, the second fork, swing worm gear, swing worm screw, fork motor, line wheel, lower delivery wheel, the first driving mechanism, upper delivery wheel,Lifter rack, lifter wheel, lifting motor, cross bar, rack slide, wheel pad, guide pad and anti-lock-off, described the second frame is fixedAt the top of pedestal, be provided with two the first grooves that left and right arranges in the front side of described the second frame, in described the first grooveBe fixed with fork motor, be provided with and swing worm screw at described fork motor output end, in described the first groove, be rotatablely equipped with pendulumMoving worm gear is fixed with the first fork on the outer wall of described swing worm gear, also hingedly in the front side of the second frame is provided with twoThe second fork, described in two the structure of the second fork and the first fork, shape all identical and two first forks be positioned at two second forksBetween; The action of described the first fork and the second swing link synchronous, is provided with crotch at the free end of first, second fork, described theThe outer wall of one fork is provided with extension rod, is provided with the fork travel switch corresponding with extension rod in described the first groove, described inFork travel switch is connected with controller signals, and described controller is connected with fork motor signal; In described the first forkPortion is hinged is provided with L shaped anti-lock-off, is provided with torsion spring, between described anti-lock-off and the first fork under the effect of described torsion springThe effect end of anti-lock-off is towards a side at crotch place, and the other end of described anti-lock-off is drive rod, in described the second frameFront side is rotatablely equipped with line wheel, between described line wheel and the second frame, is provided with wind spring, between described line wheel and drive rod, establishesThere is steel wire rope; In the time that extension rod contacts with fork travel switch, the free end of first, second fork is towards having a down dip, now at volumeUnder the effect of spring, wire rope roll is on line wheel; After fork motor drives swing worm screw to turn an angle, first, secondThe free end of fork is towards tilting, and the effect that now steel wire rope pulls drive rod to overcome torsion spring is supported or opposed the effect end of anti-lock-offFrom the lopsidedness of crotch; Be provided with the second groove at the middle part of described the second frame, in described the second groove, be rotatablely equipped withThe lower delivery wheel of some synchronization actions is provided with the first driving mechanism that under driving, delivery wheel rotates in described the second groove; ?The rear side of described the second frame is provided with the 3rd groove, is fixed with lifting motor, at described lifting motor in described the 3rd grooveOutput is provided with lifter wheel, is provided with and the lifter rack of lifter wheel engagement fit, described in described the 3rd grooveIn three grooves, be provided with two rack stroke switches that lay respectively at lifter rack above and below, described rack stroke switch and controlDevice signal processed connects, and described controller is connected with lifting motor signal; On described lifter rack, be fixed with cross bar, at described horizontal strokeOn bar, be rotatablely equipped with some upper delivery wheels, some described upper delivery wheels lay respectively at lower delivery wheel directly over, upper and lower defeatedSend on the outer wall of wheel and be respectively equipped with wheel pad, the described pad of taking turns, for annular flexible piece, is provided with cannelure on described outer wall of taking turns pad,After described lifter rack contacts with the rack stroke switch of below, the cannelure described in two on wheel pad surrounds the folder of clamping reinforcing barHold chamber; Both sides at some described lower delivery wheels are respectively equipped with guide pad, and described in two, guide pad is separately fixed at second grooveOn inwall, be provided with inclined-plane, the top horizontal of the low side on described inclined-plane and lower delivery wheel in a side of the guide pad near lower delivery wheelTogether, reinforcing bar drops on the top of the second frame after being slided or rolled down by first, second fork, then exist through the landing of the inclined-plane of guide padThe top of lower delivery wheel;
Be provided with bending assembly on the right side of described delivery assembly, described bending assembly mainly comprises the 3rd frame, lower wall, arcPlate, rotating disk, radial bars, connecting rod, the second driving mechanism, the 3rd driving mechanism, block, pin and pin oil cylinder, described the 3rd machineFrame is fixed on the top of pedestal, is rotatablely equipped with the lower wall of annular at the top of described the 3rd frame, in described the 3rd frameBe provided with drive lower wall rotate the second driving mechanism, the top of described lower wall be provided with four along lower wall radially arrange underDish chute, four described lower wall chutes are along circumferentially evenly arranging, and are slidably fitted with circular arc described in each in lower wall chuteArc, is fixed with the cover plate of circular arc at the top of described arc, the external diameter of described cover plate is identical with the external diameter of lower wall alsoBe greater than the external diameter of arc; Inner side at described lower wall is rotatablely equipped with rotating disk, on the outer wall on the top of described rotating disk, is provided withFour radial bars are respectively equipped with connecting rod, at the end of described lower wall between four described radial bars and the inwall of four arcsPortion is provided with the 3rd driving mechanism that drives turntable rotation; Described in one, the outer wall of end cap is provided with block therein, the described the 3rdThe top of frame is provided with vertical pin, is provided with the 4th groove at the top of described the 3rd frame, in described the 4th groove, establishesThere is the pin oil cylinder that drives pin lifting, between described pin and arc outer wall, there is gap, described pin and center of turntableLine perpendicular to the moving direction of reinforcing bar in delivery assembly, and reinforcing bar tangentially enters between block and arc;
Be provided with transhipment assembly on the right side of described bending assembly, described transhipment assembly mainly comprises the 4th frame, clamping oil cylinder, flatMove tooth bar, translation motor, fixed block, clamper and the first welding machine, described the 4th frame is U-shaped structure and is fixed on pedestal topPortion, is slidably fitted with respectively clamping oil cylinder at the two ends of described the 4th frame, clamps the clamping cylinder piston rod of oil cylinder described in twoCoaxial line arranges, and is provided with the clamper of circular arc, clamper mating reaction described in two at the end of described clamping cylinder piston rodClamping reinforcing steel bar frame, the bottom that clamps oil cylinder described in each is fixed with the translation tooth bar being slidably mounted in the 4th frame, in instituteThe front and back side of stating the 4th frame is respectively equipped with translation motor, is provided with translation tooth bar and engages and join at the output of described translation motorThe shiftable gear closing, the moving direction of described translation tooth bar is axial vertical with clamping cylinder piston rod, in described the 4th frameMiddle part be provided with the first welding machine;
Be provided with storing assembly on the right side of described transhipment assembly, described storing assembly mainly comprises the 5th frame, supporting disk, the 4thDriving mechanism, support bar, bridge and storing bar, described the 5th frame is fixed on the top of pedestal, on the top of described the 5th framePortion is rotatablely equipped with supporting disk, is provided with the 4 wheel driven actuation mechanism that drives supporting disk rotation, at described in described the 5th frameThe top of support plate is fixed with support bar, is fixed with square bridge at the top of described support bar, outside four of described bridgeOn wall, be respectively equipped with one group of storing bar, every group comprises three storing bars that are positioned on same circumference;
Be provided with the installation assembly that some front and back arrange on the right side of described storing assembly, described installation assembly mainly comprises the 6th machineFrame, walking gear, walking worm screw, walking worm gear, movable motor, inner ring gear, inner ring motor, inner ring, positional cylinder, location-plateWith the second welding machine, described the 6th frame is slidably mounted on the top of pedestal, is rotatablely equipped with engagement joins in the bottom of described pedestalThe walking worm screw of closing and walking worm gear, described walking worm gear is driven and is rotated by movable motor, divides at the two ends of described walking worm screwDo not fix walking gear, the walking rack engagement fit at described walking gear and pedestal top, the top of described the 6th frame isAnnular, is rotatablely equipped with inner ring in the inner side on the top of described the 6th frame, on the outer wall of described inner ring, is provided with flank profil,Described the 6th frame is provided with the inner ring gear with inner ring engagement fit, and described inner ring gear is driven and rotated by inner ring motor; ?On the inwall of described inner ring, be evenly provided with three positional cylinders, be fixed with circular arc at the piston rod free end of described positional cylinderThe location-plate of shape, three described location-plate mating reactions clamping reinforcing steel bar frames, are provided with the in a side of the bottom of described the 6th frameTwo welding machines.
2. the circular reinforced frame manufacturing line of civil engineering according to claim 1, is characterized in that, the first adjacent fork withBetween the second fork, between two first forks, be respectively equipped with and be provided with multiple horizontal connecting rods, described in every adjacent two, laterally connectBetween extension bar, be provided with vertical connecting rod.
3. the circular reinforced frame manufacturing line of civil engineering according to claim 1, is characterized in that described the first driving mechanism bagDraw together and carry motor, conveying worm and conveying worm gear, described conveying motor is fixed in the second groove, and described conveying worm is fixed onCarry on motor output shaft, described conveying worm gear and one of them time coaxial setting of delivery wheel and with conveying worm engagement fit.
4. the circular reinforced frame manufacturing line of civil engineering according to claim 1, is characterized in that, the described pad of taking turns is rubber parts,On the outer wall of upper and lower delivery wheel, be respectively equipped with the race of circular arc, describedly take turns the inwall of pad and the outer wall of upper and lower delivery wheel connectsTouch.
5. the circular reinforced frame manufacturing line of civil engineering according to claim 1, is characterized in that, the end of described drive rod becomesU-shaped structure, is rotatablely equipped with swivel becket in the inner side of the end of described drive rod.
6. the circular reinforced frame manufacturing line of civil engineering according to claim 1, is characterized in that described the second driving mechanism bagDraw together gear ring, lower coil motor and lower wall gear, described gear ring is rotatably installed in the top of the second frame, solid at the top of described gear ringFix dish, in described the second frame, be fixed with lower coil motor, described lower wall gear is fixed on lower wall motor output end and toothCircle engagement fit.
7. the circular reinforced frame manufacturing line of civil engineering according to claim 1, is characterized in that described the 3rd driving mechanism bagDraw together vertical pivot, vertical pivot motor, vertical pivot worm screw and vertical pivot worm gear, described vertical pivot motor is fixed on lower tray bottom, and described vertical pivot is fixed onThe bottom of rotating disk, is provided with vertical pivot worm screw at described vertical pivot motor output end, is provided with vertical pivot worm engaging and joins on described vertical pivotThe vertical pivot worm gear closing.
8. the circular reinforced frame manufacturing line of civil engineering according to claim 1, is characterized in that, on the top of described the second frameThe left side of portion is provided with backing plate, is rotatablely equipped with a pair of directive wheel on described backing plate, from delivery assembly carry and come reinforcing bar fromBetween two directive wheels through and to the side shifting at block place.
9. the circular reinforced frame manufacturing line of civil engineering according to claim 1, is characterized in that described 4 wheel driven actuation mechanism bagDraw together column, column worm gear, column worm screw and column motor, described column is fixed on the bottom of supporting disk, and described column motor is establishedPut in the inside of the 4th frame, on described column, be fixed with column worm gear, be provided with and column at described column motor output endThe column worm screw of worm gear engagement fit.
10. the circular reinforced frame manufacturing line of civil engineering according to claim 1, is characterized in that, in the both sides of described inner ringBe respectively equipped with a circle ball, be provided with rail groove in the inner side of described the 5th frame, described inner ring be placed in rail groove and ball andThe inwall contact of rail groove.
CN201510963654.9A 2015-12-19 2015-12-19 Production line for civil-engineering circular reinforcement frame Pending CN105583633A (en)

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US3072358A (en) * 1961-01-25 1963-01-08 Joseph T Ryerson & Son Inc Support for coiled cables or the like
US3584809A (en) * 1969-09-19 1971-06-15 Ralph Ogden Sr Reel for coils of welding wire
JP2000210821A (en) * 1999-01-25 2000-08-02 Matsushita Refrig Co Ltd Manufacture of flat parts
CN102641971A (en) * 2012-04-06 2012-08-22 冯广建 Multidirectional linking amplitude-changing reinforced bar forming machine
CN102849396A (en) * 2012-09-03 2013-01-02 上海冀晟自动化成套设备有限公司 Lifting type roller conveyor with center clamping mechanisms
CN104096782A (en) * 2014-07-25 2014-10-15 中国一冶集团有限公司 Steel bar circular bending tool
CN104607944A (en) * 2015-02-06 2015-05-13 国家电网公司 Reinforcing steel bar frame manufacturing device
CN204504042U (en) * 2015-03-23 2015-07-29 嘉兴瑞尔铝业有限公司 A kind of automatic collecting mechanism of tube and pipe of aluminium alloy

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3072358A (en) * 1961-01-25 1963-01-08 Joseph T Ryerson & Son Inc Support for coiled cables or the like
US3584809A (en) * 1969-09-19 1971-06-15 Ralph Ogden Sr Reel for coils of welding wire
JP2000210821A (en) * 1999-01-25 2000-08-02 Matsushita Refrig Co Ltd Manufacture of flat parts
CN102641971A (en) * 2012-04-06 2012-08-22 冯广建 Multidirectional linking amplitude-changing reinforced bar forming machine
CN102849396A (en) * 2012-09-03 2013-01-02 上海冀晟自动化成套设备有限公司 Lifting type roller conveyor with center clamping mechanisms
CN104096782A (en) * 2014-07-25 2014-10-15 中国一冶集团有限公司 Steel bar circular bending tool
CN104607944A (en) * 2015-02-06 2015-05-13 国家电网公司 Reinforcing steel bar frame manufacturing device
CN204504042U (en) * 2015-03-23 2015-07-29 嘉兴瑞尔铝业有限公司 A kind of automatic collecting mechanism of tube and pipe of aluminium alloy

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