CN105583494B - A kind of light-wall pipe automatic soldering device - Google Patents
A kind of light-wall pipe automatic soldering device Download PDFInfo
- Publication number
- CN105583494B CN105583494B CN201510937503.6A CN201510937503A CN105583494B CN 105583494 B CN105583494 B CN 105583494B CN 201510937503 A CN201510937503 A CN 201510937503A CN 105583494 B CN105583494 B CN 105583494B
- Authority
- CN
- China
- Prior art keywords
- axle
- welding gun
- wall pipe
- setting
- cam
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/02—Seam welding; Backing means; Inserts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/12—Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/06—Tubes
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention belongs to mechanical engineering field, more particularly to a kind of light-wall pipe automatic soldering device.A kind of light-wall pipe automatic soldering device, the device includes welding gun, welding gun seat, triangle top plate, first axle, top panel, fixed mount, roller stand, small cam, big cam, lower panel, motor cabinet, two Z-type head parts, workbench, main shaft, camshaft and the second axle.Thin-wall pipe welding device designed according to this invention, with following evident characteristic：1. the apparatus structure is simple, it is easy to manufacture and carrying.2. can be worked with long-time stable, efficiency is higher, overcomes the shortcoming of manual welding.3. the device realizes the tracking of welding track using cam, feasibility is strong, strong innovation.4. it is with low cost, it is easy to use, it is easy to safeguard.
Description
Technical field
The invention belongs to mechanical engineering field, more particularly to a kind of light-wall pipe automatic soldering device.
Background technology
Small-sized light-wall pipe has good mechanical property due to it, is easy to manufacture, therefore in each industrial department, daily life
Extensive and substantial amounts of use has been obtained in work.Such as in tent, building for simple factory building may be used as back timber；Can be under family expenses
Applied in waterpipe, guide pipeline.But the automation of Chinese thin-wall pipe welding and semi-automatic rate are still less than 30% at present, hand
Work welding occupies sizable ratio.And on the one hand manual welding requires that welder has skilled operative skill, abundant operation warp
Test, stable operation level, on the other hand, it is that a kind of working condition is poor to be welded with, and flue dust is more, heat radiation is big, it is dangerous high
Work.Also, in practical operation and production, due to by welder's level of skill, job morale and some other objective
The influence of factor, crudy and machining accuracy cannot be guaranteed, and homogeneity of product is poor, and welding efficiency is relatively low.
The content of the invention
In order to overcome the deficiency present on technology in terms of this kind of thin-wall pipe welding, the present invention devises a kind of light-wall pipe certainly
Dynamic welder, the stabilization that welding gun works when the device not only can guarantee that welding, it is ensured that the quality and welding efficiency of weld seam, and
The design concept of itself also intersects continuous line welding for other pipelines and provides a kind of thinking.
To achieve these goals, present invention employs technical scheme once：
A kind of light-wall pipe automatic soldering device, the device includes welding gun, welding gun seat, triangle top plate, first axle, above
Plate, fixed mount, roller stand, small cam, big cam, lower panel, motor cabinet, two Z-type head parts, workbench, main shaft, camshaft and
Second axle, two Z-type head parts are fixed by screws on workbench, and main shaft is respectively by setting bearing and workbench, above
Plate and lower panel are engaged, and are connected with the motor in motor cabinet, and main shaft is described by setting bevel gear to be connected with camshaft
Camshaft do synchronous by setting camshaft stand to be fixed on lower panel, and by setting key pin with big cam and small cam
Rotate, described small cam is by setting roller to be in contact with roller stand, and roller stand is connected on fixed mount, the two ends of fixed mount
Two second axles are set respectively, and the second described axle upper end sets sliding block, and described upper end of slide block sets shelf, shelf two ends point
Slide rail is not set, and described big cam is by setting roller to be in contact with first axle, and the top of described first axle passes through setting
Bearing is engaged with triangle top plate, and triangle top plate is mutually fixed with welding gun seat, and described welding gun seat two ends are respectively by setting
Bearing is rolled in the slide rail at shelf two ends, and described welding gun is closely inserted in welding gun seat.
As a further improvement, described main shaft upper end sets hollow space.
As a further improvement, described triangle top plate accepts synapsis with first axle upper shaft sets sliding rail.
As a further improvement, described slide rail is arc-shaped slide rail.
Thin-wall pipe welding device designed according to this invention, with following evident characteristic：
1. the apparatus structure is simple, it is easy to manufacture and carrying.
2. can be worked with long-time stable, efficiency is higher, overcomes the shortcoming of manual welding.
3. the device realizes the tracking of welding track using cam, feasibility is strong, strong innovation.
4. it is with low cost, it is easy to use, it is easy to safeguard.
Brief description of the drawings
Fig. 1 is this thin-wall pipe welding device general assembly schematic diagram.
Fig. 2 is that welding gun makes schematic device.
Fig. 3 is the full sectional view of middle main shaft.
Embodiment
The embodiment to the present invention makes a detailed explanation below in conjunction with the accompanying drawings.
A kind of light-wall pipe automatic soldering device, the device include welding gun 2, welding gun seat 3, triangle top plate 4, first axle 5,
Top panel 7, fixed mount 8, roller stand 9, small cam 10, big cam 11, lower panel 12, motor cabinet 13, two Z-type head parts 14, works
Make platform 15, main shaft 16, the axle 19 of camshaft 17 and second, two Z-type head parts 14 are fixed by screws on workbench 15, described
The upper end of main shaft 16 set hollow space, main shaft 16 is respectively by setting bearing and workbench 15, top panel 7 and the phase of lower panel 12
Coordinate, and be connected with the motor in motor cabinet 13, main shaft 16 is by setting bevel gear to be connected with camshaft 17, and described is convex
Wheel shaft 17 is by setting camshaft stand to be fixed on lower panel 12, and by setting key pin to be done with big cam 11 and small cam 10
Synchronous axial system, described small cam 10 is by setting roller to be in contact with roller stand 9, and roller stand 9 is connected on fixed mount 8, Gu
The two ends for determining frame 8 set two second axles 19 respectively, and the described upper end of the second axle 19 is set on sliding block 6, described sliding block 6
End sets shelf 1, and the two ends of shelf 1 set arc-shaped slide rail respectively, and described big cam 11 is by setting roller and the phase of first axle 5
Contact, the top of described first axle 5 by setting bearing to be engaged with triangle top plate 4, described triangle top plate 4 and
The upper shaft of first axle 5 accepts synapsis and sets sliding rail, and triangle top plate 4 is mutually fixed with welding gun seat 3,3 liang described of welding gun seat
End is respectively by setting bearing to be rolled in the arc-shaped slide rail at the two ends of shelf 1, and described welding gun 2 is close to be inserted in welding gun seat 3.
Referring to accompanying drawing 1, the present invention constitutes device by welded part bogey and welding gun.Wherein weldment carrying is filled
In putting, two Z-type head parts 14 are fixed by screws on workbench 15.Workbench 15 coordinates with main shaft 16, and main shaft 16 passes through axle
Hold and coordinate with top panel 7 and lower panel 12, and be connected with the motor in motor cabinet 13, enter action edge transmission, it is ensured that workbench 15
Welded part is driven to rotate.
Referring to accompanying drawing 2, in welding gun makes device, main shaft 16 is connected by bevel gear with camshaft 17, and is driven big
Cam 11 and small cam 10 are synchronously rotated, and its medium and small cam 10 is rotated to be fixed together by fixed mount 8 by roller stand 9
The second axle 19 drive its more than component motion.And big cam 11 rotates the bearing for promoting first axle 5 to cause its top and existed
Rolled in the track of triangle top plate 4, so that triangle top plate 4 promotes welding gun seat 3 to drive welding gun 2 to be moved in shelf 1.
It is during using the present apparatus, an exhibition angle is orthogonal with another thin-walled straight tube and pass through Z-type top for 120 ° of light-wall pipe
After part 14 is fixed on workbench 15, motor is opened.Motor drives main shaft 16 to rotate and by bevel gear so that 17 turns of camshaft
It is dynamic.The rotation of wherein main shaft 16 ensures that welded part rotates, and the rotation of camshaft 17 causes big cam 11 and small
Cam 10 and workbench synchronous axial system.The effect of wherein big cam 11 be for controlling the up and down motion of welding gun with pursuit path,
The effect of small cam 10 is for controlling normal plane of the arc welding gun head all the time with pad to be maintained within possible angle so that welding gun
2 head can complete welding track.
Referring to accompanying drawing 3, the wherein upper end of main shaft 16 is provided with hollow space, can meet the welding completely through quadrature tube, i.e.,
After the completion of the welding of intersection top half, the hollow space that VERTICAL TUBE is inserted to main shaft 16 may be reversed, to weld intersection lower half
Part.
By to an exhibition angle for 120 ° light-wall pipe and another thin-walled straight tube orthorhombic form into intersection mathematical modeling
Research, and ensure arc welding gun head welding intersection on any point when and the normal plane maintain 30 ° -50 ° between with true
The uniform welding track of shield welding wire solution it is smooth, the present invention have devised two cams, and the effect of wherein big cam is to use
To control the up and down motion of welding gun with pursuit path, the effect of small cam is for controlling method of the arc welding gun head all the time with pad to put down
Face is maintained within possible angle.Meanwhile, also do synchronous rotary motion for the workbench of laying welded part so that welding gun
Head can walk to play intersection track.
In a device, the present invention directly controls workbench to drive workpiece to rotate using motor, while using boring tooth
Wheel changes transmission direction and drives big cam and small cam rotation that welding gun is moved up and down, and installs the welding gun seat of welding gun special
Slided in the roller stand of design and enable welding gun to carry out front and rear feed motion, small cam is then to drive roller stand and then drive to weld
Gun platform motion enables angle of the welding gun all the time with pad to maintain within possible angle, and the design device is realized to reach
Purpose.
Claims (4)
1. a kind of light-wall pipe automatic soldering device, it is characterised in that：The device includes welding gun (2), welding gun seat (3), triangle top
Plate (4), first axle (5), top panel (7), fixed mount (8), roller stand (9), small cam (10), big cam (11), lower panel
(12), motor cabinet (13), two Z-type head parts (14), workbench (15), main shaft (16), camshaft (17) and the second axle (19),
Two Z-type head parts (14) are fixed by screws on workbench (15), and main shaft (16) is respectively by setting bearing and workbench
(15), top panel (7) and lower panel (12) are engaged, and are connected with the motor in motor cabinet (13), and main shaft (16) is by setting
Bevel gear is connected with camshaft (17), and described camshaft (17) is by setting camshaft stand to be fixed on lower panel (12)
On, and by setting key pin to be synchronously rotated with big cam (11) and small cam (10), described small cam (10) is by setting
Roller is in contact with roller stand (9), and roller stand (9) is connected on fixed mount (8), and the two ends of fixed mount (8) set two respectively
Second axle (19), described the second axle (19) upper end sets sliding block (6), and described sliding block (6) upper end sets shelf (1), shelf
(1) two ends set slide rail respectively, and described big cam (11) is by setting roller to be in contact with first axle (5), and described first
The top of axle (5) is by setting bearing to be engaged with triangle top plate (4), and triangle top plate (4) is mutually fixed with welding gun seat (3),
Described welding gun seat (3) two ends are respectively by setting bearing to be rolled in the slide rail at shelf (1) two ends, and described welding gun (2) is tight
It is close to be inserted in welding gun seat (3).
2. a kind of light-wall pipe automatic soldering device according to claim 1, it is characterised in that：Described main shaft (16) upper end
Hollow space is set.
3. a kind of light-wall pipe automatic soldering device according to claim 1, it is characterised in that：Described triangle top plate
(4) accept synapsis with first axle (5) upper shaft and sliding rail is set.
4. a kind of light-wall pipe automatic soldering device according to claim 1, it is characterised in that：Described slide rail is slided for arc
Rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510937503.6A CN105583494B (en) | 2015-12-15 | 2015-12-15 | A kind of light-wall pipe automatic soldering device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510937503.6A CN105583494B (en) | 2015-12-15 | 2015-12-15 | A kind of light-wall pipe automatic soldering device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105583494A CN105583494A (en) | 2016-05-18 |
| CN105583494B true CN105583494B (en) | 2017-10-27 |
Family
ID=55923600
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510937503.6A Expired - Fee Related CN105583494B (en) | 2015-12-15 | 2015-12-15 | A kind of light-wall pipe automatic soldering device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105583494B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114434070B (en) * | 2022-01-17 | 2023-12-22 | 广州高景太阳能科技有限公司 | Be used for even welding equipment of photovoltaic board |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08112672A (en) * | 1994-10-11 | 1996-05-07 | Kenji Sakurai | Boring machine of duct main tube for air conditioner |
| CN201009042Y (en) * | 2006-10-08 | 2008-01-23 | 新疆艾特科技开发有限公司 | T type tube automatic welding machine |
| CN201950400U (en) * | 2011-04-11 | 2011-08-31 | 苏州云白环境设备制造有限公司 | Automatic profiling welder of circumference of elbow |
| CN102699586A (en) * | 2012-06-04 | 2012-10-03 | 王伟存 | Intersecting line welding device |
| CN103128428A (en) * | 2012-11-26 | 2013-06-05 | 高密胜鑫交通工程有限公司 | Circular seam automatic welding machine |
| CN205309520U (en) * | 2015-12-15 | 2016-06-15 | 南通职业大学 | Light -wall pipe automatic welder |
-
2015
- 2015-12-15 CN CN201510937503.6A patent/CN105583494B/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN105583494A (en) | 2016-05-18 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB03 | Change of inventor or designer information | ||
| CB03 | Change of inventor or designer information |
Inventor after: Wang Yong Inventor after: Sun Jincheng Inventor after: Wang Lei Inventor after: Zhou Xiaoqing Inventor after: Zhou Jun Inventor after: Chen Jinxiang Inventor before: Wang Yong Inventor before: Wang Lei Inventor before: Zhou Xiaoqing Inventor before: Zhou Jun Inventor before: Chen Jinxiang |
|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171027 Termination date: 20191215 |