CN105583580B - A kind of process that the face of cylinder is processed on bead - Google Patents
A kind of process that the face of cylinder is processed on bead Download PDFInfo
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- CN105583580B CN105583580B CN201410649030.5A CN201410649030A CN105583580B CN 105583580 B CN105583580 B CN 105583580B CN 201410649030 A CN201410649030 A CN 201410649030A CN 105583580 B CN105583580 B CN 105583580B
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- bead
- cylinder
- face
- positioning hole
- forming panel
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- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a kind of process that the face of cylinder is processed on bead, including：Bonding, centreless grinding, heat treatment, pincers worker, cleaning.The bonding is bonded together two beads with special tooling by epoxide-resin glue；The centreless grinding is using the face of cylinder on centerless grinder processing bead；The heat treatment is in 140 ± 15 DEG C of lonneals carried out to part not less than 2.5 hours；The pincers worker is the remaining glue cleared up on bead；The cleaning is to carry out ultrasonic wave cleaning to bead.The instrument of bonding in a kind of processing method that the face of cylinder is processed on bead, including bottom plate and forming panel, a series of bead positioning holes is provided with the forming panel.The inventive method, two beads are bonded together, utilize two points of the centre of sphere, self-assembling formation crosses the straight line of the centre of sphere, using the self-centering operation principle of centerless grinder, can once complete the processing on the face of cylinder on two beads, it is easily achieved, a kind of new method is provided for the processing of other like parts.
Description
Technical field
The invention belongs to processing technique field, more particularly to a kind of process that the face of cylinder is processed on bead.
Background technology
A high accuracy circular cylinder is processed on bead, because bead hardness is high, precision height in the face of cylinder is, it is necessary to be ground ability
Reach size and roughness requirements.But because the small ball's diameter is very small, can not clamping and positioning.
Using traditional thinking, bead is bonded in a clamping rod, due to being difficult with clamping in rod by the bead centre of sphere
Heart line overlaps, and during grinding, the face of cylinder is asymmetric, and easy to fall off.
Using traditional processing thought and method, waste time and energy, and be difficult that the qualified face of cylinder is processed on bead.
The content of the invention：
The goal of the invention of the present invention is to be difficult to the difficult point of Set and Positioning processing for bead, and design provides one kind on bead
Process the process on the face of cylinder, with one group of special tooling, by two beads with gemel connection together, then using centerless grinding
Technique, two bead centre of sphere self-assembling formations, one axial line, processed with centerless grinder, it is not necessary to Clamp blocks, led by guide wheel
Face of cylinder processing can be completed by drawing.
The technical solution adopted by the present invention is that a kind of process that the face of cylinder is processed on bead, work flow includes,
Bonding, centreless grinding, heat treatment, pincers worker, cleaning, comprise the following steps that：
Step 1：Process bead adhesive tool
The forming panel 2 that the frock includes bottom plate 1 and placed on it forms；It is uniform multiple with rule on forming panel 2
The bead positioning hole 3 of lattice, bead positioning hole 3 are through hole, and its aperture is engaged with the diameter of 1 bead, and clearance control exists
Within 0.005mm, bead positioning hole 3 is perpendicular to the bottom surface of forming panel 2, the depth of bead positioning hole 3 and the thickness of forming panel 2
Size is identical, and the gap between two beads that the thickness of forming panel 2 should make to be vertically disposed in bead positioning hole 3 exists
Within 2-2.5mm；
Step 2：It is bonded bead
Bottom plate 1 is horizontal positioned, and forming panel 2 is placed on bottom plate 1；After 1 bead is first put into bead positioning hole 3
Injecting glue in toward positioning hole 3, stop injecting glue when 1 millimeter of 3 aperture of glue surface Distance positioning hole, then be put into positioning hole 3 another 1 it is same
The bead of specification, after the either flush of the upper extreme point of bead and forming panel 2 that is put into；Remove the remaining glue for overflowing positioning hole 3, put
After putting 5-6 hours, bond together two beads are taken out；
Step 3：It is ground the bead face of cylinder
Bond together two beads are carried out into centreless grinding methods to be processed, the face of cylinder of bead is necessary during processing
Once it is ground to the size needed for processing；
Step 4：Clear up bead
Complete after processing, in 8 hours, glue processing more than lonneal and cleaning cleaning is carried out to the part processed.
Preferably, the bonding bead process described in step 2, operating temperature need to be maintained between 19-20 DEG C.
Preferable bottom plate 1 and forming panel 2 use fluoroplastics material.
The technique effect of the present invention, using the present invention, two beads is bonded together compared with original processing method, profit
With two points of the centre of sphere, self-assembling formation crosses the straight line of the centre of sphere, using the self-centering operation principle of centerless grinder, can once complete
The processing on the face of cylinder, avoids the problem of general thinking is difficult to Set and Positioning on two beads, zero processed with the method
Part, face of cylinder dimensional tolerance is within 0.01mm, surface roughness Ra 0.8, and the method process reliability is high, and quality is high, production
Cycle is short, greatly improves processing efficiency, reduces production cost and labor intensity, and the processing for other like parts provides
A kind of new method.
Brief description of the drawings
Fig. 1 is a kind of specific purpose tool structural representation of the inventive method bonding,
Fig. 2 is the part schematic diagram after the inventive method bonding；
Fig. 3 is part schematic diagram after the inventive method centerless grinding；
Fig. 4 is the front view of the inventive method forming panel.
Embodiment
In order to preferably implement the inventive method, the inventive method is elaborated with reference to Figure of description, please
Refering to Figure of description 1,2,3,4.
A kind of instrument of bonding in the processing method that the face of cylinder is processed on bead, including：Bottom plate 1 and forming panel
2。
The bottom of forming panel 2 is bonded with plate top surface, and a series of bead positioning holes 3 are provided with the forming panel 2,
Bead 4,6 and glue are placed in the bead positioning hole 3；The bead positioning hole 3 is engaged with the diameter of bead 4,6, gap control
System is in 0.005mm.
The bead positioning hole of the forming panel 2 ensures between bead 4,6 perpendicular to bottom surface, forming panel thickness
The thickness degree of glue 5 is between 2-2.5mm.
During use, bottom plate 1 is placed and is laid flat on the table, forming panel 2 is placed on bottom plate 1, and bead 4 is put
Enter in bead positioning hole 3, suit with the top surface of bottom plate 1, then glue 3 is put into bead positioning hole 3, then bead 6 is put into bead
In positioning hole 3, ensure the upper extreme point of bead 6 and the either flush of forming panel 2, remove the remaining glue of spilling, will after placing 5-6 hours
Bead 4, glue 5, the bead 6 to bond together takes out, and takes out part such as Fig. 2 schematic diagrames.In applying for the invention adhering method
Journey, operating temperature need to be maintained between 19-20 DEG C.
2 bonding part of schematic diagram progress centreless grinding method is processed, must once be ground to size during processing,
Size is ground using applicable cylinder bar adjustment, part such as schematic diagram 3 after processing.Part needs to carry out low temperature after completing processing
Glue work more than tempering and cleaning cleaning.
Claims (3)
1. a kind of process that the face of cylinder is processed on bead, work flow include, it is bonded, centreless grinding, heat treatment, pincers worker,
Cleaning, it is characterised in that comprise the following steps that：
Step 1：Process bead adhesive tool
The frock includes bottom plate (1) and places the forming panel (2) on it；Uniform multiple same specifications on forming panel (2)
Bead positioning hole (3), bead positioning hole (3) is through hole, and its aperture is engaged with the diameter of 1 bead, and clearance control exists
Within 0.005mm, bead positioning hole (3) is perpendicular to forming panel (2) bottom surface, the depth and forming panel of bead positioning hole (3)
(2) thickness is identical, and the thickness of forming panel (2) should make to be vertically disposed in bead positioning hole (3) two small
Gap between ball is within 2-2.5mm；
Step 2：It is bonded bead
Bottom plate (1) is horizontal positioned, and forming panel (2) is placed on bottom plate (1)；First it is put into bead positioning hole (3) 1 small
Toward positioning hole (3) interior injecting glue after ball, stop injecting glue as glue surface Distance positioning hole (3) aperture 1mm, then put in positioning hole (3)
Enter the bead of another 1 same specification, after the either flush of the upper extreme point of bead and forming panel (2) that is put into；Remove spilling positioning
The remaining glue in hole (3), after placing 5-6 hours, bond together two beads are taken out；
Step 3：It is ground the bead face of cylinder
Bond together two beads carry out to the processing of centreless grinding method, the face of cylinder of bead must once be ground during processing
Cut the size needed for processing；
Step 4：Clear up bead
Complete after processing, in 8 hours, glue processing more than lonneal and cleaning cleaning is carried out to the part processed.
2. the process on the face of cylinder is processed on bead as claimed in claim 1, it is characterised in that：It is viscous described in step 2
Bead process is connect, operating temperature needs to be maintained between 19-20 DEG C.
3. the process on the face of cylinder is processed on bead as claimed in claim 1, it is characterised in that：Bottom plate (1) and shaping
Template (2) uses fluoroplastics material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410649030.5A CN105583580B (en) | 2014-11-14 | 2014-11-14 | A kind of process that the face of cylinder is processed on bead |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410649030.5A CN105583580B (en) | 2014-11-14 | 2014-11-14 | A kind of process that the face of cylinder is processed on bead |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105583580A CN105583580A (en) | 2016-05-18 |
| CN105583580B true CN105583580B (en) | 2017-11-24 |
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ID=55923678
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410649030.5A Active CN105583580B (en) | 2014-11-14 | 2014-11-14 | A kind of process that the face of cylinder is processed on bead |
Country Status (1)
| Country | Link |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5027509A (en) * | 1989-04-14 | 1991-07-02 | Bobst S. A. | Method for manufacturing a tool cylinder |
| CN102581566A (en) * | 2012-03-06 | 2012-07-18 | 无锡市金羊管道附件有限公司 | Sleeve rolling process |
| CN102658463A (en) * | 2012-06-01 | 2012-09-12 | 南通虹波机械有限公司 | Machining process of propeller shell |
| CN103264262A (en) * | 2013-05-24 | 2013-08-28 | 武汉群峰机械有限公司 | Machining technology of cam reinforcement lever mechanism |
| CN103418996A (en) * | 2013-07-31 | 2013-12-04 | 中国二十二冶集团有限公司 | Method for machining extra large circular arc plates |
| CN104097028A (en) * | 2013-04-15 | 2014-10-15 | 施能嘉 | Hand tool forming method |
-
2014
- 2014-11-14 CN CN201410649030.5A patent/CN105583580B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5027509A (en) * | 1989-04-14 | 1991-07-02 | Bobst S. A. | Method for manufacturing a tool cylinder |
| CN102581566A (en) * | 2012-03-06 | 2012-07-18 | 无锡市金羊管道附件有限公司 | Sleeve rolling process |
| CN102658463A (en) * | 2012-06-01 | 2012-09-12 | 南通虹波机械有限公司 | Machining process of propeller shell |
| CN104097028A (en) * | 2013-04-15 | 2014-10-15 | 施能嘉 | Hand tool forming method |
| CN103264262A (en) * | 2013-05-24 | 2013-08-28 | 武汉群峰机械有限公司 | Machining technology of cam reinforcement lever mechanism |
| CN103418996A (en) * | 2013-07-31 | 2013-12-04 | 中国二十二冶集团有限公司 | Method for machining extra large circular arc plates |
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| Publication number | Publication date |
|---|---|
| CN105583580A (en) | 2016-05-18 |
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