CN105565755A - Low-cost wall thermal-insulation material - Google Patents

Abstract

The invention discloses a low-cost wall thermal-insulation material which is prepared from the following raw materials in parts by weight: 3-4 parts of xanthan gum, 2-3 parts of trichloropropylphosphate, 10-13 parts of ore powder, 4-5 parts of urea, 3-4 parts of waste ceramic powder, 210-250 parts of sludge, 5-6 parts of talcum powder, 4-5 parts of Vac/E dispersible latex powder, 2.5-3 parts of polyacrylamide, 1.7-2.4 parts of lauryl sodium sulfate, 0.7-1 part of magnesium silicate, 1-2 parts of calcium lignosulphonate, 120-130 parts of alpha-semihydrated gypsum, 8.5-9 parts of cement, 5.8-6.6 parts of fly ash, 4-5 parts of activated carbon, 8-9 parts of diatomite, 1-2 parts of borax, 2-3 parts of calcium formate and a right amount of water.

Description

A kind of wall heat insulation material of low cost

Technical field

The present invention relates to wall heat insulation material technical field, particularly relate to a kind of wall heat insulation material of low cost.

Background technology

Along with the national economy that China day by day increases, and urban population continuing to increase in recent years, China is more and more higher for the processing efficiency of municipal effluent, causes the output of the by product-mud produced in sewage treatment process constantly to increase.Containing a large amount of soluble flocks in the mud produced in sewage treatment process, organic substance also containing large quantity of moisture, kind complexity, simultaneously also containing the objectionable impurities such as various heavy toxic substance and pathogenic bacteria, if stacked its any landfill, do not processed, not only can cause severe contamination for environment, also have ignored the use value that these mud have simultaneously, cause the waste to resource.Traditional method for sludge treatment, the not only resource of at substantial, and can pollute surrounding enviroment, through the mud of the mode such as physics, biological chemistry process, effectively can reduce its poisonous and hazardous material, and processed after mud also there is the function such as heat-insulation and heat-preservation, sound absorption, be a kind of excellent functional construction material.Therefore but the recycling of mud is one of sludge treatment the road of supervention exhibition.In recent years, development at full speed is obtained to the recycling of mud, wherein topmost Land use systems, exactly mud is applied in material of construction, if develop a kind of lagging material containing mud on this basis, so these unmanageable mud just obtain effective utilization, are a kind of effective means that recycling sludge utilizes, also have found a kind of new environment protecting thermal insulating material simultaneously, improve the environmental protection and energy saving of material of construction.

Application number is in 200810171725.1 " sludge foaming lightweight concrete that method for sludge treatment and the method are produced and purposes " patent, also be with undressed mud and unslaked lime stirring reaction, form sludge hydrated lime, again by itself and cement, water and whipping agent are mixed to get foaming lightweight concrete, there is a lot of purposes, the performance of each side is all better than normal concrete, but in sludge handling process, waterproof and organism process are not carried out to it, have the health of people's health and affect greatly, because mud has water-absorbent, the external moisture of easy absorption, time one is long, safety coefficient can be reduced, critical people's security of the lives and property.The present invention is by certain physics, chemical mode process; reach nontoxic; the objects such as heat insulating, thermal conductivity are lower; make it as good lagging material; also have good sound-proof sound-absorbing effect simultaneously; give full play to the advantage on sludge quality, while utilization of waste material, taken into account environment protection, really realize the green hope turned waste into wealth.

Summary of the invention

The object of the invention is exactly the defect in order to make up prior art, provides a kind of wall heat insulation material of low cost.

The present invention is achieved by the following technical solutions:

A wall heat insulation material for low cost, is made up of the raw material of following weight part: xanthan gum 3-4, trichloropropyl phosphate 2-3, breeze 10-13, urea 4-5, waste ceramic powder 3-4, mud 210-250, talcum powder 5-6, Vac/E polymer dispersion powder 4-5, polyacrylamide 2.5-3, sodium lauryl sulphate 1.7-2.4, Magnesium Silicate q-agent 0.7-1, calcium lignin sulphonate 1-2, alpha-semi water plaster stone 120-130, cement 8.5-9, flyash 5.8-6.6, gac 4-5, diatomite 8-9, borax 1-2, calcium formiate 2-3, water are appropriate.

A wall heat insulation material for low cost, be made up of following concrete steps:

(1) gac and diatomite are added in mud stir, under natural condition, mix 5-6 days, then by mud thermal pretreatment, temperature is 170-175 ° of C, time is 30-35min, be added to after naturally cooling in anaerobic pond, under anaerobic, temperature is 35-40 ° of C, pH value remains on 7.0-7.4 anaerobic digestion reaction 10-13 days, carry out drying treatment after reaction terminates, under 140-150 ° of C, process 6-7h, after naturally cooling, milled 300-400 mesh sieve is for subsequent use;

(2) water of xanthan gum by 10-13 times amount is diluted, add waste ceramic powder ultrasonic disperse even, add mud powder mixing and stirring prepared by step (1) again, then urea and breeze mixture surface is coated on, be placed in baking oven to dry, be finally in the Vac/E polymer dispersion powder solution of 15-18% in concentration by impregnation mixture, evaporation removing moisture post-drying is for subsequent use;

(3) product prepared by step (2), alpha-semi water plaster stone powder mixing and stirring, stir according to water paste ratio 1:1.2-1:1.4 and form gypsum slurries, again sodium lauryl sulphate is mixed at room temperature mechanical stirring with the water of 4-5 times amount and form the slurries that foam, then the slurries that will foam mix with gypsum slurries, Keep agitation also adds other surplus materialss such as flyash, cement, finally slurry is poured in mould, be put in room ventilated place naturally shaping.

Advantage of the present invention is: the present invention adopts gac and diatomite to carry out deodorizing to mud, Anaerobic Digestion greatly reduces organic content in mud afterwards, the effect of disinfection is played in pyroprocessing, treated mud is coated on filling surface, dispersible latax with Vac/E again and do WATER REPELLENT, improve intensity greatly, moistureproof, waterproof, insulation, the effect of the aspect such as heat insulation, the present invention adopts material based on alpha-semi water plaster stone, there is very high intensity, crushing resistance, water tolerance and easy casting, whipping agent is added in gypsum slurries, being uniformly mixed of short period of time gets final product casting, without the need to special casting equipment, technique is simple, with short production cycle, efficiency is high, also have a large amount of tiny in Foamed Gypsum material, uniform bubble, not only play good insulation effect, can also the mechanical property of reinforcement material, the present invention utilizes various mineral filler, the materials for wall high insulating effect of preparation, environmental protection, prepare simple and convenient.

Embodiment

A wall heat insulation material for low cost, is made up of the raw material of following weight part (kilogram): xanthan gum 3, trichloropropyl phosphate 2, breeze 10, urea 4, waste ceramic powder 3, mud 210, talcum powder 5, Vac/E polymer dispersion powder 4, polyacrylamide 2.5, sodium lauryl sulphate 1.7, Magnesium Silicate q-agent 0.7, calcium lignin sulphonate 1, αsemiwatergypsum 120, cement 8.5, flyash 5.8, gac 4, diatomite 8, borax 1, calcium formiate 2, water are appropriate.

A wall heat insulation material for low cost, be made up of following concrete steps:

(1) gac and diatomite are added in mud stir, under natural condition, mix 5 days, then by mud thermal pretreatment, temperature is 170 ° of C, time is 30min, be added to after naturally cooling in anaerobic pond, under anaerobic, temperature is 35 ° of C, pH value remains on 7.0 anaerobic digestions and reacts 10 days, carry out drying treatment after reaction terminates, under 140 ° of C, process 6h, after naturally cooling, milled 300 mesh sieves are for subsequent use;

(2) water of xanthan gum by 10 times amount is diluted, add waste ceramic powder ultrasonic disperse even, add mud powder mixing and stirring prepared by step (1) again, then urea and breeze mixture surface is coated on, be placed in baking oven to dry, be finally in the Vac/E polymer dispersion powder solution of 15% in concentration by impregnation mixture, evaporation removing moisture post-drying is for subsequent use;

(3) product prepared by step (2), αsemiwatergypsum powder mixing and stirring, stir according to water paste ratio 1:1.2:1.4 and form gypsum slurries, again sodium lauryl sulphate is mixed at room temperature mechanical stirring with the water of 4 times amount and form the slurries that foam, then the slurries that will foam mix with gypsum slurries, Keep agitation also adds other surplus materialss such as flyash, cement, finally slurry is poured in mould, be put in room ventilated place naturally shaping.

Experimental data: water-intake rate :≤1.6%, ultimate compression strength: >=13.2MPa, sound absorbing power: >=0.17%, thermal conductivity :≤0.14W/mK.

Claims (2)

1. the wall heat insulation material of a low cost, it is characterized in that, be made up of the raw material of following weight part: xanthan gum 3-4, trichloropropyl phosphate 2-3, breeze 10-13, urea 4-5, waste ceramic powder 3-4, mud 210-250, talcum powder 5-6, Vac/E polymer dispersion powder 4-5, polyacrylamide 2.5-3, sodium lauryl sulphate 1.7-2.4, Magnesium Silicate q-agent 0.7-1, calcium lignin sulphonate 1-2, alpha-semi water plaster stone 120-130, cement 8.5-9, flyash 5.8-6.6, gac 4-5, diatomite 8-9, borax 1-2, calcium formiate 2-3, water are appropriate.

2. a wall heat insulation material for low cost, is characterized in that, is made up of following concrete steps:

(1) gac and diatomite are added in mud stir, under natural condition, mix 5-6 days, then by mud thermal pretreatment, temperature is 170-175 ° of C, time is 30-35min, be added to after naturally cooling in anaerobic pond, under anaerobic, temperature is 35-40 ° of C, pH value remains on 7.0-7.4 anaerobic digestion reaction 10-13 days, carry out drying treatment after reaction terminates, under 140-150 ° of C, process 6-7h, after naturally cooling, milled 300-400 mesh sieve is for subsequent use;

(2) water of xanthan gum by 10-13 times amount is diluted, add waste ceramic powder ultrasonic disperse even, add mud powder mixing and stirring prepared by step (1) again, then urea and breeze mixture surface is coated on, be placed in baking oven to dry, be finally in the Vac/E polymer dispersion powder solution of 15-18% in concentration by impregnation mixture, evaporation removing moisture post-drying is for subsequent use;

(3) product prepared by step (2), alpha-semi water plaster stone powder mixing and stirring, stir according to water paste ratio 1:1.2-1:1.4 and form gypsum slurries, again sodium lauryl sulphate is mixed at room temperature mechanical stirring with the water of 4-5 times amount and form the slurries that foam, then the slurries that will foam mix with gypsum slurries, Keep agitation also adds other surplus materialss such as flyash, cement, finally slurry is poured in mould, be put in room ventilated place naturally shaping.