CN105583235A - Method for controlling iron scale structures of hot-rolled steel bars by stepped cooling - Google Patents

Method for controlling iron scale structures of hot-rolled steel bars by stepped cooling Download PDF

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CN105583235A
CN105583235A CN201511005630.9A CN201511005630A CN105583235A CN 105583235 A CN105583235 A CN 105583235A CN 201511005630 A CN201511005630 A CN 201511005630A CN 105583235 A CN105583235 A CN 105583235A
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cooling
temperature
hot
iron scale
scale
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CN105583235B (en
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王卫卫
李光瀛
肖金福
张江玲
白宇
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Central Iron and Steel Research Institute
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • B21B37/74Temperature control, e.g. by cooling or heating the rolls or the product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B45/00Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B45/02Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
    • B21B45/0203Cooling
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/12Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium

Abstract

A method for controlling iron scale structures of hot-rolled steel bars by stepped cooling belongs to the technical field of steel rolling. Compact iron scale structures are obtained through optimization of a rolling and cooling process, so that a problem that steel bars produced by a post-rolling forceful through-water process are fast in corrosion rate and serious in corrosion degree in atmosphere is solved, and a goal that rust is relieved within a period of time is achieved. By adopting a stepped cooling process and the method for controlling the iron scale structures, provided by the invention, a traditional through-water cooling process can be replaced, so that mechanical property of an HRB400 (hot-rolled ribbed bar)-grade steel bar with phi 20 to 25 mm of a typical specification meets requirements of various technical indexes of GB 1499.2-2007; meanwhile, when being delivered to a cooling bed, each of all hot-rolled high-strength steel bars produced by adopting the stepped cooling process does not have a surface red Fe2O3 rust layer; shown by SEM (scanning electron microscope) analysis, iron scale is 10 to 30 [mu]m thick; after staying for one month in the open air, corrosion area of a sample is reduced by 50 percent in comparison with that of a steel bar produced by a traditional forceful through-water process.

Description

The method of the cooling control scale structure of segmentation notch cuttype of hot-rolled reinforced bar
Technical field
The invention belongs to technical field of steel rolling, particularly relate to a kind of cooling control oxidation of segmentation notch cuttype of hot-rolled reinforced barThe method of iron sheet structure.
Background technology
The production technology of current domestic hot rolled ribbed bars is divided into two types substantially, and one is nature after traditional hot rollingCooling-production technology, another is after hot rolling, to wear by force cooling process, the former need to add a certain amount of strong in reinforcing barAlloy element, the resistant tarnishing of its Ribbed Bar is better, but cost of alloy is higher; The reinforcing bar of rear a kind of explained hereafter,Saved cost of alloy, alloy addition level significantly reduces, but the martensite boxing existing connects softening and Chuan Shui rear surfaceThe problem of red rust, its stainless property is poor, has had a strong impact on follow-up use, and user even proposes return goods or fallThe requirement that valency is sold, the reinforcing bar Surface Quality especially exporting to foreign countries requires stricter.
Reinforcing bar for puzzlement enterprise rolls rear corrosion problem of wearing by force after water, is mainly both at home and abroad wearing the increasing of water reinforcing bar outsideAdd cover layer, comprise the coat of metal, passivation layer, chemical conversion layer, phosphatization, organic coating etc. Owing to consideringCost performance, adopts novel cooling process method, on-line spray antirust agent and corrosion inhibitor to suppress to wear water bar list mostlyThe generation of flushing rust. Online or the technology of off-line to the agent of rebar surface rust prevention by applying liquid material of the positive exploratory development of some enterprises,These technology due to immature, impracticable, to drop into improvement cost high or cause the reasons such as environmental pollution not recognized by industryCan with promote the use of. Because domestic reinforcing bar is mainly to be welded as master, key project and big-and-middle-sized engineering are all strict with notAllow to occur martensitic structure.
Wear top layer martensite ring and the surperficial red rusty scale problem that cooling process causes and be not resolved always, become tiredDisturb the great technology barrier of China's hot-rolled high-strength reinforcing bar performance quality, be applicable to hot-rolled high-strength reinforcing bar in the urgent need to oneThe evenly novel cooling technology of strengthening, can, under the prerequisite of avoiding quenched martensite ring to occur, obtain required mechanicsPerformance prevents the formation of rebar surface red rust simultaneously. Iron and Steel Research Geueral Inst research team is by reinforcing bar scale structureControl technology has obtained good atmospheric corrosion resistance effect.
Summary of the invention
The object of this invention is to provide a kind of method of the cooling control scale structure of segmentation notch cuttype of hot-rolled reinforced bar,Obtain fine and close scale structure by the optimization of rolling and process for cooling, roll the rear water explained hereafter of wearing by force to solveCorrosion rate and the corrosion degree serious problem of reinforcing bar in atmosphere, reach (in sales cycle) in a period of timeAlleviate the target of getting rusty. The present invention had both ensured the mechanical property of Ribbed Bar, had avoided again tradition to roll the rear water-cooled of wearing by forceBut the destruction of technique to rebar surface iron oxide cortex, has improved the stainless property of hot-rolled reinforced bar.
For achieving the above object, the technical parameter of technique and control is as follows:
(1) percentage by weight of described reinforcing bar chemical composition is C:0.20%-0.25%, Si:0.30%-0.60%,Mn:0.90%-1.40%, V:0-0.02%, Cr:0-0.25%, P≤0.035%, S≤0.040%, all the otherFor iron and inevitable impurity.
(2) smelting continuous casting process is common process, is mainly control composition and field trash, meets GB for rolling providesThe qualified continuous casting billet requiring;
(3) steel rolling is produced, and billet heating temperature is 1100 DEG C-1150 DEG C, and steel billet tapping temperature is 1050 DEG C-1100 DEG C,Start rolling temperature is 1000 DEG C-1080 DEG C, and finishing temperature is 1000 DEG C-1050 DEG C;
(4) after finish to gauge reinforcing bar with 10m/s~15m/s speed operation and the rebar surface more than 1000 DEG C enters to temperatureRow quick cooling processing, i.e. Vcooling>=100 DEG C/s; Adopt rapid cooling-return temperature-rapid cooling-return segmentation notch cuttype control of temperature circulationCooling means, obtains the optimization cooling path of lowering the temperature-returning warm, makes the running reinforcing bar of high temperature and high speed logical in 1s to 3sWhile crossing the cooling section of water and water smoke mixing composition, utilize evaporation of water to take away a large amount of latent heats of vaporization, thereby after quick coolingReturn temperature to 600~980 DEG C of target temperatures; To tissue, mechanical property and slow demand of getting rusty, roll rear cooling according to userIn process, implement scale structure control technique simultaneously.
(5) scale structure control technique: application segmentation notch cuttype process for cooling control surface and heart portion maximum temperature differenceIt is 200~400 DEG C; Iron scale even thickness is controlled at 10~30 μ m; Scale structure is a certain proportion of FeO+20~50%Fe3O4; Improve the Nomenclature Composition and Structure of Complexes of surface scale in cooling procedure in, ensure the densification of structureIntegrality.
Scale structure control technique major technique is crucial as follows:
(a) dwindle surface and the temperature difference of heart portion: segmentation notch cuttype process for cooling control surface and heart portion maximum temperature difference are200~400 DEG C, far below wearing the water cooling temperature difference (500~700 DEG C), and not disposable cooling the completing of temperature drop process,But progressively dwindle surface by the attenuation type zigzag cooling procedure of the temperature of constantly lowering the temperature-return among a small circle-lower the temperature-return warmWith the temperature difference of heart portion, thereby realize the entirety cooling of material, make surface more tiny evenly with the microscopic structure of heart portion;
(b) improve iron scale thickness and composition: iron scale even thickness is controlled at 10~30 μ m; Iron oxide leather blockStructure is a certain proportion of FeO+20~50%Fe3O4. Take to reduce in vapour pressure, high velocity air layer, improve heat exchange efficiency,Destroy steam blanket, adjust the measures such as partial pressure of oxygen, improve Fe in iron scale3O4Ratio, avoid Fe2O3Generation orReduce its growing amount, improve scale on surface pattern and structure;
(c) compactness and the integrality of guarantee iron scale: the outer FeO+Fe that generates3O4Iron scale, reduce beatHit the iron scale destructiveness that pressure and thermal stress cause, ensure the integrality of iron scale, final acquisition requiresIron scale surface topography and layer structure reach the object that delays to get rusty.
(d) the eutectoid reaction degree of control FeO: in the time that temperature drops to below 570 DEG C, formed simple substance in oxygen-depleted zone, there is Fe at oxygen-rich area in Fe nucleus simultaneously3O4Forming core, the two forms the nucleus of an eutectoid reaction product jointly. AltogetherAfter the nucleus of analysing product forms, continue to grow up, finally formed the Fe of sheet3O4/ Fe eutectoid reaction product, destroysThe integrality of structure. There is not pro-eutectoid transformation and eutectoid reaction when controlling rebar surface, just can obtain resistance to preferablyAtmospheric corrosion effect.
(e) cooling rear upper cold bed returns the control of Wen Wendu: by controlling segmentation notch cuttype process for cooling, can realize tableThe flexible control of surface temperature, the requirement (whether allowing to occur tempered sorbite ring) according to user to microscopic structure, controlRebar surface processed returns Wen Wendu within the scope of 600~980 DEG C, realizes tissue variation and controls;
Advantage of the present invention and innovative point are:
(1) on the basis of original hot rolled ribbed bars HRB335 composition, C, Si, Mn, V alloy have been optimizedThe addition of element, has significantly reduced the addition of Mn, V alloy element, and cost of alloy significantly reduces;
(2) by controlling segmentation notch cuttype process for cooling, realize the cooling procedure of the temperature of lowering the temperature-return-temperature circulation of lowering the temperature-return,By the temperature-attenuation type zigzag type of cooling of lowering the temperature-returning warm of constantly lowering the temperature-return among a small circle, replace routine to wear water conservancy project skillThe disposable type of cooling, progressively dwindle surface and the temperature difference of heart portion;
(3), by taking the cooling Optimization Technology of segmentation notch cuttype, improve heat exchange efficiency in high velocity air layer, break steamingThere is not the measures such as pro-eutectoid transformation and eutectoid reaction in steam film, control surface, makes reinforcing bar iron scale thickness 10~30μ m; Improve Fe in iron scale simultaneously3O4Ratio, obtain 20~50%Fe3O4, improve scale on surfacePattern, structure and integrality, realize the target that delays to get rusty within sales cycle and improve microstructure.
(4) flexible control of surface temperature: the requirement according to user to microscopic structure, control surface returns Wen Wendu and existsWithin the scope of 600~980 DEG C, obtain the required all technical requirement of GB1499.2-2007, realize the low of reinforcing bar simultaneouslyCost is strengthened and is delayed to get rusty.
Brief description of the drawings
Fig. 1 is the actual measurement temperature drop curve map of segmentation notch cuttype process for cooling of the present invention different cool times of surface and heart portion.
Fig. 2 is the microscopic structure from limit portion to heart portion (the cold bed temperature 620 DEG C) figure of hot-rolled reinforced bar in embodiment 1.
Fig. 3 is microscopic structure (770 DEG C of the upper cold bed temperatures) figure of hot-rolled reinforced bar limit portion in embodiment 2.
Fig. 4 is microscopic structure (820 DEG C of the upper cold bed temperatures) figure of hot-rolled reinforced bar limit portion in embodiment 2.
Fig. 5 is the new technology actual measurement temperature drop curve map that the not the same cold bed in the embodiment of the present invention 3 returns Wen Wendu.
Fig. 6 is the outdoor storage of the present invention corrosion pattern of 1 month (measuring corrosion area 35%) figure.
Fig. 7 wears by force water conservancy project skill (comparative example) the outdoor storage corrosion pattern of 1 month (measuring corrosion area 70%)Figure.
Fig. 8 is the iron scale shape appearance figure of new technology of the present invention.
Fig. 9 is the iron scale shape appearance figure of new technology of the present invention after 8 months.
Figure 10 is iron scale pattern and the Structure Comparison figure that wears by force water conservancy project skill (comparative example).
Detailed description of the invention
Embodiment 1:
1) the internal control chemical composition of test reinforcing bar 1: C0.22%, Si0.41%, Mn1.18%, P0.033%, S0.018%, Cr0.011%, Ni0.006%, V0.002%, Fe surplus.
2) to carrying out hot rolling after strand conventional heating, rolling specs is Φ 20mm, and 1150 DEG C of billet heating temperature, go out1100 DEG C of furnace temperatures, start rolling temperature is 1070 DEG C, finishing temperature exists: 1050 DEG C;
3) after finish to gauge, reinforcing bar moves with 14.0m/s speed, and rebar surface is carried out to quick cooling processing 2s, on average coldSpeed Vcooling>=100 DEG C/s; Adopt rapid cooling-return temperature-rapid cooling-return the segmentation notch cuttype control cooling means of temperature circulation, in controlCold bed returns 600~680 DEG C of Wen Wendu;
4) the hot-rolled high-strength reinforcing bar of all employing segmentation notch cuttype process for cooling, does not all occur after upper cold bed that surface is redFe2O3Rusty scale.
5) outdoor placement 1 month, corrosion area be equivalent to wear by force cooling process corrosion area 50%.
Embodiment 2:
1) chemical composition of commerical test reinforcing bar: C0.23%, Si0.44%, Mn1.39%, P0.035%, S0.030%,V0.032%, Fe surplus.
2) to carrying out hot rolling after strand conventional heating, rolling specs is Φ 25mm, controls finishing temperature and exists: 1050 DEG C;
3) after finish to gauge, reinforcing bar moves with 11.5m/s speed, and rebar surface is carried out to quick cooling processing 2s, on average coldSpeed Vcooling>=100 DEG C/s; Adopt rapid cooling-return temperature-rapid cooling-return the segmentation notch cuttype control cooling means of temperature circulation, in controlIt is 770~980 DEG C that cold bed returns Wen Wendu;
4) after upper cold bed, all there is not surperficial red Fe2O3Rusty scale.
Embodiment 3:
1) chemical composition of test reinforcing bar 1: C0.25%, Si0.34%, Mn1.44%, P0.031%, S0.031%,Cr0.037%, Fe surplus.
2) to carrying out hot rolling after strand conventional heating, rolling specs is Φ 20mm, controls finishing temperature and exists: 1050 DEG C;
3) after finish to gauge, reinforcing bar moves with 11.5m/s speed, and rebar surface is carried out to quick cooling processing 2s, on average coldSpeed Vcooling>=100 DEG C/s; Adopt rapid cooling-return temperature-rapid cooling-return the segmentation notch cuttype control cooling means of temperature circulation, in controlCold bed returns 680~770 DEG C of Wen Wendu;
4) the hot-rolled high-strength reinforcing bar of all employing segmentation notch cuttype process for cooling, does not all occur after upper cold bed that surface is redFe2O3Rusty scale.
5) outdoor placement 1 month, corrosion area be equivalent to wear by force cooling process corrosion area 50%.
In the each embodiment of table 1, technique-microscopic structure-mechanical property gathers
The contrast of table 2 iron scale control technology of the present invention and external similar technical merit
The present invention discloses a kind of segmentation notch cuttype process for cooling and scale structure controlling party of hot-rolled reinforced bar firstMethod, adopts segmentation notch cuttype process for cooling of the present invention and scale structure control method, can replace traditional wearingCooling process, makes the power of ideal format φ 20~25mm (but being not limited to this specification limit) hot rolling HRB400 grade reinforcing steelLearn all technical requirement that performance meets GB1499.2-2007, all employing segmentation notch cuttype process for cooling simultaneouslyHot-rolled high-strength reinforcing bar, all there is not surperficial red Fe in upper cold bed2O3Rusty scale. Sem analysis shows iron oxide skin depthDegree is at 10~30 μ m. Sample through outdoor placement after 1 month corrosion area be equivalent to wear by force the corrosion area of cooling process50%.

Claims (1)

1. a method for the cooling control scale structure of segmentation notch cuttype of hot-rolled reinforced bar, is characterized in that:
The percentage by weight of described hot-rolled reinforced bar chemical composition is C:0.20%-0.25%, Si:0.30%-0.60%,Mn:0.90%-1.40%, V:0-0.02%, Cr:0-0.25%, P≤0.035%, S≤0.040%, all the other areIron and inevitably impurity; The technical parameter of the cooling control of segmentation notch cuttype is as follows:
(1) steel rolling is produced, and smelting continuous blank heating temperature is 1100 DEG C-1150 DEG C, and steel billet tapping temperature is 1050 DEG C-1100 DEG C, start rolling temperature is 1000 DEG C-1050 DEG C, and finishing temperature is 900 DEG C-1000 DEG C;
(2) after finish to gauge reinforcing bar with 10m/s~15m/s speed operation and the rebar surface more than 1000 DEG C enters to temperatureRow quick cooling processing, i.e. Vcooling>=100 DEG C/s; Adopt rapid cooling-return temperature-rapid cooling-return segmentation notch cuttype control of temperature circulationCooling means, obtains the warm cooling path of lowering the temperature-return, and makes the running reinforcing bar of high temperature and high speed in 1s to 3s, pass through waterWhile mixing the cooling section of composition with water smoke, utilize evaporation of water to take away a large amount of latent heats of vaporization, thereby return temperature after quick coolingTo 600~980 DEG C of target temperatures; To tissue, mechanical property and slow demand of getting rusty, roll rear cooling procedure according to userThe middle scale structure control technique of simultaneously implementing;
(3) scale structure control technique: application segmentation notch cuttype process for cooling control surface and heart portion maximum temperature differenceIt is 200~400 DEG C; Iron scale even thickness is controlled at 10~30 μ m; Scale structure is a certain proportion of FeO+20~50%Fe3O4; Improve the Nomenclature Composition and Structure of Complexes of surface scale in cooling procedure in, ensure the densification of structureIntegrality.
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CN106391734A (en) * 2016-08-17 2017-02-15 钢铁研究总院 Sectional step type cooling device for hot rolling of high-strength steel bars
CN109550794A (en) * 2018-12-25 2019-04-02 鞍钢集团朝阳钢铁有限公司 A kind of feed forward control method for hot fine rolling outlet temperature
CN109675941A (en) * 2018-12-29 2019-04-26 钢铁研究总院 A kind of cold bed control cooling device of hot-rolled microalloy reinforcing bar
CN109731932A (en) * 2019-01-10 2019-05-10 山东莱钢永锋钢铁有限公司 A kind of anti-red rust method of reinforcing bar
CN110760757A (en) * 2019-08-14 2020-02-07 钢铁研究总院 Low-cost strengthening process of hot-rolled steel bar
CN111057836A (en) * 2019-12-31 2020-04-24 钢铁研究总院 Control method for cooling path of high-strength steel bar
CN111074152A (en) * 2019-12-21 2020-04-28 钢铁研究总院 Hierarchical controlled cooling process for 600 MPa-grade high-strength anti-seismic weather-resistant hot-rolled steel bars
CN111172357A (en) * 2020-01-21 2020-05-19 包头钢铁(集团)有限责任公司 Method for increasing Fe content in oxide film on surface of steel rail3O4Method of proportioning
CN111455281A (en) * 2020-04-17 2020-07-28 柳州钢铁股份有限公司 Method for controlling yield strength fluctuation of same ring of HRB400E wire rod twisted steel and HRB400E wire rod twisted steel
CN111974797A (en) * 2020-07-24 2020-11-24 柳州钢铁股份有限公司 Wire rod steel bar with surface oxidized iron sheet thickness of more than 12 mu m
CN112404143A (en) * 2020-10-29 2021-02-26 中天钢铁集团有限公司 Controlled cooling method for improving corrosion resistance of cold heading steel wire rod
CN112453052A (en) * 2020-11-24 2021-03-09 云南曲靖呈钢钢铁(集团)有限公司 Novel rolling process of high-manganese vanadium-free steel bar
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CN114042762A (en) * 2021-09-13 2022-02-15 阳春新钢铁有限责任公司 Production method for improving corrosion resistance of deformed steel bar
CN114309061A (en) * 2021-11-24 2022-04-12 盐城市联鑫钢铁有限公司 Technology for controlling oxide scale structure of fine-grain hot-rolled steel bar on line
CN114453437A (en) * 2022-01-20 2022-05-10 甘肃酒钢集团宏兴钢铁股份有限公司 Controlled cooling production method of hot-rolled steel bar without martensite ring on surface
CN114643289A (en) * 2022-03-08 2022-06-21 石横特钢集团有限公司 Deformed steel bar controlled cooling process method

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CN106391734A (en) * 2016-08-17 2017-02-15 钢铁研究总院 Sectional step type cooling device for hot rolling of high-strength steel bars
CN109550794A (en) * 2018-12-25 2019-04-02 鞍钢集团朝阳钢铁有限公司 A kind of feed forward control method for hot fine rolling outlet temperature
CN109675941A (en) * 2018-12-29 2019-04-26 钢铁研究总院 A kind of cold bed control cooling device of hot-rolled microalloy reinforcing bar
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