CN105563797B - A kind of forming method of water drilling plastic sucking disc - Google Patents
A kind of forming method of water drilling plastic sucking disc Download PDFInfo
- Publication number
- CN105563797B CN105563797B CN201610063873.6A CN201610063873A CN105563797B CN 105563797 B CN105563797 B CN 105563797B CN 201610063873 A CN201610063873 A CN 201610063873A CN 105563797 B CN105563797 B CN 105563797B
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- Prior art keywords
- water drilling
- disk
- sucking disc
- plastic uptake
- tool disk
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/10—Forming by pressure difference, e.g. vacuum
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/10—Single-purpose machines or devices
- B24B7/16—Single-purpose machines or devices for grinding end-faces, e.g. of gauges, rollers, nuts, piston rings
- B24B7/162—Single-purpose machines or devices for grinding end-faces, e.g. of gauges, rollers, nuts, piston rings for mass articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/26—Component parts, details or accessories; Auxiliary operations
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The present invention relates to a kind of forming method of water drilling plastic sucking disc, machined using full-automatic water-drill plastic sucking disc former, the equipment includes vibration cloth driller position, manipulator, plastic uptake station and cuts station, comprises the following steps：1) the water drilling marshalling that vibration cloth driller position will be scattered；2）The water drilling arranged is transferred to plastic uptake station by manipulator；3）Plastic uptake station forms plastic sucking disc to water drilling plastic uptake；4）After the water drilling plastic sucking disc arrival of shaping cuts station, cut station and cut discharging.The problems such as hand labor intensity is big, efficiency is low and error rate is high as existing for boring artificial shifting present method avoids prior art, substantially increases production efficiency.
Description
Technical field
The present invention relates to crystal material manufacture field, especially water drilling manufacture field, more particularly to a kind of water drilling plastic uptake
The forming method of disk.
Background technology
The end face polishing processing of water drilling and spray process are in order to improve processing efficiency all using the processing side for making plastic uptake film
Method, notification number are that CN100484711 patent of invention discloses a kind of water drilling end face polishing processing method, and the patent will complete rib
A water drilling plastic sucking disc is made in the water drilling of face polishing processing by way of plastics sucking moulding, and uniformly arrangement is absorbed and fixed at suction to water drilling
Mould tray bottom, so as to whole disk water drilling carry out end face polishing processing because can be arranged on a plastic sucking disc hundreds of even it is several
Thousand water drillings, so being greatly improved processing efficiency.
When carrying out end face polishing processing, the disk body that the concave surface of plastic sucking disc is usually directly sleeved on to end face polished machine is enterprising
Row grinding and polishing, end face grinding and polishing individually is carried out to water drilling.Also have to flip up on the disk side of plastic sucking disc now and be sleeved on end face polished machine
Disk body on, so when grinding and polishing end face by water drilling together with parcel water drilling plastic layer grinding and polishing, i.e., on plastic sucking disc
Raised carry out end face grinding and polishing.Such benefit is that the plastic sucking disc of end face grinding and polishing can be adopted in water drilling plating, saves weight
The process of multiple plastics sucking moulding, this is described in detail in Publication No. CN101569447A patent document.But because
The disk side of plastic sucking disc, which flips up, to rely on manual operation to complete, so it is fixed not firm etc. disk body warpage, suit to be present
Problem, cause polishing processing Quality Down, while there is also increase the problems such as artificial, efficiency is low for artificial flange.Publication number
To disclose a kind of water drilling plastic sucking disc and its forming method and former, water drilling therein in CN102101259B patent
The former of plastic sucking disc, including frame, vavuum pump and heater, base are fixed with the frame, submounts are provided with
Template is inhaled, inhales to be provided with together with inhaling template above template and clamps the press box plate of plastic uptake material, on the base, template center is inhaled and puts
Tool disk is put, tool disk is provided with several embedding holes for setting water drilling, and embedding bottom hole portion is provided with passage, and passage connects with vavuum pump
Logical, the heater can be erected at by travel mechanism above press box plate, the side surface circumference of the tool disk with inhale template or
Gap is had in vain between person's annular ring, and the gap is connected by the venting channels being arranged on tool disk or base with vavuum pump；
The press box plate and suction template realize two descending strokes by elevating mechanism, two when the press box plate and suction template drop to bottom
Person clamps top surface of the clamping face less than tool disk of plastic uptake material, and the suction template between annular ring and base by realizing solid
Sealed connection when determining to relatively move in scope.In the technical scheme, press box plate uses the side of two falling heads with template is inhaled
Formula, the first height, the first height to the second height decline during and pass through annular ring when dropping to the second height
Realize the sealing to space between suction template, tool disk and base；When dropping to the first height, for adding to plastic uptake material
Heat, the air heats expansion between suction template, tool disk and base in space, because the inplane pressure deckle board of plastic uptake material and suction
Template clamps, so being arched upward upwards by air pressure after plastic uptake material softening；When dropping to the second height, for vacuum forming into
Type plastic sucking disc, because plastic uptake material above arches upward upwards, in press box plate and inhale template clamping plastic uptake edge of materials
Plane less than during the top of water drilling, plastic uptake material can't encounter water drilling in tool disk, this makes it possible to ensure plastics sucking moulding,
The projection formed on the disk body of plastic sucking disc because wrapping up water drilling will protrude from disk side plane.It is artificial so there is no need to carry out again
Disk side is turned down, directly plastic sucking disc can be sleeved on the polished machine of end face and plastic layer of the water drilling together with parcel water drilling is ground
Throw, save process, improve processing efficiency and crudy.
Notification number is that CN102729457B patent discloses a kind of former pair of water drilling plastic sucking disc
Vehicle equipment in CN102101259B patent makes improvements so that picks and places tool disk, is put into plastic uptake material and takes out water drilling
Plastic sucking disc can only set an adjustable height to provide feasibility in same opening spatial operation, and to inhale template, tie
Structure is simpler rationally, run action is stable, and plastics sucking moulding efficiency improves, and operation is more convenient.
But the former of water drilling plastic sucking disc still needs and manually picks and places tool disk, is put into suction in above-mentioned patent document
Moulding material and taking-up water drilling plastic sucking disc, automaticity is not high, although also notification number is that CN201632908 utility model is special
Profit discloses a kind of water drilling vibration and inhales mould machine, although bobbing machine and suction mould machine are combined into one by the patent, the technical scheme
Inhaled there is still a need for the water drilling arranged on bobbing machine is transferred to by operating personnel on mould machine, and operator is needed before inhaling the work of mould machine
Member is put into plastic uptake material, it is necessary to which operating personnel take out the plastic uptake film of shaping after the completion of plastic uptake, the course of work of whole device is still
Excessive manual intervention is needed, efficiency improves unobvious.
Further, since during vibration cloth bores, it is desirable to which the embedding hole on vibrating disk is deeper, so could be easily embedding by water drilling
Enter, and during plastic uptake, need the embedding hole of mould sucking disk shallower again, could so make it that plastic uptake material wraps up more firm, water
Bore difficult for drop-off, the tool disk that the requirement different to tool disk of two stations result in two stations directly can not be used mutually, above-mentioned
In order to solve the technical problem in patent, the water drilling arranged on bobbing machine is being transferred to the suction mould inhaled on mould machine by operating personnel
During in disk, it is by the way that the specification identical only different mould sucking disk of embedding hole depth and vibrating disk are mutually fastened, and overturns
Vibrating disk and mould sucking disk so that mould sucking disk thus can be such that the water drilling in vibrating disk entirely falls in mould sucking disk, the mistake in lower section
Requirement of the journey for operating personnel is higher, in upset mould sucking disk and vibrating disk, opens vibrating disk and installs the process of mould sucking disk
In, it is required for operating personnel's movement range smaller, operation is especially careful, the water drilling arranged will be beaten unless you give your whole attention to it
Disorderly, such mode virtually have impact on production efficiency and adds the work burden of operating personnel again.
The content of the invention
, should it is an object of the invention to provide a kind of forming method of water drilling plastic sucking disc in order to solve above-mentioned technical problem
Method is machined using full-automatic water-drill plastic sucking disc former, completes the automated production of plastic sucking disc, reduces manual intervention
Improve production efficiency.
To achieve the above object, present invention employs following technical scheme：
A kind of forming method of water drilling plastic sucking disc, is machined, the equipment using full-automatic water-drill plastic sucking disc former
Including vibration cloth driller position, manipulator, plastic uptake station and station is cut, the vibration cloth driller position is provided with cloth and bores disk, lifting
Device and vibrating device, the vibrating device are arranged in frame, the cloth bore disk by lowering or hoisting gear drive keep level or
Heeling condition, the center that the cloth bores disk are additionally provided with the first tool disk, and first tool disk is driven by vibrating device, the cloth
The side for boring disk is additionally provided with aggregate bin；Base is set on the plastic uptake station, inhales template, press box plate and heater, the base peace
In frame, the base is provided with the second tool disk, and the press box plate and heater, which are respectively erected in, to be inhaled above template, is inhaled
Template is set in the outside of the second tool disk, multiple embedding holes is equipped with second tool disk, and the bottom in embedding hole is provided with and led to
Stomata, passage connect with vavuum pump, and the side of the plastic uptake station is provided with nip rolls, and described cut sets chopping disk and support on station
Plate, move back and forth, comprise the following steps between vibration cloth driller position and plastic uptake station with suctorial manipulator：
1) water drilling is placed with aggregate bin in advance, with vibration, the water drilling in aggregate bin gradually spreads the cloth to horizontality
Disk is bored, until all embedding holes of the first tool disk are covered with water drilling, stop vibration and cloth bores side of the disk away from aggregate bin and risen,
Unnecessary water drilling is just fallen back in aggregate bin；
2）The sucker of manipulator reaches the top of the first tool disk, and sucker drops to above water drilling, and causes water drilling with inhaling
Embedding hole site on disk is matched, and sucker is drawn in the first tool disk after all water drillings, and sucker rises, and sucker moves to suction
Station is moulded, the top of the second tool disk, sucker declines again, and the water drilling on sucker is transferred completely into the second tool disk；
3）Base slides so that the second tool disk of the good water drilling of cloth is moved to the lower section of press box plate and heater, inhales mould
Plate drops to up to the first height, and now, plastic uptake material is fixedly clamped and sealed, the height of plastic uptake material by press box plate and suction template
Degree is higher than the top of water drilling in the second tool disk, and heater heating plastic uptake material is allowed to by thermal softening and arched upward upwards；Heater
Continuous heating, press box plate and suction template drop to the second height, and now, press box plate is put down with suction template clamping plastic uptake edge of materials
Top of the face less than water drilling in tool disk；Vavuum pump vacuumizes, plastics sucking moulding water drilling plastic sucking disc；
4）Press box plate rises simultaneously with inhaling template, unclamps plastic uptake material, and nip rolls, which rotates, drives plastic uptake material to move backward, will
Molded water drilling plastic sucking disc, which is moved to, to be cut below station；
5）After the water drilling plastic sucking disc arrival of shaping is cut below station, supporting plate keep level and the water drilling plastic uptake for holding shaping
Disk, then chopping disk decline and swing, the blade of chopping disk surrounding is just by the water drilling plastic sucking disc of shaping from whole plastic uptake material
Cut on conveyer belt, then supporting plate is tilted, and water drilling plastic sucking disc is just fallen into material frame, completes the discharging of plastic sucking disc.
Preferably, the both sides of plastic uptake station are designed with vibrating cloth driller position, the second tool disk on the base
It it is two with template is inhaled, base is driven by the 3rd cylinder and moved back and forth in frame, in the step 3, when second work
Just in plastic uptake, the vibration station and manipulator of another second tool disk and opposite side, which coordinate, to be completed the good water drilling of cloth for sabot
The process of the second tool disk is transferred to, when the second tool disk before completes plastic uptake process, the 3rd cylinder driving base slides
It is set to resume waiting for the cloth of manipulator brill, and another second tool disk then moves on to and plastic uptake process is carried out under press box plate.
Preferably, embedding hole, and the first tool disk, the second tool disk also are provided with first tool disk and sucker
And spacing between the quantity of sucker upper embedded hole, the shape in embedding hole, adjacent embedding hole and the arrangement mode in embedding hole match,
Embedding hole depth in first tool disk is higher than the waist height of water drilling, and the embedding hole depth in second tool disk is less than water
The waist height of brill.
Preferably, the suction template between O-ring seal and base by being tightly connected, the ring packing
Circle sealing, which is fixedly installed on, is inhaled in template or on base, and gap is had in vain between the side of second tool disk and suction template,
The gap is connected by the venting channels being arranged on the second tool disk or base with vavuum pump.
Preferably, connected and positioned by inserting between sucker and the first tool disk, sucker and the second tool disk.
Preferably, described cut sets chopping disk and supporting plate on station, and the chopping disk is arranged on plastic uptake material
Side frame on, the surrounding of the chopping disk, which is also spaced, is fixed with blade, and chopping disk by first driving means control lifting and
Rotate, the supporting plate is located at the lower section of plastic uptake material, and the bottom of supporting plate is additionally provided with the second drive device of lifting supporting plate.
Preferably, the manipulator includes the first motor, transmission device, support, the second cylinder and sucker, described
The both ends of transmission device are fixed in frame positioned at vibration cloth driller position and plastic uptake station, first motor respectively and drive biography
Dynamic device, the support are fixed on conveyer, the sucker by the second cylinder and support phase hydropexis, the sucker
Bottom is provided with multiple embedding holes, and the top in embedding hole is provided with passage, and passage connects with vavuum pump.
Preferably, the template of inhaling drives lifting by the 4th cylinder for being fixed on floor installation plate lower surface, the
The piston rod of four cylinders is mutually fixed after running through floor installation plate with inhaling template both sides, the press box plate by be fixed in frame the
The driving lifting of five cylinders.
Preferably, the heater is arranged in frame by the 3rd rotating shaft, the 3rd rotating shaft in the frame
Side is additionally provided with the second motor, the 3rd rotating shaft and the drive connection of the second motor.
Technical scheme of the present invention as a result of more than, this method uses Multistation, and passes through mechanical hand getting
Inhaled after with sucker of the specification as tool disk, water drilling is all drawn from vibration cloth driller bit transition to plastic uptake station
Modeling process, and plastic uptake material drives plastic uptake material roller to rotate to realize the automatic charging of plastic uptake material, after shaping by nip rolls
Adsorption mould also by nip rolls mobilization to cutting at station, cut station complete shaping after adsorption mould self-emptying mistake
Journey, without manual intervention in the whole device course of work, this method avoid prior art as it is artificial move bore existing for artificial labor
The problems such as fatigue resistance is big, efficiency is low and error rate is high, substantially increases production efficiency.
Brief description of the drawings
Fig. 1 is the structural representation of water drilling plastic sucking disc former；
Fig. 2 is that water drilling plastic sucking disc former removes the structural representation behind the vibration cloth driller position of side；
Fig. 3 is the structural representation of the plastic uptake station of water drilling plastic sucking disc former；
Fig. 4 is the structural representation at another visual angle of plastic uptake station of water drilling plastic sucking disc former；
Structural representation when Fig. 5 is the cloth brill disk level of the vibration cloth driller position of water drilling plastic sucking disc former；
Fig. 6 is the structural representation when cloth brill disk of the vibration cloth driller position of water drilling plastic sucking disc former tilts；
Fig. 7 is the side structure schematic diagram of the vibration cloth driller position of water drilling plastic sucking disc former；
Fig. 8 is the overall structure diagram for cutting station of water drilling plastic sucking disc former；
Fig. 9 is the structural representation of the chopping disk for cutting station of water drilling plastic sucking disc former, supporting plate and drive mechanism
Figure.
Embodiment
Embodiments of the invention are described below in detail, the example of the embodiment is shown in the drawings, wherein from beginning to end
Same or similar label represents same or similar element or the element with same or like function.Below with reference to attached
The embodiment of figure description is exemplary, it is intended to for explaining the present invention, and is not considered as limiting the invention.
In the description of the invention, it is to be understood that term " " center ", " longitudinal direction ", " transverse direction ", " length ", " width ",
" thickness ", " on ", " under ", "front", "rear", "left", "right", " vertical ", " level ", " top ", " bottom " " interior ", " clockwise ", " inverse
The orientation or position relationship of the instructions such as hour hands " are based on orientation shown in the drawings or position relationship, are for only for ease of description originally
Invent and simplify description, rather than the device or element of instruction or hint meaning there must be specific orientation, with specific side
Position construction and operation, therefore be not considered as limiting the invention.
In addition, term " first ", " second " are only used for describing purpose, and it is not intended that instruction or hint relative importance
Or the implicit quantity for indicating indicated technical characteristic.Thus, define " first ", the feature of " second " can be expressed or
Implicitly include one or more this feature.In the description of the invention, unless otherwise indicated, " multiple " are meant that two
Individual or two or more, limited unless otherwise clear and definite.
In the present invention, unless otherwise clearly defined and limited, term " installation ", " connected ", " connection ", " fixation " etc.
Term should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected, or be integrally connected；It can be machine
Tool connects or electrical connection；Can be joined directly together, can also be indirectly connected by intermediary, can be two members
Connection inside part.For the ordinary skill in the art, above-mentioned term can be understood in this hair as the case may be
Concrete meaning in bright.
In the present invention, unless otherwise clearly defined and limited, fisrt feature second feature it " on " or it " under "
Can directly it be contacted including the first and second features, it is not directly to contact but pass through it that can also include the first and second features
Between other characterisation contact.Moreover, fisrt feature second feature " on ", " top " and " above " to include first special
Sign is directly over second feature and oblique upper, or is merely representative of fisrt feature level height and is higher than second feature.Fisrt feature exists
Second feature " under ", " lower section " and " following " fisrt feature that includes are immediately below second feature and obliquely downward, or be merely representative of
Fisrt feature level height is less than second feature.
A kind of full-automatic water-drill plastic sucking disc former as shown in Figure 1, including frame 9, the left and right sides of frame 9 at least one
Side is provided with vibration cloth driller position, and the frame 9 at the middle part is provided with plastic uptake station, it is described vibrate cloth driller position and plastic uptake station it
Between be additionally provided with manipulator, the manipulator moves back and forth between two stations, and the front frame 9 of the plastic uptake station, which is provided with, inhales
Plastic feed roller 41, the rear methods, rack 9 of the plastic uptake station, which is provided with, cuts station, and the rear for cutting station is provided with nip rolls
43, plastic uptake material 42 is drawn through after plastic uptake station by plastic uptake material roller 41, is connected on nip rolls 43.
Vibration cloth driller position as shown in Fig. 1, Fig. 5, Fig. 6 and Fig. 7 includes cloth and bores disk 11, the first cylinder 12 and vibrating device
13, the vibrating device is fixed in frame 9, and the cloth bores disk 11 and is hinged with vibrating device 13, and first cylinder 12 is cut with scissors
It is connected between frame 9 and cloth brill disk 11.The center that the cloth bores disk 11 is additionally provided with the first tool disk 112, first tool disk
112 drive reciprocating motion by vibrating device 13, and first tool disk 112 is provided with multiple embedding holes, and the bottom in embedding hole, which is provided with, to be led to
Stomata, passage are connected by tracheae 14 with vavuum pump.
The cloth brill disk 11 is surrounded by coaming plate 111, and the side that the cloth brill disk 11 is hinged with vibrating device 13 is also
Provided with aggregate bin 113, the bottom interval of the aggregate bin 113 is provided with two engaging lug blocks 114, between two engaging lug blocks 114
It is connected by first rotating shaft 115, the piston end of first cylinder 12 is fixed with the collar, and the collar is set in first rotating shaft
On 115.Cloth bores disk when being horizontal, and the water drilling in aggregate bin will not be spread to the first tool disk, and cloth bores when starting, water drilling with
Vibration paving to the first tool disk, after all embedded water drilling in the embedding hole of the first tool disk, the first cylinder 12 driving cloth bores disk
11 side, which rises, causes cloth to bore disk and keep heeling condition, and unnecessary water drilling is just fallen into aggregate bin, treats that water drilling entirely falls in collection
The first cylinder 12 causes cloth to bore the keep level of disk 11 so that manipulator takes the diamond arranged away after hopper.
The vibrating device includes vibrating motor 133, the guide rail 132 of vibrating bottom plate 131 and first, first guide rail 132
It is fixed in frame 9, the vibrating bottom plate 131 is arranged on the first guide rail 132, and vibrating bottom plate 131 bores the phase of disk 11 with cloth and cut with scissors
Connect, the be hinged side that vibrating bottom plate 131 bores disk 11 with cloth is parallel with the bearing of trend of the first guide rail 132, the vibrating motor 133
It is fixed on the bottom bay of vibrating bottom plate 131, and vibrating motor 133 drives vibrating bottom plate 131 reciprocal along the first guide rail 132
Motion, and then realize and water drilling shakes in embedding hole.
Plastic uptake station as shown in Figure 2, Figure 3 and Figure 4 includes base 33, the second tool disk 32, inhales template 34, press box plate 35
With heater 36, the base 33 is arranged in frame 9, and base 33 is provided with a cylindrical step surface, the step
Face is provided with the second tool disk 32, and second tool disk 32 is provided with multiple embedding holes, and the bottom in embedding hole is provided with passage, ventilation
Hole is connected with vavuum pump, and the press box plate 35 and heater 36 are separately mounted in the frame 9 on top, and press box plate 35 can be up and down
Lifting, the suction template 34 inhale the outside that template 34 is set in the second tool disk 32 into hollow cylindrical, and the suction template is led to
Sealed connection when realizing the relative movement in fixed range is crossed between O-ring seal and the step surface of base.
The O-ring seal sealing, which is fixedly installed on, inhales in template or on the cylindrical step surface of base, and with
Step surface inhales the connection of template inserting；Or preferably, O-ring seal is set in step surface in a manner of it can move up and down
Outside is simultaneously flexibly supported by elastic mechanism, and seal is provided between the O-ring seal and step surface；Second tool disk
Side and inhale and have gap in vain between template or O-ring seal, the gap is by being arranged on the second tool disk or base
Venting channels on step surface connect with vavuum pump.
The suction template 34 drives lifting, the 4th cylinder 342 by the 4th cylinder 342 for being fixed on floor installation plate lower surface
Piston rod run through floor installation plate after fixed with inhaling the phase of connection otic placode 341 of template 34 both sides, the press box plate 35 is by fixing
The 5th cylinder 351 driving lifting in frame 9.
The heater 36 is arranged in frame 9 by the 3rd rotating shaft 361, the side of the 3rd rotating shaft 361 in the frame 9
The second motor 362 is additionally provided with, the 3rd rotating shaft 361 and the second motor 362 are engaged by gear.The driving of second motor 362 adds
Hot device 36 rotates so that is heated during plastic uptake more uniform.
When the both sides of plastic uptake station are designed with vibrating cloth driller position, the second tool disk 32 and suction mould on the base 33
Plate 34 is two, and base 33 is arranged on the second guide rail 91 of frame 9, and one end of base 33 is with being fixed in frame 9
The phase of 3rd cylinder 31 is fixed, and driving base 33 moves back and forth on the second guide rail 91, so that mistake of the plastic uptake station in work
Diamond in first tool disk can be transferred in another second tool disk of base 33 by Cheng Zhong, manipulator simultaneously, two the
Alternately cloth bores two tool disks simultaneously and the process of plastic uptake substantially increases production efficiency.
When carrying out plastic uptake process, the decline of press box plate clamps plastic uptake material with suction template and so that plastic uptake material is slightly above
The top of water drilling, then heater heating plastic uptake material, makes it arch upward upwards, heater continuous heating, and plastic uptake material is continuous to be declined
To second height, plastic uptake edge of materials plane be less than water drilling top, vacuum pumping vacuum complete plastic uptake process, the four of press box plate
It is provided with guide pin bushing 353 week, the base for inhaling template surrounding is provided with guide pillar 352, and press box plate passes through guide pin bushing 353 during decline
Cooperation with guide pillar 352 realizes press box plate with inhaling the positioning of template, in order to which plastic uptake material is clamped, ensures sealing.
Manipulator as depicted in figs. 1 and 2 is arranged between vibration cloth driller position and plastic uptake station, and the manipulator includes
First motor 21, the second rotating shaft 24, support 25, the second cylinder 26 and sucker 27, two the second rotating shafts 24 pass through support frame respectively
It is arranged in frame close to one end of vibration cloth driller position and fixed close to one end of plastic uptake station, the both ends of the second rotating shaft 24
There is runner 23, the runner 23 of two homonymies of the second rotating shaft 24 is arranged with conveyer belt 22, and first motor 21 is fixed on frame
Go up and drive the second rotating shaft 24 to rotate, the support 25 is fixed on conveyer belt 22, and the sucker passes through the second cylinder and support
Mutually horizontal fixed, the bottom of the sucker 27 is provided with multiple embedding holes, and the top in embedding hole is provided with passage, and passage connects with vavuum pump
It is logical.
For the ease of manipulator by the water drilling arranged from vibration cloth driller bit transition to plastic uptake station, first frock
The arrangement mode of spacing and embedding hole between the quantity of disk upper embedded hole, the shape in embedding hole, adjacent embedding hole with the second tool disk
It is identical, spacing and embedding hole between the quantity in the embedding hole of sucker upper embedded hole, the shape in embedding hole, embedding hole depth, adjacent embedding hole
Arrangement mode it is identical with the first tool disk, while for meet cloth bore and plastic uptake during, water drilling exposes the height in embedding hole
Difference requires that the embedding hole depth of first tool disk is higher than the waist height of water drilling, the embedding hole depth of second tool disk
Less than the waist height of water drilling.
The plastic uptake material is drawn by plastic uptake material roller 41, through plastic uptake station press box plate and inhale template after,
Introduce between two nip rolls 43 at frame rear portion, be additionally provided with the lower framework of the plastic uptake material roller 41 for driving
The 3rd motor 44 that plastic uptake material roller 41 rotates, two nip rolls 43 are arranged in frame by the riser 45 of both sides, described vertical
Plate 45 is provided with the groove of longitudinal direction, and the both ends of two nip rolls 43 are arranged in the groove of riser 45 by drive tab respectively, and top
The both sides of nip rolls 43 drive tab and groove upper end between be provided with spring 46, in the frame of the lower section of the nip rolls 43 of the bottom also
Provided with for drive nip rolls rotate the 4th motor 47.
The rear for cutting station and being located at plastic uptake station as shown in Figure 8 and Figure 9, the station that cuts include the He of chopping disk 51
Supporting plate 53, the chopping disk 51 are located at the top of plastic uptake material, and the top of chopping disk 51, which is provided with, to be used for driving what chopping disk was swung
6th cylinder 56, the 6th cylinder 56 are fixed by connecting plate with the phase of the 7th cylinder 57 for being used for driving chopping disk to lift, institute
State the 7th cylinder 57 to be fixed in frame, the surrounding also equi-spaced apart of the chopping disk 51 is fixed with multiple blades 52, the support
Plate 53 is located at the lower section of plastic uptake material, and the side of the supporting plate 53 is hinged by hinge 55 with frame, the bottom of the supporting plate 53
Portion be also associated with for tilt supporting plate in order to be molded plastic sucking disc discharging the 8th cylinder 54.The chopping disk 51 can also use electricity
Machine driving rotation, and then the purpose cut is realized, supporting plate is tilted in order to which the plastic sucking disc cut is smoothly sent using cylinder
Go out.
The course of work of the present invention is as follows,
1) water drilling is placed with aggregate bin in advance, Vibration on Start-up motor cloth bores disk as vibrating bottom plate is past along the first guide rail
Multiple motion, disk is bored as the water drilling in vibration aggregate bin is gradually spread to the cloth of horizontality, until the first tool disk is all
Embedding hole is covered with water drilling, and the side for stopping vibration and the remote aggregate bin of the first cylinder 12 driving cloth brill disk 11 rises, unnecessary water
Brill is just fallen back in aggregate bin；
2）First motor 21 reaches the top of the first tool disk, the second cylinder 26 driving sucker by belt-driven sucker
Drop to above water drilling, and water drilling is matched with the embedding hole site on sucker, sucker draws all water in the first tool disk
After brill, the second cylinder 26 again rises sucker, and the first motor 21 takes sucker to plastic uptake station, the second work by conveyer belt
The top of sabot, the second cylinder 26 again declines sucker, and the water drilling on sucker is transferred completely into the second tool disk, sucker
With the first tool disk, sucker and the second tool disk, precise positioning is kept by way of guide pin bushing and guide pillar；
3）3rd cylinder driving base slides so that the second tool disk of the good water drilling of cloth is moved to press box plate and heater
Lower section, inhale template and drop to up to the first height, now, plastic uptake material is by press box plate and inhales template and is fixedly clamped and seals, and inhales
The height of moulding material higher than the top of water drilling in the second tool disk, inhale template by the step surface of O-ring seal and base it
Between realize be tightly connected, heater heating plastic uptake material be allowed to by thermal softening and arch upward upwards；Heater continuous heating, press box plate
The second height is dropped to template is inhaled, now, the plane of press box plate and suction template clamping plastic uptake edge of materials is less than tool disk
The top of upper water drilling；Vavuum pump vacuumizes, plastics sucking moulding water drilling plastic sucking disc；Simultaneously another second tool disk and opposite side
Vibration station and manipulator coordinate the process for completing the good water drilling of cloth being transferred to the second tool disk, when the second tool disk before is complete
During into plastic uptake process, the 3rd cylinder drives base slip it is resumed waiting for the cloth of manipulator and bored, and another second tool disk
Then move on to and plastic uptake process is carried out under press box plate；
4）Press box plate rises simultaneously with inhaling template, unclamps plastic uptake material, and the 4th motor driving nip rolls, which rotates, drives plastic uptake material
Material is moved backward, and molded water drilling plastic sucking disc is moved to and cut below station, while to avoid 41 turns of plastic uptake material roller
Resistance is excessive and cause plastic uptake Materials Fracture when dynamic, the 3rd motor is set below plastic uptake material roller 41, so in the 4th electricity
When machine starts, the 3rd motor also starts simultaneously, greatly reduces the rotary resistance of plastic uptake material roller 41, avoids shaping plastic uptake
The fracture of disk plastic uptake material during thinking.
5）After the water drilling plastic sucking disc arrival of shaping is cut below station, the 8th cylinder 54 driving supporting plate so that supporting plate is kept
Level simultaneously holds the water drilling plastic sucking disc of shaping, and then the 7th cylinder 57 driving chopping disk declines, while the driving of the 6th cylinder 56 is cut
Disk swing is cut, the blade 52 of chopping disk surrounding just cuts down the water drilling plastic sucking disc of shaping from whole plastic uptake material conveyor
Come, then the 8th cylinder 54, which resets, causes supporting plate to tilt, and water drilling plastic sucking disc is just fallen into material frame, completes the discharging of plastic sucking disc.
Above-mentioned steps 3) in, partial air is extracted with vavuum pump to control the deformation extent that plastic uptake material arches upward upwards；
Above-mentioned steps 4) in, press box plate and inhale template open before, first with vavuum pump be sent into partial air so that water drilling plastic sucking disc with
Damage convenient displacement when tool disk is peeled off to avoid opening.In the description of this specification, reference term " one embodiment ",
The description of " some embodiments ", " example ", " specific example " or " some examples " etc. means that combining the embodiment or example describes
Specific features, structure, material or feature be contained in the present invention at least one embodiment or example in.In this specification
In, identical embodiment or example are not necessarily referring to the schematic representation of above-mentioned term.Moreover, the specific features of description,
Structure, material or feature can combine in an appropriate manner in any one or more embodiments or example.
Although embodiments of the invention have been shown and described above, it is to be understood that above-described embodiment is example
Property, it is impossible to limitation of the present invention is interpreted as, one of ordinary skill in the art is not departing from the principle and objective of the present invention
In the case of above-described embodiment can be changed within the scope of the invention, change, replace and modification.
Claims (9)
1. a kind of forming method of water drilling plastic sucking disc, it is characterised in that processed using full-automatic water-drill plastic sucking disc former
Into the equipment includes vibration cloth driller position, manipulator, plastic uptake station and cuts station, and the vibration cloth driller position is provided with cloth
Disk, lowering or hoisting gear and vibrating device are bored, the vibrating device is arranged in frame, and the cloth bores disk and drives holding by lowering or hoisting gear
Horizontal or heeling condition, the center that the cloth bores disk are additionally provided with the first tool disk, and first tool disk is driven by vibrating device
Dynamic, the side that the cloth bores disk is additionally provided with aggregate bin；Base is set on the plastic uptake station, inhales template, press box plate and heater, institute
Floor installation is stated in frame, the base is provided with the second tool disk, and the press box plate and heater are respectively erected in suction mould
Above plate, the outside that template is set in the second tool disk is inhaled, multiple embedding holes, and the bottom in embedding hole are equipped with second tool disk
Portion is provided with passage, and passage connects with vavuum pump, and the side of the plastic uptake station is provided with nip rolls, it is described cut to set on station cut
Disk and supporting plate are cut, moves back and forth, comprises the following steps between vibration cloth driller position and plastic uptake station with suctorial manipulator：
1) water drilling is placed with aggregate bin in advance, with vibration, the water drilling in aggregate bin gradually spreads to the cloth of horizontality and bores disk,
Until all embedding holes of the first tool disk are covered with water drilling, stop vibration and lowering or hoisting gear driving cloth bores disk (11) and the first frock
Disk (112) tilts, and cloth bores side of the disk away from aggregate bin and risen, and unnecessary water drilling is just fallen into aggregate bin, then lowering or hoisting gear
Cloth is driven to bore disk (11) Reversion Level state；
2) sucker of manipulator reaches the top of the first tool disk, and sucker drops to above water drilling, and causes on water drilling and sucker
Embedding hole site match, sucker is drawn in the first tool disk after all water drillings, and sucker rises, and sucker moves to plastic uptake work
Position, the top of the second tool disk, sucker declines again, and the water drilling on sucker is transferred completely into the second tool disk；
3) base slides so that the second tool disk of the good water drilling of cloth is moved to the lower section of press box plate and heater, inhales under template
Drop to up to the first height, now, plastic uptake material is fixedly clamped and sealed by press box plate and suction template, and the height of plastic uptake material is higher than
The top of water drilling in second tool disk, heater heating plastic uptake material are allowed to by thermal softening and arched upward upwards；Heater persistently adds
Heat, press box plate and suction template drop to the second height, and now, the plane of press box plate and suction template clamping plastic uptake edge of materials is less than
The top of water drilling in second tool disk；Vavuum pump vacuumizes, plastics sucking moulding water drilling plastic sucking disc；
4) press box plate with inhale template rise simultaneously, unclamp plastic uptake material, nip rolls rotate drive plastic uptake material move backward, by into
The water drilling plastic sucking disc of type, which is moved to, to be cut below station；
5) after the water drilling plastic sucking disc arrival of shaping is cut below station, supporting plate keep level and the water drilling plastic sucking disc for holding shaping,
Then chopping disk declines and swung, and the blade of chopping disk surrounding just transmits the water drilling plastic sucking disc of shaping from whole plastic uptake material
Take and cut, then supporting plate is tilted, and water drilling plastic sucking disc is just fallen into material frame, completes the discharging of plastic sucking disc.
2. the forming method of a kind of water drilling plastic sucking disc according to claim 1, it is characterised in that the both sides of plastic uptake station are all
Provided with vibration cloth driller position, the second tool disk and suction template on the base are two, and base is driven by the 3rd cylinder to exist
Moved back and forth in frame, in the step 3, when second tool disk is just in plastic uptake, another second tool disk with it is another
The vibration station and manipulator of side coordinate the process for completing the good water drilling of cloth being transferred to the second tool disk, when the second work before
Sabot complete plastic uptake process when, the 3rd cylinder driving base slide make its resume waiting for the cloth of manipulator brill, and another second
Tool disk, which then moves on to, carries out plastic uptake process under press box plate.
A kind of 3. forming method of water drilling plastic sucking disc according to claim 1, it is characterised in that first tool disk and
It also is provided with embedding hole on sucker, and it is the first tool disk, the quantity of the second tool disk and sucker upper embedded hole, the shape in embedding hole, adjacent
The arrangement mode of spacing and embedding hole between embedding hole matches, and the embedding hole depth in first tool disk is higher than water drilling
Waist height, the embedding hole depth in second tool disk are less than the waist height of water drilling.
4. the forming method of a kind of water drilling plastic sucking disc according to claim 1, it is characterised in that the suction template passes through ring
It is tightly connected between shape sealing ring and base, the O-ring seal sealing, which is fixedly installed on, inhales in template or on base, institute
State and have gap in vain between the side of the second tool disk and suction template, the gap is by being arranged on the second tool disk or base
Venting channels connect with vavuum pump.
5. the forming method of a kind of water drilling plastic sucking disc according to claim 1, it is characterised in that sucker and the first frock
Connected and positioned by inserting between disk, sucker and the second tool disk.
6. the forming method of a kind of water drilling plastic sucking disc according to claim 1, it is characterised in that described cut sets on station
Chopping disk and supporting plate, the chopping disk are arranged in the frame above plastic uptake material, and the surrounding of the chopping disk is also spaced fixation
There is blade, and chopping disk is controlled lifting by first driving means and rotated, the supporting plate is located at the lower section of plastic uptake material, and supporting plate
Bottom be additionally provided with lifting supporting plate the second drive device.
7. the forming method of a kind of water drilling plastic sucking disc according to claim 1, it is characterised in that the manipulator includes the
One motor, transmission device, support, the second cylinder and sucker, the both ends of the transmission device respectively positioned at vibration cloth driller position and
Plastic uptake station, first motor is fixed in frame and driving transmission device, and the support is fixed on conveyer, described
Sucker is mutually fixed by the second cylinder with support, and the bottom of the sucker is provided with multiple embedding holes, and the top in embedding hole is provided with passage,
Passage connects with vavuum pump.
8. the forming method of a kind of water drilling plastic sucking disc according to claim 1, it is characterised in that the suction template is by fixing
The 4th cylinder in floor installation plate lower surface drives lifting, and the piston rod of the 4th cylinder runs through after floor installation plate with inhaling template
Both sides are mutually fixed, and the press box plate drives lifting by the 5th cylinder being fixed in frame.
9. the forming method of a kind of water drilling plastic sucking disc according to claim 1, it is characterised in that the heater passes through
Three rotating shafts are arranged in frame, and the side of the 3rd rotating shaft is additionally provided with the second motor, the 3rd rotating shaft and second in the frame
Motor is connected.
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| CN201610063873.6A CN105563797B (en) | 2016-01-29 | 2016-01-29 | A kind of forming method of water drilling plastic sucking disc |
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| CN201610063873.6A CN105563797B (en) | 2016-01-29 | 2016-01-29 | A kind of forming method of water drilling plastic sucking disc |
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| CN105563797B true CN105563797B (en) | 2018-01-02 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107411252B (en) * | 2017-05-28 | 2018-12-11 | 绍兴尚妮家纺有限公司 | A kind of road production method after not generating the water drilling containing toxic heavy metal chromium waste water |
| CN109531408A (en) * | 2019-01-02 | 2019-03-29 | 虞雅仙 | Cloth boring device, cloth drill method and water drilling production method |
| CN110370851B (en) * | 2019-07-29 | 2020-06-09 | 浦江和平真空镀膜有限公司 | Water drill manufacturing process containing film coating process |
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| CN102152187A (en) * | 2010-02-11 | 2011-08-17 | 何建仁 | Method for automatically grinding and polishing rhinestone |
| CN201632908U (en) * | 2010-03-08 | 2010-11-17 | 淮安圣科智能机械制造有限公司 | Hydraulic drill vibration membrane sucking machine |
| CN102700115A (en) * | 2010-12-08 | 2012-10-03 | 浙江名媛工艺饰品有限公司 | Forming method of rhinestone vacuum forming tray |
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