Device for heating liquids
Technical field
It is mainly used for being heated to water lower than steam the present invention relates to a kind of device for heating liquids, especially one kind
The device for heating liquids of state temperature.
Background technique
Generally, in needing the continuous heating electrical appliance of hot water out, package or filling by heating resistance wire by insulating layer,
It is embedded in the preferable cast aluminium of thermal coefficient, while stainless steel tube bending is formed into continuous flow channel for liquids, is embedded in cast aluminium.
Because the heat that heating resistor generates cannot directly and water carries out heat exchange, need that cast aluminium is first heated to certain temperature
It spends, the heat on cast aluminium is exchanged by stainless steel tube flow channel for liquids and aquatic products heat.Since the thermal inertia of aluminium is big, can exist following
Problem: 1, in booting, need to wait longer time 15 to 30S(seconds) preheating, cast aluminium could be heated to the temperature needed;
If the heat that heating resistance wire generates cannot keep up with the heat of liquid absorption, meeting in time 2, in the case where continuously going out hot water
The temperature of cast aluminium is caused to decline, water temperature if necessary cannot decline, and need to continue waiting for heat;If 3, heater be in
In machine, need to cause the waste of the energy with control come the temperature of constant cast aluminium;4, the cast aluminium heating with this high thermal inertia
Device, it is necessary to which the water that steady temperature is obtained by preheating, in continuous effluent, water temperature cannot be constant.Because of the inertia of high heat,
The consecutive variations for being less able to achieve water temperature are adjusted.The production technology of cast aluminium is complicated simultaneously, and volume is big, weight weight.
Based on above problem, there are some schemes to go to improve, such as do plastic liquid runner in stainless steel thick film round tube, comes
The influence of thermal inertia is avoided, plastics have certain hardness, need to be inserted in stainless steel outer tube, can easily be inserted in stainless steel
In round tube, dimensional fits need to reduce the outer diameter of plastic liquid runner, can not achieve tight fit.There is no problem for installation, but can band
The problem of sealing, cause the water cannot to flow fully according to the flow direction of flow channel for liquids, some total water can be from being not tight seal
Gap at take a shortcut, water stream channel is certain, inevitably result in a part of water and do not flow, become stagnant water, continuous heating at this,
Gasification is eventually led to, steam is generated and sprays, water outlet is intermittent, simultaneously as the intermetallic sealing of plastic casing can only be by sealing
Circle sealing can not achieve the requirement of storage pressure 8 to 10bar, in normal pressure, it is also possible to because rate or sealing ring are in the environment of high temperature
It is used for a long time and aging occurs, the risk of leakage occur.
Summary of the invention
It it is an object of the invention to overcome above-mentioned the shortcomings of the prior art, and provides a kind of simple and reasonable for structure, adds
The device for heating liquids that thermal response speed is fast, low energy consumption.
The object of the present invention is achieved like this:
A kind of device for heating liquids, main body and heater element including being cylindrical in shape structure respectively, heater element set
Outside body surfaces, heater element is made of outer tube with the heating circuit for being printed on outer tube outer surface, which is characterized in that the master
Body is made of inner tube and helix, and inner tube both ends are sealed with outer tube both ends respectively to be cooperated, and inner cavity, spiral shell are formed between outer tube and inner tube
Spin line is made of support inner core and soft set, and soft set is set in outside support inner core, and tightly spiral is wound around inner tube periphery to helix;
Helix is pressed in the inner cavity between outer tube and inner tube, wherein helix, inner and outer tubes inner wall surround spiral jointly
Fluid flow path, the upper and lower ends that main body corresponds to fluid flow path are equipped with liquid outlet channel and feed pathway.
Spiral fluid flow path defines liquid helical flow, hands over so as to do adequately heat with heater element
It changes.For the heat exchange of liquid and heater element realization large area, the contact area of body element and heater element wants sufficiently small,
The heat for guaranteeing that heater element generates passes to liquid in time, so being separated out spiral fluid flow passageway using helix
Diameter reduces helix and outer tube contact area.It can also allow on heating resistor simultaneously by the temperature of body element covering part not
Can be excessively high, it is beneficial to main body heater element.In order to which liquid flowing is smooth, spiral helicine fluid flow path is needed to have centainly
The arrangement of linear velocity and angular speed, i.e. fluid passage road needs certain tilt angle, is unlikely to form resistance on fluid passage
Power.Because specific gravity declines after heated liquid, hot liquid can always be flowed up.
The purpose of the present invention can also be solved using following technical measures:
As a more specific scheme, the outer tube and inner tube are stainless pipe, inner tube both ends respectively with outer tube two
End is sealed by welding manner.
Said inner tube both ends are respectively equipped with flanging, flanging and outer tube port sealing.In order to realize storage pressure, in main body two
Outward flanging is held, then after being inserted in heater element, main body and heater element are formed into sealing structure with the mode of welding, guarantee <
The storage pressure energy power of 50Bar.Welding can reliably realize sealing, and liquid will not be revealed.
As further embodiment, said inner tube is centrally formed cavity, is equipped with inlet tube and outlet tube, inlet tube in cavity
It is connected to respectively with feed pathway and liquid outlet channel with outlet tube.Since inner tube uses 0.5 to 1.0mm stainless steel tube, in pipe
A cavity is formed, the quality of stainless steel is reduced, reduces thermal inertia.
As more preferably scheme, the wall thickness of the outer tube and inner tube is respectively 0.5mm to 1mm.The inner core of the helix
For stainless steel wire, soft set is silica gel sheath or plastic sheath (preferably silica gel sheath), and inner core diameter is 0.5mm to 3mm, and soft sleeve wall thickness is
0.5mm to 3mm;Stainless steel wire both ends are welded and fixed with inner tube.
The main body of such device for heating liquids is made of inner tube and helix, and the heat that main body thermal inertia is less than aluminium is used
Amount, while the residual water in channel is 6ml.Heating element have silk-screen in face of main body surface apparent surface on plus
Thermal resistance.The steel pipe of main body is with a thickness of 0.5mm, if the specification according to 2000W calculates, length 62mm, outer diameter 43mm, and weight
Amount is 3.14mm*43mm*62mm*0.5mm/1000*7.9g/cm3=33.14g, and the specific heat of stainless steel is 0.49J/(g. DEG C), such as
25 DEG C of main body is heated to 85 DEG C by fruit, heats the heat of absorption are as follows: 0.49J/(g. DEG C) * 33.14g*(85-25) DEG C ≈
974J.Heating time needs: 974J/2000W ≈ 0.48S individually considers the thermal inertia of main body, it is only necessary to which 2s can temperature rise
65℃.Residual water in heating tube is 6ml=6g, if being heated to 85 DEG C from 25 DEG C, the heat of absorption are as follows: 4.2J/(g. DEG C) and *
6g*(85-25) DEG C=1512J.Heating time needs: 1512J/2000W ≈ 0.76S is needed main body and residual water temperature rise 60
DEG C time only need 0.48S+0.76=1.24S.
Simultaneously as the insulating materials of thickness between adding thermal resistance and stainless steel only 83um or so, and with it is good
Lateral thermal conductivity coefficient stainless steel is combined together, thus assists the thermal inertia also very little of heater element, decreases heat losses.
In this way, since this silk-screen type heater element can be evenly heated in the large surface towards liquid, so improving heater element
Total thermal conductivity efficiency.
Liquid is quickly and almost all receives the heat passed over from silk-screen resistance, and then liquid can add in a flash
Heat.So not needing to provide a large amount of energy when device does not work to make it keep enough high temperature, heating at this moment
The energy consumption of device is zero.
The heating circuit includes the insulating bottom layer, heating resistor and insulating outer layer that successively print burns in outer tube outer wall, insulation
The heating energization input with heating resistor conductive contact is additionally provided on bottom.Heating resistor face liquid communication as far as possible
Path, so that the heat that heating resistor generates is flowed through the liquid absorption of fluid flow path as far as possible.Meanwhile the rail of heating resistor
Mark is between the liquid level that liquid in-out channel is formed, i.e., the liquid level that liquid in-out channel is formed includes the track of heating resistor, it is ensured that work
When making, the heat that heating resistor generates transmits liquid in time, is unlikely to burn heating resistor because of overheat.
The heating resistor is at least sintered by one layer of resistance slurry, is equipped with a plurality of, each heating resistor from top to bottom
It is parallel to each other, by conductive access bridge series connection between adjacent two heating resistors, the heating resistor of upper and lower ends is supplied with heating respectively
Electrical input is conductively connected.
Temperature controlling device is additionally provided on the insulating bottom layer of the heating circuit.
The temperature controlling device includes temperature control temperature sensing device and/or anti-dry temperature sensing device, is additionally provided on heating circuit
The temperature acquisition electrode being electrically connected with temperature controlling device;Wherein, temperature control is positioned close at liquid outlet channel and is use up with temperature sensing device
It measures far from heating resistor;Anti-dry is located at by heating resistor with temperature sensing device.Since the purpose of temperature control temperature sensing device is mainly
It detects liquid temperature and feeds back to control circuit, control circuit is according to needed for surveying out liquid temperature data and user sets out liquid
Temperature is compared, and automatically adjusts the power of heating resistor, realizes accurate temperature control.Therefore, temperature control temperature sensing device as close as possible to
Liquid outlet channel can obtain the liquid temperature closest to liquid outlet channel, but simultaneously again far from heating resistor, in order to avoid by heating resistor shadow
The data of its measurement are rung, i.e., temperature control is with temperature sensing device after the path that liquid has left the heating resistor of face, before outlet
Face liquid position.When heating resistor heats liquid in fluid flow path, heat occurs for heating resistor and liquid
Exchange, so temperature declines, but if lack liquid, quickly, there is over-temperature condition in the temperature rise of heating resistor, so, prevent dry
Burning needs to be positioned close to the position of heating resistor with temperature sensing device.
Beneficial effects of the present invention are as follows:
(1) such device for heating liquids can be reduced the booting preheating waiting time at 3 seconds or so, continuous effluent temperature
Stablize, when standby, needs not rely on heating to maintain the temperature of cast aluminium;
(2) such device for heating liquids are avoided that the seam because between flow channel for liquids and stainless steel thick film heater
Gap, bring string water problems cause to gasify, and bring goes out water vapour and discontinuous water outlet;
(3) such device for heating liquids by inner and outer tubes using welding by the way of seal, can bear storage pressure <
The requirement of 50bar avoids that leakage is used for a long time;
(4) such device for heating liquids structure is simple, and manufacturing cost is cheap;
(5) such device for heating liquids can generate rapidly water of the temperature between 60 DEG C to 98 DEG C, need simultaneously
Store up pressure < 50bar, be applicable to electric coffee maker, espresso maker and beverage heater etc., satisfaction to coffee or beverage mouthfeel and
The extraction of nutrition;
(6) such device for heating liquids can obtain continuous-stable temperature or transformation temperature in initial and any time
Water.
Detailed description of the invention
Fig. 1 is one embodiment of the invention decomposition texture schematic diagram.
Fig. 2 is structural schematic diagram after Fig. 1 assembly.
Fig. 3 is present invention looks up structural representation of the present invention.
Fig. 4 is the A-A schematic cross-sectional view of Fig. 3.
Specific embodiment
The invention will be further described with reference to the accompanying drawings and embodiments:
Referring to FIG. 1 to FIG. 4, a kind of device for heating liquids, 20 He of main body including being cylindrical in shape structure respectively
Heater element 10,10 sets of heater element outside 20 surface of main body, heater element 10 is by outer tube 1 and being printed on 1 outer surface of outer tube
Heating circuit constitute, which is characterized in that the main body 20 is made of inner tube 6 and helix 5,6 both ends of inner tube respectively with 1 liang of outer tube
End sealing cooperation, forms inner cavity, helix 5 is made of support inner core and soft set, and soft set is set in branch between outer tube 1 and inner tube 6
It supports outside inner core, tightly spiral is wound around 6 periphery of inner tube to helix 5;Helix 5 is pressed on the inner cavity between outer tube 1 and inner tube 6
In, wherein helix 5, inner tube 6 and 1 inner wall of outer tube surround spiral fluid flow path 7, the corresponding liquid of main body 20 jointly
The upper and lower ends of circulation path 7 are equipped with liquid outlet channel 62 and feed pathway 63.
The outer tube 1 and inner tube 6 are stainless pipe, and 6 both ends of inner tube are close by welding manner with 1 both ends of outer tube respectively
Envelope.
The outer tube 1 and the wall thickness of inner tube 6 are respectively 0.5mm to 1mm.
6 both ends of said inner tube are respectively equipped with flanging 64, flanging 64 and 1 port sealing of outer tube.
Said inner tube 6 is centrally formed cavity 61, is equipped with inlet tube 66 and outlet tube 65, inlet tube 66 and out liquid in cavity 61
Pipe 65 is connected to feed pathway 63 and liquid outlet channel 62 respectively.
The heating circuit includes the insulating bottom layer 2, heating resistor 3 and insulating outer layer that successively print burns in 1 outer wall of outer tube, absolutely
The heating energization input 32 with 3 conductive contact of heating resistor is additionally provided on edge bottom 2.
The heating resistor 3 is at least sintered by one layer of resistance slurry, is equipped with a plurality of, each heating resistor from top to bottom
3 are parallel to each other, and are connected between adjacent two heating resistors 3 by conductive access bridge 31, the heating resistor 3 of upper and lower ends respectively with add
Hot energization input 32 is conductively connected.
Temperature controlling device is additionally provided on the insulating bottom layer 2 of the heating circuit.
The temperature controlling device includes temperature control temperature sensing device 41 and anti-dry temperature sensing device 42, is additionally provided on heating circuit
The temperature acquisition electrode 43 being electrically connected with temperature controlling device;Wherein, temperature control temperature sensing device 41 is positioned close to liquid outlet channel 62
Locate and as far as possible far from heating resistor 3;Anti-dry is located at by heating resistor 3 with temperature sensing device 42.
The inner core 51 of the helix 5 is stainless steel wire, and soft set is silica gel sheath or plastic sheath, and 51 diameter of inner core is 0.5mm
To 3mm, soft sleeve wall thickness is 0.5mm to 3mm;Stainless steel wire both ends are welded and fixed with inner tube 6.When helix 5 and inner tube 6 cooperate,
First stainless steel wire one end and inner tube 6 are welded and fixed, tense helix, spiral wound is solid by welding in the end of winding
It is fixed.Certainly, it can be positioned well if necessary to spiral shape 5, the anchor points such as locating slot can be equipped in 6 periphery of inner tube.
Alternatively, the stainless steel wire for making inner core 51 is similar to spring, when the spiral shell at 6 periphery of inner tube is arranged in helix 5
The automatic tightening under the effect of stainless steel wire elastic force of spin line 5, in addition the frictional force of soft set and inner tube, so that outside helix 5 and inner tube 6
Wall forms good fit, and 6 outer wall of inner tube is to form the helicla flute of required shape, then after cooperating with outer tube 1, that is, formed spiral
Fluid flow path 7.
In above-described embodiment: device for heating liquids are by a spiral on 6 outer surface spiral winding of stainless steel inner tube
The main body 20 of line 5 and a heater element 10 being arranged outside the main body are constituted, and heater element 10 is burnt by surface print heating electric
The stainless steel outer tube 1 on road is constituted, 10 both ends welded seal of main body 20 and heater element, and the fin 52 of binding silica gel set 5 makes winner
The fluid flow path 7 that spiral shape rises is formed between body 20 and heater element 10, inlet tube 66 of the water along lower section enters liquid
Shape of spinning in circulation path 7 ascending motion, for water in flow process, the heat that heater element 10 generates passes to the interior table of outer tube
Face and flowing water flow out after realizing heat exchange from outlet tube 65.
Since inner tube 6 is using 0.5 to 1.0mm stainless steel tube, it is formed in the tube a cavity 61, reduces the matter of stainless steel
Amount reduces thermal inertia.The ability to bear of pressure-resistant 50bar is considered simultaneously, has an annulus after realizing welding for same 1 both ends of outer tube
Cavity structure, by inner tube both ends outward flanging 64.
Above-mentioned stainless steel wire diameter is 0.5 to 3mm, and the thick bottom of helix is 0.5 to 3mm, in the present solution, stainless steel silk thread
Diameter is φ 0.8mm, and for the silica gel of package with a thickness of 0.5mm, it is 10.5mm, the i.e. depth of fluid flow path 7 that helix, which is routed spacing,
Degree is much smaller than width, and for liquid when fluid flow path 7 flows, large area absorbs heater element 10 via the inner surface of outer tube 1
The heat of transmitting.In general, the shape of high lateral thermal conductance and low thermal inertia is all made in outer tube 1, in order to rapidly realize lateral biography
Heat needs the thickness that most probable is small, but in order to bear the pressure of 50bar, in this example, using the thickness stainless steel of 0.8mm.
The principle of the selection of material wants that silk-screen heating circuit can be passed through on its surface.
The silk-screen of heating circuit: it is printed in stainless steel outer pipe surface and burns one layer of insulating dielectric materials (insulating bottom layer), according to need
It wants that insulation pressure resistance can be improved by three layers or four layers insulation, print burns electrode material, realizes electrical connection, and then print burns heating electric
Resistance, on the surface of heating resistor, print burns one or more layers insulating protective layer (insulating outer layer).The power of heater element generally exists
1200 to 2800W, maximum power range is determined according to water flow and leaving water temperature.
Because the entire channel of fluid flow path 7 is not the track of a straight line, while being subtracted according to the heated rear density of water
Principle small, that hot water flows up, cannot rely on the flowing of gravitational force urges water, because of the requirement for having storage to press, need a storage pressure
Water pump push water flowing.
Temperature control temperature sensing device 41(NTC temperature sensing device is integrated on the heating circuit outside outer tube 1), temperature control temperature sensing device
41 perceive the temperature of liquid in fluid flow path 7 by the thickness of insulating bottom layer 2 and outer tube 1, in order to guarantee the accurate of measurement
Property and constantly property.Temperature control temperature sensing device 41 is arranged in the position slightly remote from heating resistor, avoids the temperature of heating resistor to control
The temperature interference of temperature sensing device 41.
Anti-dry another NTC temperature sensing device of temperature sensing device 42(is integrated on outer tube 1), it prevents in anhydrous dry combustion method or fever
When the inner surface fouling of resistance face, by dry combustion method or scale assembly situation, distance are able to detect that within the shortest time
Close to heating resistor, specific location needs are determined according to the time of dry combustion method or threshold temperature.
Temperature control at work, is measured the temperature of liquid in fluid flow path 7, returns to PCB control with temperature sensing device 41,
By calculating the power of regulation heating resistance 3, control leaving water temperature reaches required value.
When occurring largely adhering to scale on anhydrous dry combustion method or 1 inner surface of heating resistor face outer tube, produced on heater element
Raw heat cannot laterally be taken away, and temperature steeply rises, and laterally deliver heat to anti-dry temperature sensing device 42, when arrival setting
When threshold temperature, automaticallys cut off the power and overheating protection is realized to heater element.
When just starting starting, to guarantee that leaving water temperature is desired temperature, temperature control is measured first with temperature sensing device 41
The temperature of liquid in fluid flow path 7 calculates preheating conduction time according to Current Temperatures and leaving water temperature, arrives when preheating time
After reaching, pump working shortens the time that equalized temperature is established to reduce the temperature oscillation period, ought for the previous period in root
According to calculate determine a constant power, the boundary condition of calculating include: inflow temperature, leaving water temperature, flow, operating voltage,
The rated power etc. of device.After the completion of this time, the temperature returned by measurement controls to adjust the power of heater element,
Closed-loop control is formed, until stopping working after heating time or water yield reach.
In control technology, other than the power of control heating resistor 2, the flow of control water pump also can choose.Preheating
After time reaches, a constant flow is determined according to calculating when interior for the previous period, the boundary condition of calculating includes: into water temperature
Degree, leaving water temperature, flow, operating voltage, rated power of device etc..After the completion of this time, pass through the temperature of measurement return
Degree controls to adjust the flow of water pump, forms closed-loop control, until stopping working after heating time or water yield reach.
This device actually is being used, according to calculating and multiple actual test, when just starting starting, maximum duration exists
85 DEG C of hot water can be gone out in 3S, temperature stablizes settling time in 3S, and temperature is stablized in +/- 2 DEG C.When preheating in 3S
Between be it is very short, do not need when standby, be always maintained at constant holding temperature, avoid because of standby bring energy waste.
It is to sum up told, the device according to the invention has many advantages, in particular, it has very small thermal inertia.Thus,
When powering to heater element, the process very short time can go out hot water.
The structure of water channel is only the channel of an opposing seal, will not cause to generate steam because of string water or water flow continues absolutely
It is continuous, will not because of steam ejection and bring safe risk, continuous effluent brings the stable mood experience of user.
In the structure of water stream channel, all-welded sealing means have been used, have been able to bear the storage pressure of maximum 50bar, it is full
The extraction of sufficient coffee or beverage mouthfeel and nutrition.It avoids because of other sealing structure bring leakage problems.
NTC temperature sensor is by the way of integrated and the heat exchange of water is seamless structure, in NTC temperature sensing
The entire surface of device measures temperature by very thin insulating layer and stainless steel, and thermal response time is short, temperature control 41 thermometric of temperature sensing device
Promptly and accurately, the control of accurate temperature is realized, anti-dry temperature sensing device 42 detects sensitive, is reliably achieved overheating protection, nothing
Additional mounting structure is needed, it is at low cost.