CN105574254A - Material increasing/decreasing composite processing system and method - Google Patents
Material increasing/decreasing composite processing system and method Download PDFInfo
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- CN105574254A CN105574254A CN201510930912.3A CN201510930912A CN105574254A CN 105574254 A CN105574254 A CN 105574254A CN 201510930912 A CN201510930912 A CN 201510930912A CN 105574254 A CN105574254 A CN 105574254A
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F30/00—Computer-aided design [CAD]
- G06F30/10—Geometric CAD
- G06F30/17—Mechanical parametric or variational design
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2113/00—Details relating to the application field
- G06F2113/22—Moulding
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2119/00—Details relating to the type or aim of the analysis or the optimisation
- G06F2119/18—Manufacturability analysis or optimisation for manufacturability
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Abstract
The invention provides a material increasing/decreasing composite processing system and method. The composite processing system comprises a robot, a control part, electric arc material increasing equipment and material decreasing equipment, wherein the robot is equipped with a tail end executor quick-changing apparatus; the control part is electrically connected with the robot, and can control the robot by processing and controlling information codes; the electric arc material increasing equipment can be mounted on the tail end executor quick-changing apparatus for performing material increasing processing; and the material decreasing equipment can be mounted on the tail end executor quick-changing apparatus for performing material decreasing processing. The composite processing system is simple in composition, free of too many limitations on the working environment, and capable of realizing high-precision processing of products of any dimensions at any time and any place.
Description
Technical field
The present invention relates to a kind of increase and decrease material Machining System and method, belong to machining and manufacturing technology field.
Background technology
Increasing material manufacturing technology is by CAD design data, and the method adopting material successively to add up manufactures the technology of entity component, different from traditional material removal technique, and increasing material manufacture is the manufacture process that a kind of material builds up.The proposition increasing material manufacture concept starts from the later stage eighties 20th century, and through the time in more than 20 years, this technology achieves develop rapidly, has application at numerous areas such as Aero-Space, minute manufacturing, biomedical engineerings.Along with deepening continuously of research, increase material manufacturing technology and will become the manufacturing technology with great potential, bring revolutionary change to equipment manufacture.
But existing increasing material technology can only realize not easily oxidized metal material such as use steel, titanium etc. or the conduct such as resin, paraffin manufactures raw material, for Al alloys andMg alloys etc. easily oxidation and metal conventional in industrial products has limitation, the product of existing increasing material technology manufacture is mainly based on small size part simultaneously, also cannot produce the part of high-accuracy large-scale.
Summary of the invention
The invention provides a kind of increase and decrease material Machining System and method, be used for overcoming existing increasing material technology to raw material type and accessory size restriction and the low defect of product surface precision.
The invention provides a kind of increase and decrease material Machining System, comprising:
Robot, is provided with end effector fast replacing device;
Control part, is electrically connected with described robot, and can control described robot by machining control message code;
Electric arc increases material equipment, can be arranged on described end effector fast replacing device and implement to increase material processing;
Subtract material equipment, described end effector fast replacing device can be arranged on and implement to subtract material processing.
Further, described electric arc increases material equipment and comprises welding gun, wire feeder and protection device of air,
Described welding gun has axially extending bore; Described wire feeder can be sent welding wire and make welding wire pass the axially extending bore of described welding gun; Described protection device of air has the outlet of protection gas, and described protection gas outlet is communicated with described welding gun.
Further, described in subtract material equipment and comprise electro spindle and milling cutter, described electro spindle has internal taper hole, and described milling cutter is connected with described electro spindle by internal taper hole.
In one embodiment, also comprise workbench, described electric arc increasing material equipment/subtracting material equipment can carry out increasing/subtract material processing above described workbench.
The present invention also provides a kind of increase and decrease material combined machining method, and utilize above-mentioned increase and decrease material Machining System to carry out, described method comprises the steps:
1) utilizing described control part to control described robot is arranged on described end effector fast replacing device so that described electric arc is increased material equipment;
2) start described electric arc increasing material equipment and carry out the processing of increasing material;
3) close described electric arc and increase material equipment, utilize described control part to control described robot and increase material equipment to dismantle described electric arc from described end effector fast replacing device and subtract material equipment described in installation;
4) subtract material equipment described in startup to carry out subtracting material processing;
5) if complete Product processing, then material equipment is subtracted described in closing; If do not complete Product processing, then utilize described control part to control described robot to subtract material equipment described in described end effector fast replacing device dismounting, and repeat implementation step 1) to step 4), until complete Product processing.
Further, step 2) comprising: described electric arc is increased startup described electric arc increasing material equipment after above material equipment moving to described workbench by described end effector fast replacing device and carries out the processing of increasing material by described robot.
Further, step 4) comprising: the described material equipment moving that subtracts carries out subtracting material processing to subtracting material equipment described in starting after above described workbench by described end effector fast replacing device by described robot.
Further, the working current of described increasing material equipment is 60 ~ 200A.
Increase and decrease material Machining System provided by the invention and method thereof; the processing of increasing material is carried out by using the arc technology that can realize metal liquefaction fast; therefore, it is possible to the restriction of raw material in breakthrough prior art; realize the processing and manufacturing to easy oxidation metal aluminium, magnesium etc.; avoid the too high working environment of the conditional requests such as vacuum tightness and protection gas simultaneously; removing from can only at the working environment of airtight lathe process in prior art; therefore, it is possible to realize the processing realized fast arbitrary dimension product whenever and wherever possible, significantly improve the scope of application increasing material processing.The present invention simultaneously subtracts material technology by adding in increasing material technology, significantly improves the machining precision of product.
Accompanying drawing explanation
Fig. 1 is the schematic diagram that the present invention increases and decreases material Machining System embodiment;
Fig. 2 is the schematic flow sheet that the present invention increases and decreases material combined machining method embodiment.
Embodiment
For making the object of the embodiment of the present invention, technical scheme and advantage clearly, below in conjunction with the accompanying drawing in the embodiment of the present invention, technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Fig. 1 is the schematic diagram that the present invention increases and decreases material Machining System embodiment.As shown in Figure 1, the increase and decrease material Machining System that the present embodiment provides comprises:
Robot 1, is provided with end effector fast replacing device 11;
Control part 2, is electrically connected with robot 1, and can pass through machining control message code control 1;
Electric arc increases material equipment 3, can be arranged on end effector fast replacing device 11 and implement to increase material processing;
Subtract material equipment 4, end effector fast replacing device 11 can be arranged on and implement to subtract material processing.
Wherein, robot 1 can be the high precision machines people of current main flow, can fast and flexible implementation space motion, robot 1 is provided with end effector fast replacing device 11, this end effector fast replacing device 11 can realize switching to other operation elements and installation, particularly, end effector fast replacing device 11 has a flange (not shown), and actuator fast replacing device 11 realizes installing by this flange and other operation elements and fixes.
Control part 2 can receive machining control message code, and realizes the control to robot 1 by this machining control message code.In the present embodiment, this machining control message code is normally transformed through corresponding increase and decrease material composite manufacturing software by the cad model of processed product, machining control message code comprises the message code realizing increasing material and the message code realizing subtracting material, and cad model can be the forms such as STL, STEP, IGES, OBJ, VRML.
What should be thought of is, the increase and decrease material Machining System of the present embodiment also comprises a power supply 5, this power supply 5 carries out being electrically connected with elements all in system powers to it, if a certain element to working current or voltage restricted, can by being connected the control that the original papers such as inverter realize working current or voltage between power supply 5 with this element.
The increase and decrease material Machining System of the present embodiment, when starting to carry out the manufacture of increase and decrease material, computing machine 6 sends machining control message code to control part 2, control part 2 is by machining control message code control 1, robot 1 makes end effector fast replacing device 11 increase material equipment 3 to electric arc at hanger bracket 8 place and subtract in material equipment 4 to realize switching to install under the control of control part 2, and the work increasing material equipment 3 eventually through electric arc and subtract material equipment 4 realizes machining of product.This system connecting and composing by respective element, element is simple, working environment is not too much limited without the need to carrying out under vacuum seal environment, and robot can implementation space fast mobile, therefore, it is possible to realize the processing of arbitrary dimension product anywhere or anytime fast.Meanwhile, the combination of increase and decrease material equipment also effectively can improve the precision of converted products, meets Production requirement.
Further; electric arc increases material equipment 3 and comprises welding gun 31, wire feeder 32 and protection device of air (not shown); welding gun 31 has axially extending bore; wire feeder 32 can be sent welding wire and make welding wire pass the axially extending bore of welding gun 31; protection device of air has the outlet of protection gas, and the outlet of protection gas is communicated with welding gun 31.
Particularly, after startup electric arc increases material equipment 3, welding gun 31, wire feeder 32 and protection device of air start simultaneously.Wire feeder 32 is connected with welding gun 31 and sends welding wire to welding gun 31, thus the electric arc Flashmelt welding wire that welding gun 31 is produced completes the operation of increasing material.Protection device of air is communicated with for providing non-oxidizing atmosphere for welding wire with welding gun 31, general, and protection gas can select argon gas.
Further, subtract material equipment 4 and comprise electro spindle 41 and milling cutter (not shown), electro spindle 41 has internal taper hole, and milling cutter is connected with electro spindle 41 by internal taper hole.Electro spindle 41 can drive milling cutter to carry out cutwork to the product after increasing material, especially electric arc is increased to the smoothing process of concave-convex surface of material, significantly improves the precision of product.
On the basis of above-described embodiment, increase and decrease material Machining System also comprises workbench 7, and electric arc increasing material equipment 3/ subtracts material equipment 4 and can carry out increasing/subtract material processing above workbench 7.Workbench 7 is the worktable of shaped article and fixed product in increase and decrease material process.
Fig. 2 is the schematic flow sheet that the present invention increases and decreases material combined machining method embodiment.As shown in Figure 2, the increase and decrease material combined machining method that the present embodiment provides utilizes above-mentioned increase and decrease material Machining System to carry out, and comprising:
S101: utilize control part control to be arranged on end effector fast replacing device electric arc to be increased material equipment.
Particularly, the machining control message code that control part 2 meeting receiving computer 6 sends, control part 2 is according to this machining control message code control 1.The starting stage manufactured, machining control message code is the code that instruction increases material processing, and control part 2 to be taken off at hanger bracket 8 place by machining control message code order robot 1 use side actuator fast replacing device 11 and installs fixed arc and increases material equipment 3.
S102: start electric arc increasing material equipment and carry out the processing of increasing material.
After end effector fast replacing device 11 installs fixed arc increasing material equipment 3, electric arc increasing material equipment 3 can be started and carry out the processing of increasing material.Under protection gas condition, wire-feed motor 32 can to welding gun 31 wire feed, and the electric arc that welding gun 31 produces can instantaneous melting welding wire, thus completes according to the program of machining control message code and carry out increasing material and process.
S103: close electric arc and increase material equipment, utilizes control part control to subtract material equipment to dismantle electric arc increasing material equipment from end effector fast replacing device and to install.
Carrying out according to machining control message code increasing in the process of material, the machining control message code of material is subtracted if there is instruction, control part 2 can close electric arc increasing material equipment 3 by control 1, and control 1 disassembles electric arc from end effector fast replacing device 11 increases material equipment 3 and put back to hanger bracket 8, then take off at hanger bracket 8 place and install and subtract material equipment 4, thus carry out subtracting material work.
S104: startup subtracts material equipment and carries out subtracting material processing.
When end effector fast replacing device 11 is installed after fixed arc subtracts material equipment 4, electric arc can be started and subtract material equipment 4 and carry out subtracting material processing.Electro spindle 41 controls milling cutter and cuts the increasing section product completed before, and this machining can be to the smoothing process of product surface, also can be that larger work space is convenient increases material processing for increasing material processing is afterwards created.
S105: if complete Product processing, then close and subtract material equipment; If do not complete Product processing, then utilize control part control to subtract material equipment from the dismounting of end effector fast replacing device, and repeat implementation step S101 to step S104, until complete Product processing.
After completing Product processing, after being finished by machining control message code, control part 2 control 1 closedown can subtract material equipment 4.If do not complete Product processing, namely the control routine increasing material is carried out in addition after performing the EOC subtracting material operation in machining control message code, control part 2 control 1 is to subtract material equipment 4 from end effector fast replacing device 11 dismounting, and repeat implementation step S101 to step S104, until complete Product processing.
The increase and decrease material combined machining method that the present embodiment provides, realizes to the control of robot the interaction process increasing and decreasing material processing by control part, thus meets the requirements for high precision of product.And whole process is undertaken by robot, therefore, it is possible to realize the processing of arbitrary dimension product in any place, without the need to limiting production site, oversize as fruit product, can realize the excessive Production requirement of product size by means of only increasing robot outside axle.
Further, S102 comprises: electric arc to be increased material equipment 3 by end effector fast replacing device 11 and moves to and to start electric arc after above workbench 7 and increase material equipment 3 and carry out increasings material and process by robot 1.
Further, S104 comprises: robot 1 will subtract to start after material equipment 4 moves to above workbench 7 by end effector fast replacing device 11 and subtract material equipment 4 and carry out subtracting material processing.
In order to ensure the quality of product, the working current controlling electric arc increasing material equipment 3 is 60 ~ 200A.At the increasing material initial stage, arc temperature is lower, is to ensure Forming Quality, and electric current can control at 180A ~ 200A, along with the carrying out increasing material process, such as, after increasing material about 5 layers, has increased the product temperature that material goes out and has tended towards stability, can reduce electric current to 60A ~ 100A.
In the course of the work, take diameter as the welding wire of 1.2mm be example, the wire feed rate that can control the wire-feed motor that electric arc increases in material equipment 3 is 1 ~ 3mm/min, and the welding gun translational speed that electric arc increases in material equipment is 100 ~ 300mm/min.Particularly, when increasing the material initial stage, should control wire feed rate and welding gun translational speed comparatively slow, wire feed rate is 1 ~ 2mm/min, and welding gun translational speed is 100 ~ 200mm/min.Along with the carrying out increasing material process, such as, after increasing material about 5 layers, increased the Product Status that material goes out and tended towards stability, can improve wire feed rate is 2 ~ 3mm/min welding gun translational speed, 200 ~ 300mm/min.
One of ordinary skill in the art will appreciate that: all or part of step realizing above-mentioned each embodiment of the method can have been come by the hardware that programmed instruction is relevant.Aforesaid program can be stored in a computer read/write memory medium.This program, when performing, performs the step comprising above-mentioned each embodiment of the method; And aforesaid storage medium comprises: ROM, RAM, magnetic disc or CD etc. various can be program code stored medium.
Last it is noted that above each embodiment is only in order to illustrate technical scheme of the present invention, be not intended to limit; Although with reference to foregoing embodiments to invention has been detailed description, those of ordinary skill in the art is to be understood that: it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein some or all of technical characteristic; And these amendments or replacement, do not make the essence of appropriate technical solution depart from the scope of various embodiments of the present invention technical scheme.
Claims (8)
1. increase and decrease a material Machining System, it is characterized in that, comprising:
Robot, is provided with end effector fast replacing device;
Control part, is electrically connected with described robot, and can control described robot by machining control message code;
Electric arc increases material equipment, can be arranged on described end effector fast replacing device and implement to increase material processing;
Subtract material equipment, described end effector fast replacing device can be arranged on and implement to subtract material processing.
2. increase and decrease material Machining System according to claim 1, is characterized in that, described electric arc increases material equipment and comprises welding gun, wire feeder and protection device of air,
Described welding gun has axially extending bore;
Described wire feeder can be sent welding wire and make welding wire pass the axially extending bore of described welding gun;
Described protection device of air has the outlet of protection gas, and described protection gas outlet is communicated with described welding gun.
3. increase and decrease material Machining System according to claim 1, is characterized in that, described in subtract material equipment and comprise electro spindle and milling cutter, described electro spindle has internal taper hole, and described milling cutter is connected with described electro spindle by internal taper hole.
4. increase and decrease material Machining System according to claim 1, is characterized in that, also comprise workbench, and described electric arc increasing material equipment/subtracting material equipment can carry out increasing/subtract material processing above described workbench.
5. increase and decrease a material combined machining method, it is characterized in that, utilize the arbitrary described increase and decrease material Machining System of claim 1 to 4 to carry out, described method comprises the steps:
1) utilizing described control part to control described robot is arranged on described end effector fast replacing device so that described electric arc is increased material equipment;
2) start described electric arc increasing material equipment and carry out the processing of increasing material;
3) close described electric arc and increase material equipment, utilize described control part to control described robot and increase material equipment to dismantle described electric arc from described end effector fast replacing device and subtract material equipment described in installation;
4) subtract material equipment described in startup to carry out subtracting material processing;
5) if complete Product processing, then material equipment is subtracted described in closing; If do not complete Product processing, then utilize described control part to control described robot to subtract material equipment described in described end effector fast replacing device dismounting, and repeat implementation step 1) to step 4), until complete Product processing.
6. increase and decrease material combined machining method according to claim 5, it is characterized in that, step 2) comprising: described electric arc is increased startup described electric arc increasing material equipment after above material equipment moving to described workbench by described end effector fast replacing device and carries out the processing of increasing material by described robot.
7. increase and decrease material combined machining method according to claim 5, it is characterized in that, step 4) comprising: the described material equipment moving that subtracts carries out subtracting material processing to subtracting material equipment described in starting after above described workbench by described end effector fast replacing device by described robot.
8. increase and decrease material combined machining method according to claim 5, is characterized in that, the working current of described increasing material equipment is 60 ~ 200A.
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| CN106002277A (en) * | 2016-05-25 | 2016-10-12 | 华中科技大学 | Electric arc additive and milling composite machining method and product thereof |
| CN106216862A (en) * | 2016-07-20 | 2016-12-14 | 华中科技大学 | A kind of composite manufacturing method and device subtracting material based on electric arc increasing material and high energy beam current |
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| CN107457469B (en) * | 2016-06-06 | 2020-04-07 | 南京理工大学 | Self-compression electric arc additive manufacturing method for carbon steel structural part |
| CN107457469A (en) * | 2016-06-06 | 2017-12-12 | 南京理工大学 | A kind of carbon steel structure part is from compression arc increasing material manufacturing method |
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