CN105565642B - The lamination of Stacked sludge dewatering machine - Google Patents

The lamination of Stacked sludge dewatering machine Download PDF

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Publication number
CN105565642B
CN105565642B CN201610096810.0A CN201610096810A CN105565642B CN 105565642 B CN105565642 B CN 105565642B CN 201610096810 A CN201610096810 A CN 201610096810A CN 105565642 B CN105565642 B CN 105565642B
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China
Prior art keywords
ring
sludge dewatering
lamination
dewatering machine
stacked sludge
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CN105565642A (en
Inventor
孙刚范
田建强
蒋益旭
张可俊
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SHANGHAI TECHASE ENVIRONMENT PROTECTION CO Ltd
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SHANGHAI TECHASE ENVIRONMENT PROTECTION CO Ltd
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • C02F11/121Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Reinforced Plastic Materials (AREA)

Abstract

The invention discloses a kind of laminations of Stacked sludge dewatering machine.It includes rotating ring, determines ring, it is made using CFRP carbon fibre reinforced composites;The CFRP carbon fibre reinforced composites are using components such as acetal resin POM, carbon fiber, polytetrafluoroethylene PTFE, oiliness hydrophober, coupling agents as raw material, are obtained through double-screw extruding pelletizing.Determine on ring, determine ring convex equipped with triangle determining ring edge.The present invention is using injection or compression-molding process, using mold is by minipad and determine cyclization integral, will determine ring convex and rises to be designed to triangular structure, part producing efficiency is greatly improved, while play booster action to determining ring, enhances the anti-bending strength for determining ring.Rotating ring is made using CFRP carbon fibre reinforced composites in the present invention, determine ring, the strength of materials is high, modulus height, wear resistant corrosion resistant, endurance, creep resistant, water-tolerant, can be increased to rotating ring, the service life for determining ring 5~8 years.

Description

The lamination of Stacked sludge dewatering machine
Technical field
The invention belongs to technical field of sealing technology, are related to a kind of lamination of Stacked sludge dewatering machine.
Background technology
The operation principle of spiral sludge dewatering machine is layered on top of each other by retainer ring (determining ring) and travelling ring (rotating ring), spiral The filtering pushing meanss that axis is formed therethrough.Front end is concentrating part, and rear end is de-watering section.It is formed between retainer ring and travelling ring Filter seam and the screw pitch of helical axis tapered into from concentrating part to de-watering section.Being rotated in for helical axis pushes sludge from concentrating part While to de-watering section, also travelling ring is constantly driven to clean filter seam, prevent from blocking.After sludge is concentrated, de-watering section is transported to, During the advance with filter seam and screw pitch taper into and by pressing plate under the action of, generate great internal pressure, volume It constantly reduces, achievees the purpose that fully to be dehydrated.
The lamination (rotating ring determines ring) of Stacked sludge dewatering machine is mainly using 304 grade stainless steel metals material systems at present Make, 304 grade metal materials are since wear-resisting property is poor, poor corrosion resistance, usually using the service life at 1 year or so, limit folded spiral shell The use scope of formula sludge dewatering equipment and service life can not meet service life of equipment and performance needs, can not meet user demand.
Existing Stacked sludge dewatering machine is determined between ring for the gap that rotating ring is made to have travelling at two, frequently with interval The method of minipad, as Figure 1-Figure 4, several are determined ring 1 and are assembled together by fixing bolt 3, meanwhile, two neighboring Determine rotating ring 4 and movable minipad 2 to be set (to can be seen that from Fig. 3, Fig. 4, the internal diameter of rotating ring 4 and the internal diameter one for determining ring 1 between ring 1 Sample is big, and the outer diameter of rotating ring 4 is smaller than the outer diameter for determining ring 1, and the outer diameter difference of the two is exactly the outer diameter of a minipad 2;Each minipad 2 A small circle ring, each minipad 2 by the small sircle hole among annulus be sleeved on fixing bolt 3 it is two neighboring determine ring 1 it Between), this movable minipad (in Fig. 1-Fig. 4, every group of rotating ring and determines ring i.e. every adjacent two since minipad quantity is more It is a to determine to assemble six minipads on the same circumference between ring 1), installation labor intensity is larger, moreover, in production installation and selling Afterwards in maintenance process, it is easy to misloading or neglected loading phenomenon occur, cause to do over again, significantly reduce labor productivity, pair set Standby batch production and field maintenance work are totally unfavorable.
Invention content
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of intensity is high, wear-corrosion resistance is good, makes With long lifespan, the lamination of the Stacked sludge dewatering machine of labor productivity can be improved (rotating ring determines ring).
Technical scheme is as follows:
A kind of lamination of Stacked sludge dewatering machine, it includes rotating ring, determines ring, it is compound using CFRP fibre reinforceds What material was made;The quality proportioning of each component is as follows in the CFRP carbon fibre reinforced composites:
The CFRP carbon fibre reinforced composites are using said components as raw material, are made through dispensing, mixing, twin-screw extrusion Made from grain;The lamination of the Stacked sludge dewatering machine is through being molded or pressing using above-mentioned CFRP carbon fibre reinforced composites What the type of being moulded into obtained.
Further, the fixed ear group determined ring and along the circumferential direction stretch out annular body with several by annular body Into each fixed ear is equipped with aperture;It is additionally provided at each fixed ear along perpendicular to what circumferencial direction outwardly protruded and determines ring convex It rises, this determines also to be provided with aperture corresponding with aperture in fixed ear in ring convex.That is,:By original minipad with determine cyclization into one Ring convex are determined in body, position (determining place of the ring edge equipped with the fixed ear) setting for installing minipad originally on ring is determined It rises, i.e.,:Original minipad become determine ring convex rise be integrated with determining cyclization.
Further, the shape for determining ring convex is triangle, i.e.,:Triangular hill is set on ring is determined, three Aperture corresponding with aperture in fixed ear also is provided in angular protrusion.
Further, the Shooting Technique operating condition is:Baking material temperature 85-90 degree, 4-5 hours baking material time;Injection Temperature 170-200 degree, injection pressure 90-100pa;Mold temperature 85-90 degree.
The acetal resin POM is the homopolymer of polyformaldehyde.
The carbon fiber is polyacrylonitrile (PAN) base carbon fibre or asphalt base carbon fiber.Carbon fiber (Carbon Fiber) It is the Carbon Materials of threadiness, there is high intensity and high elastic modulus.Polyacrylonitrile-based carbon fibre is polyacrylonitrile fibre It ties up and obtained fiber is heated in inert gas high temperature, be high strength type carbon fiber.Asphalt base carbon fiber be coal tar or The fiber that asphalt forms after reeling off raw silk from cocoons through high temperature sintering is a kind of carbon fiber of high elastic modulus type.
The coupling agent includes organochromium complexes, four major class of silanes, titanate ester and aluminic acid compound.
The oiliness hydrophober be it is purchased in market obtain it is a kind of mixed by the quality materials such as silicone oil and silicones it is novel Advanced oiliness waterproof material.
Polytetrafluoroethylene (PTFE) (Teflon or PTFE), is commonly called as " King ", is by the aggregated macromolecule formed of tetrafluoroethene Compound has excellent chemical stability, corrosion resistance, leakproofness, high lubrication non-stick, electrical insulating property and good anti-ageing Change endurance.Polytetrafluoroethylene (PTFE) is added in CFRP carbon fibre reinforced composites in the present invention, the resistance to of the material can be greatly enhanced Mill property.
Rotating ring is made using CFRP carbon fibre reinforced composites in the present invention, determines ring.The CFRP fibre reinforceds are compound Material is using thermosetting plastics as matrix, using carbon fiber and its fabric as the fibrous reinforcement of dispersate;It is carbon fiber and its knits Object and acetal resin POM (homopolymerization) and the compounded composite material of polytetrafluoroethylene PTFE, have high intensity, modulus height, The features such as density is small, and anti-attrition is wear-resisting, and self-lubricating is corrosion-resistant, endurance, creep resistant, water-tolerant.
The present invention using mold is by minipad and determine cyclization integral, will be determined ring convex and be set using injection or compression-molding process Triangular structure is counted into, part producing efficiency is greatly improved, while booster action is played to determining ring, makes to determine the bending resistance of ring Performance enhancement.
Beneficial effects of the present invention:
The lamination of the Stacked sludge dewatering machine of the present invention, has the following advantages that:
1) lamination (rotating ring determines ring) is made using CFRP carbon fibre reinforced composites, which is with thermosetting resin For matrix, using carbon fiber and its fabric as the fibrous reinforcement of dispersate, it is made using compression moulding Shooting Technique.The material has There is intensity high, modulus is high, and density is small, reduces friction, wear-resisting property is high, self-lubricating, corrosion-resistant, endurance, creep resistant, thermal expansion The characteristics of coefficient is small, water-tolerant, be suitable for make dewaterer rotating ring, determine ring, can by rotating ring, determine ring service life raising By 5~8 years.
2) using compression moulding or Shooting Technique, with mold is by minipad and to determine cyclization integral, part system is greatly improved Make efficiency, improve overall production efficiency.
3) minipad and determine cyclization and be integrated, drastically reduce assembling action and accidentally fill phenomenon, more than 80% can be reduced Assemble action frequency.
4) ring convex will be determined and be designed to that triangular structure (i.e. triangular hill) has the advantage that:Stable structure, support Area is big, can effectively control two deflections for determining ring;Booster action is played to determining ring simultaneously, increases the anti-bending strength for determining ring By force.
Description of the drawings
Fig. 1 is the schematic side view for determining ring of existing Stacked sludge dewatering machine;
Fig. 2 is the main structure diagram for determining ring of existing Stacked sludge dewatering machine;
Fig. 3 is that determine ring and the minipad of existing Stacked sludge dewatering machine show with the side cross-sectional that rotating ring is assembled together It is intended to;
Fig. 4 is that determine ring and the minipad of existing Stacked sludge dewatering machine show with the front view structure that rotating ring is assembled together It is intended to;
Fig. 5 is the side, sectional view for determining ring of the Stacked sludge dewatering machine in the present invention;
Fig. 6 is the main structure diagram for determining ring of the Stacked sludge dewatering machine in the present invention;
Fig. 7 is that the ring of determining of the Stacked sludge dewatering machine in the present invention is illustrated with the side cross-sectional that rotating ring is assembled together Figure;
Fig. 8 is that the ring of determining of the Stacked sludge dewatering machine in the present invention is illustrated with the front view structure that rotating ring is assembled together Figure;
Fig. 9 is that the ring convex of determining in the present invention act the main structure diagram for being designed to triangular structure;
Figure 10 is that the ring convex of determining in the present invention act the overlooking the structure diagram for being designed to triangular structure.
In figure:1st, determine ring 2, minipad 3, fixing bolt 4, rotating ring 5, triangular hill 102, determine ring convex rise 101, Fixed ear 103, the first aperture 104, second orifice
Specific embodiment
Below in conjunction with drawings and examples, the present invention is further illustrated.
Embodiment 1
A kind of lamination of Stacked sludge dewatering machine of the present invention, it includes rotating ring and determines ring, and rotating ring is to use with ring is determined CFRP carbon fibre reinforced composites are made;The quality proportioning of each component in the CFRP carbon fibre reinforced composites It is as follows:
The CFRP carbon fibre reinforced composites are using said components as raw material, are made through dispensing, mixing, twin-screw extrusion Made from grain;The lamination of the Stacked sludge dewatering machine is through injection molding using above-mentioned CFRP carbon fibre reinforced composites It obtains.
The Shooting Technique operating condition is:85 degree of baking material temperature, 5 hours baking material time;200 degree of injection temperature, injection Pressure 100pa;90 degree of mold temperature.
Embodiment 2
A kind of lamination of Stacked sludge dewatering machine of the present invention, it includes rotating ring and determines ring, and rotating ring is to use with ring is determined CFRP carbon fibre reinforced composites are made;The quality proportioning of each component in the CFRP carbon fibre reinforced composites It is as follows:
Component Proportioning/mass parts
Acetal resin POM (homopolymerization) 80
Carbon fiber 25
Polytetrafluoroethylene PTFE 10
Oiliness hydrophober 0.4
Coupling agent 0.35
Color masterbatch 0.4
The CFRP carbon fibre reinforced composites are using said components as raw material, are made through dispensing, mixing, twin-screw extrusion Made from grain;The lamination of the Stacked sludge dewatering machine is through injection molding using above-mentioned CFRP carbon fibre reinforced composites It obtains.
The Shooting Technique operating condition is:90 degree of baking material temperature, 4 hours baking material time;170 degree of injection temperature, injection Pressure 90pa;85 degree of mold temperature.
Embodiment 3
A kind of lamination of Stacked sludge dewatering machine of the present invention, it includes rotating ring and determines ring, and rotating ring is to use with ring is determined CFRP carbon fibre reinforced composites are made;The quality proportioning of each component in the CFRP carbon fibre reinforced composites It is as follows:
Component Proportioning/mass parts
Acetal resin POM (homopolymerization) 60
Carbon fiber 20
Polytetrafluoroethylene PTFE 20
Oiliness hydrophober 0.2
Coupling agent 0.3
Color masterbatch 0.2
The CFRP carbon fibre reinforced composites are using said components as raw material, are made through dispensing, mixing, twin-screw extrusion Made from grain;The lamination of the Stacked sludge dewatering machine is through injection molding using above-mentioned CFRP carbon fibre reinforced composites It obtains.
The Shooting Technique operating condition is:88 degree of baking material temperature, 4.5 hours baking material time;185 degree of injection temperature, note Blow pressure 95pa;88 degree of mold temperature.
Embodiment 4
A kind of lamination of Stacked sludge dewatering machine of the present invention, it includes rotating ring and determines ring, and rotating ring is to use with ring is determined CFRP carbon fibre reinforced composites are made;The quality proportioning of each component in the CFRP carbon fibre reinforced composites It is as follows:
Component Proportioning/mass parts
Acetal resin POM (homopolymerization) 90
Carbon fiber 30
Polytetrafluoroethylene PTFE 5
Oiliness hydrophober 0.35
Coupling agent 0.35
The CFRP carbon fibre reinforced composites are using said components as raw material, are made through dispensing, mixing, twin-screw extrusion Made from grain;The lamination of the Stacked sludge dewatering machine is through compression molding using above-mentioned CFRP carbon fibre reinforced composites It obtains.
Embodiment 5
As viewed in figures 5-8, in the lamination of Stacked sludge dewatering machine of the invention, ring is determined by annular body and six edges The fixed ear 101 that circumferencial direction stretches out annular body forms, and fixed ear is equipped with the first aperture 103;At each fixed ear also Equipped with along perpendicular to circumferencial direction outwardly protrude it is circular determine ring convex 102 (being equivalent to original minipad 2), i.e.,:It will be fixed Ring and original minipad are integrated, and the position for installing minipad originally on ring 1 is determined (is equipped with determining ring edge The place of fixed ear) determine ring convex equipped with circular and play 102 (being equivalent to original minipad 2), determine in ring convex 102 circular It also is provided with and the 103 corresponding second orifice 104 of the first aperture in fixed ear.It can be seen that from Fig. 5, Fig. 7, determine ring convex and play 102 It is to be close to periphery at fixed ear, along what is outwardly protruded perpendicular to circumferencial direction.Several are determined ring 1 and are filled by fixing bolt 3 With together, meanwhile, two neighboring determine that only rotating ring 4 need to be assembled between ring 1, without installation activity formula minipad 2, subtract significantly Assembling action and accidentally dress phenomenon are lacked, production efficiency are greatly improved.Ring convex of determining in the embodiment are circular.
Embodiment 6
As shown in figs. 9-10, in the lamination of Stacked sludge dewatering machine of the invention, ring is determined by annular body and eight edges The fixed ear 101 that circumferencial direction stretches out annular body forms, and fixed ear is equipped with the first aperture 103;This eight fixed ears are three Angular;It is additionally provided at each fixed ear along the ring convex of determining of the triangle outwardly protruded perpendicular to circumferencial direction and risen, is i.e. triangle Shape protrusion 5 also is provided with and the 103 corresponding second orifice 104 of the first aperture in fixed ear on triangular hill 5.From Figure 10 In can be seen that, triangular hill 5 is to be close to periphery at fixed ear, along being outwardly protruded perpendicular to circumferencial direction.To determine ring Convex design can make stable structure into triangular structure, and bearing area is big, can effectively control two deflections for determining ring;It is right simultaneously Determine ring and play booster action, make to determine the anti-bending strength enhancing of ring.
Performance test example
The material properties test data of CFRP carbon fibre reinforced composites in 1-4 of the embodiment of the present invention see the table below:

Claims (7)

1. a kind of lamination of Stacked sludge dewatering machine, including rotating ring, determines ring, which is characterized in that it is using CFRP carbon fibers Enhancing composite material is made;The quality proportioning of each component is as follows in the CFRP carbon fibre reinforced composites:
Component Proportioning/mass parts Acetal resin POM 60~100 Carbon fiber 20~30 Polytetrafluoroethylene PTFE 5~20 Oiliness hydrophober 0.2~0.5 Coupling agent 0.3~0.4 Color masterbatch 0~0.4
The CFRP carbon fibre reinforced composites are using said components as raw material, through dispensing, mixing, double-screw extruding pelletizing system ;The lamination of the Stacked sludge dewatering machine is through being molded or being compression molded into using above-mentioned CFRP carbon fibre reinforced composites What type obtained;
Described to determine ring and be made of annular body and several fixed ears for along the circumferential direction stretching out annular body, fixed ear is equipped with Aperture;Determine on ring, be additionally provided at fixed ear along the ring convex of determining outwardly protruded perpendicular to circumferencial direction and risen, this is determined ring convex and rises Equipped with aperture corresponding with aperture in fixed ear.
2. the lamination of Stacked sludge dewatering machine as described in claim 1, which is characterized in that it is described determine ring convex rise shape be Circle also is provided with aperture corresponding with aperture in fixed ear in circular protrusions.
3. the lamination of Stacked sludge dewatering machine as described in claim 1, which is characterized in that it is described determine ring convex rise shape be Triangle also is provided with aperture corresponding with aperture in fixed ear on triangular hill.
4. the lamination of the Stacked sludge dewatering machine as described in claim 1,2 or 3, which is characterized in that the carbon fiber is poly- Acrylonitrile base carbon fiber or asphalt base carbon fiber.
5. the lamination of the Stacked sludge dewatering machine as described in claim 1,2 or 3, which is characterized in that the coupling agent includes Organochromium complexes, four major class of silanes, titanate ester and aluminic acid compound.
6. the lamination of the Stacked sludge dewatering machine as described in claim 1,2 or 3, which is characterized in that the acetal resin POM is the homopolymer of polyformaldehyde.
7. the lamination of the Stacked sludge dewatering machine as described in claim 1,2 or 3, which is characterized in that the Shooting Technique behaviour It is as condition:Baking material temperature 85-90 degree, 4-5 hours baking material time;Injection temperature 170-200 degree, injection pressure 90-100pa; Mold temperature 85-90 degree.
CN201610096810.0A 2016-02-22 2016-02-22 The lamination of Stacked sludge dewatering machine Active CN105565642B (en)

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017143943A1 (en) * 2016-02-22 2017-08-31 上海同臣环保有限公司 Novel laminated and spiral sludge dewatering machine
CN107352775A (en) * 2017-08-23 2017-11-17 安尼康(福建)环保设备有限公司 A kind of tail end enters the laminated spiral type dewaterer of mud

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100633385B1 (en) * 2005-05-24 2006-10-13 (주) 서진이엔지 Sludge dehydration epuipment of screw type
CN201694932U (en) * 2009-10-29 2011-01-05 北京晶霖伟业分离装备技术有限公司 Turbine type self-cleaning spiral pressing sludge dewatering machine
CN203244830U (en) * 2013-04-02 2013-10-23 大连涌清水处理技术有限公司 Filtering component of multi-disc screw type sludge dewatering machine
CN103709703A (en) * 2013-12-11 2014-04-09 上海交通大学 Recycled carbon fiber reinforced thermoplastic resin composite material and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100633385B1 (en) * 2005-05-24 2006-10-13 (주) 서진이엔지 Sludge dehydration epuipment of screw type
CN201694932U (en) * 2009-10-29 2011-01-05 北京晶霖伟业分离装备技术有限公司 Turbine type self-cleaning spiral pressing sludge dewatering machine
CN203244830U (en) * 2013-04-02 2013-10-23 大连涌清水处理技术有限公司 Filtering component of multi-disc screw type sludge dewatering machine
CN103709703A (en) * 2013-12-11 2014-04-09 上海交通大学 Recycled carbon fiber reinforced thermoplastic resin composite material and preparation method thereof

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