CN105563229B - Numerical control production line scrap automated programming system and waste scrap method - Google Patents
Numerical control production line scrap automated programming system and waste scrap method Download PDFInfo
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- CN105563229B CN105563229B CN201610155073.7A CN201610155073A CN105563229B CN 105563229 B CN105563229 B CN 105563229B CN 201610155073 A CN201610155073 A CN 201610155073A CN 105563229 B CN105563229 B CN 105563229B
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- scrap
- transmission belt
- metal machine
- scrap metal
- cake
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
Abstract
The present invention provides a kind of Numerical control production line scrap automated programming system and processing method.The Numerical control production line scrap automated programming system includes scrap transmission belt, scrap metal machine, bits cake transmission belt and bits cake car, wherein scrap transmission belt is installed on the lower section of chip removal mouth, the end of scrap transmission belt is stretched in hopper, the hopper connects with the crumb inlet of scrap metal machine, one end of the bits cake transmission belt is located at the lower section of scrap metal machine cake output, the other end stretches to bits cake car, on feed hopper bottom inwall one at be provided with pressure sensor, the scrap transmission belt, scrap metal machine, bits cake transmission belt and pressure sensor are electrically connected with control device and guidance panel respectively.The placement space of dust lead slide car is reserved between scrap transmission belt and hopper, the dust lead slide car is connected and composed by slide, fixed mount and land wheel, wherein the slide slant setting and detachably being installed with fixed mount.The technical effects of the invention are that：The scrap of Numerical control production line discharge is automatically processed, not only greatly reduces the labor intensity of worker, and reduce the energy consumption of equipment.
Description
Technical field
The present invention relates to a kind of Numerical control production line scrap automated programming system and processing method, for automatically processing numerical control
The scrap of production line discharge.
Background technology
At present, the waste scrap of numerical control (NC) Machining Workshop mainly has two ways, and one kind is complete artificial treatment, artificial timing
The scrap of descaling machine around bed accumulation, then completes the entrucking of scrap.The method not only consumes too many manpower, and occurs
Because volume is big, in light weight caused by scrap is without compression process the problems such as, the waste of transport power is in turn resulted in, scrap occupies car in addition
Between space, pollution environment, easily cause injury.Another kind is that the scrap of puffy is pressed into cylinder using common scrap metal machine
Shape or square bits cake, the method are on the basis of first method, and slug collection is transported into workshop by artificial timing
Near scrap metal machine, in the hopper that artificial shovel material imports scrap metal machine again to scrap transmission belt, and then by the pressure of scrap metal machine completion bits cake
System.Compared with method one, method two only increases the automatic compacting link of bits cake, but still has following deficiency：1st, need
The scrap in artificial finishing department is wanted to clear up and transport, and startup/stopping of scrap metal machine and scrap transmission belt is required for manually
Complete；2nd, worker observes situation for convenience, and common bucket capacity is smaller, position is relatively low, and hopper can only store a small amount of give up
Bits；3rd, need to retain enough places around scrap metal machine to be used to store scrap, scrap still ties up workshop space and pollutes environment；
4th, the slug collection in workshop, the working site of scrap metal machine still need staff on duty；5th, bits cake still needs to manually caused by scrap metal machine
Conveyance is into scrap car, and the processing of scrap needs a number of worker to complete, and field worker labor intensity is larger；6th, consider to be worth doing
Cake machine and the frequent low-power idle running of scrap transmission belt, cause the waste of the energy.
The content of the invention
In order to solve the above-mentioned technical problem, the invention provides a kind of Numerical control production line scrap automated programming system and useless
Consider processing method to be worth doing, automatically process the scrap of Numerical control production line discharge, reduce the labor intensity of worker, reduce the energy consumption of equipment.
In order to realize above-mentioned purpose, the technical solution adopted by the present invention is：Numerical control production line scrap automatic business processing system
System, including scrap transmission belt, scrap metal machine, bits cake transmission belt and bits cake car, wherein scrap transmission belt are installed on the lower section of chip removal mouth,
The end of scrap transmission belt is stretched in hopper, and the hopper connects with the crumb inlet of scrap metal machine, one end of the bits cake transmission belt
Positioned at the lower section of scrap metal machine cake output, the other end stretches to bits cake car, and pressure sensor is provided with one on feed hopper bottom inwall,
The scrap transmission belt, scrap metal machine, bits cake transmission belt and pressure sensor are electrically connected with control device and guidance panel respectively.
The placement space of dust lead slide car is reserved between scrap transmission belt and hopper, the dust lead slide car is by sliding
Ladder, fixed mount and land wheel connect and compose, wherein the slide slant setting and detachably being installed with fixed mount.
The bottom outside of the hopper is provided with hopper support bar.
Numerical control production line waste scrap method, described Numerical control production line scrap automated programming system is employed, specifically
Method is as follows：
A) after work of numerical control machine, control device for opening and guidance panel make scrap transmission belt, scrap metal machine, bits cake transmission
Band is in holding state；
B) by control device and guidance panel setting time parameter control the startup of scrap transmission belt and delay
Operation；
C) the default startup load value of scrap metal machine, default closing are set on control device and guidance panel using empirical value
Load value, default maximum load value, while by setting time parameter pressure sensor timing acquiring real load value simultaneously
Shown on control device and guidance panel, if real load value is more than default startup load value, scrap metal machine automatic start is simultaneously
Implement bits cake compacting；If real load value is less than default closing load value, scrap metal machine is after last pressing cycle is completed
It is automatically stopped work；If real load value is more than default maximum load value, scrap metal machine is prompted by control device and guidance panel
The compression process of scrap can not now be met, it is necessary to which manually dust lead slide car is pushed between hopper and scrap transmission belt, made
Scrap is imported directly into scrap car；
D) after Digit Control Machine Tool is stopped, scrap transmission belt, scrap metal machine, bits cake transmission belt are stopped, last artificial
Power-off.Scrap transmission belt, scrap metal machine, consider being stopped for cake transmission belt to be worth doing, by manual control or two ways can be automatically controlled
To realize.It is when the scrap metal machine is stopped by manual control, then artificial directly to close scrap metal machine, while consider cake transmission belt to be worth doing certainly
Dynamic delay is stopped.When the scrap metal machine is stopped by automatically controlling, first scrap metal machine continue will to remain in hopper compared with
More scrap implements compression process, and until the reading of pressure sensor is less than default closing load value, now scrap metal machine is completed
Work is automatically stopped after last pressing cycle.
The beneficial effects of the present invention are：The present invention realizes collection transmission and discharge, the bits cake of Numerical control production line scrap
Compacting, bits cake collection transmission with discharge automation process, scrap automation collection and transmission can save workshop
Space, avoid scrap from being accumulated around lathe, cleaning need not be artificially collected, greatly save manpower；Pressure sensor is adopted in real time
Collect load value caused by scrap, by scrap volume or weight in control device automatic decision hopper, so as to realize scrap metal machine and
Consider the automatic starting/stopping function of cake transmission belt to be worth doing, reduce equipment idle running rate, save the energy, without being given up in artificial monitoring hopper
The volume of bits, particularly when hopper is in the higher situation in position；The automatically collecting transmission of bits cake also mitigates people with discharge
The physical load of work, the volume of scrap is not only significantly compressed, but also saves transport power；Detachable dust lead slide car makes
With on the one hand can solving the situation that the operating rate of scrap metal machine can not meet scrap stackeding speed, on the other hand can solve
The situation that scrap metal machine breakdown maintenance can not work, and using when need not move scrap metal machine or scrap transmission belt.
Brief description of the drawings
Fig. 1 is the structured flowchart of present system.
Fig. 2 is the sectional view of slide in Fig. 1.
Fig. 3 is the flow chart of the inventive method.
Embodiment
A kind of Numerical control production line scrap automated programming system as shown in Figure 1, including scrap transmission belt 2, scrap metal machine 4,
Consider cake transmission belt 7 and bits cake car 14 to be worth doing, wherein scrap transmission belt 2 is installed on the lower section of chip removal mouth 3, and the end of scrap transmission belt 2 is stretched
Into hopper 5, the hopper 5 connects with the crumb inlet 15 of scrap metal machine 4, and one end of the bits cake transmission belt 7 is located at scrap metal machine 4 and gone out
The lower section of cake mouth 6, the other end stretch to bits cake car 14, and pressure sensor 8 is provided with one in the bottom interior wall of hopper 5, described useless
Bits transmission belt 2, scrap metal machine 4, bits cake transmission belt 7 and pressure sensor 8 are electrically connected with control device and guidance panel 1 respectively.
The placement space of dust lead slide car 12, the dust lead slide car 12 are reserved between scrap transmission belt 2 and hopper 5
Connected and composed by slide 11, fixed mount 10 and land wheel, wherein the slant setting of the slide 11 and detachably installed with fixed mount 10,
Dismantle when not in use slide 11, save memory space, avoid damaging.The section of the slide 11 is Baltimore groove, such as Fig. 2 institutes
Show, width is not less than the width of scrap transmission belt 2, and depth is not less than 10cm.
The bottom outside of the hopper 5 is provided with hopper support bar 9, prevents that to form eccentric moment causes scrap metal machine to tilt,
The top bevel of hopper support bar 9 is identical with the bottom external bevel angle of hopper 5.
As shown in figure 3, a kind of Numerical control production line waste scrap method, employs described Numerical control production line scrap automation
Processing system, specific method are as follows：
A) after work of numerical control machine, control device for opening and guidance panel 1 make scrap transmission belt 2, scrap metal machine 4, bits cake
Transmission belt 7 is in holding state；
B) by control device and guidance panel 1 setting time parameter control the startup of scrap transmission belt 2 and prolong
Shi Yunhang；
C) the default startup load value of scrap metal machine 4, default pass are set on control device and guidance panel 1 using empirical value
Load value, default maximum load value are closed, while passes through the timing acquiring real load value of setting time parameter pressure sensor 8
And shown on control device and guidance panel 1, if real load value is more than default startup load value, scrap metal machine 4 opens automatically
Move and implement to consider cake compacting to be worth doing；If real load value is less than default closing load value, scrap metal machine 4 completes last compacting week
Work is automatically stopped after phase；If real load value is more than default maximum load value, prompt to consider to be worth doing by control device and guidance panel 1
Cake machine 4 can not now meet the compression process of scrap, it is necessary to which dust lead slide car 12 manually is pushed into hopper 5 and scrap transmission belt
Between 2, scrap is set to be imported directly into scrap car 13；If the breakdown maintenance of scrap metal machine 4 can not work, also can manually it be pushed into
Dust lead slide car 12, without implementing to move position to scrap metal machine 4 and scrap transmission belt 2；
D) after Digit Control Machine Tool is stopped, scrap transmission belt 2, scrap metal machine 4, bits cake transmission belt 7 are stopped, most descendant
Work powers off.Scrap transmission belt 2, scrap metal machine 4, bits cake transmission belt 7 are stopped, and by manual control or can automatically control two kinds
Mode is realized.It is when the scrap metal machine 4 is stopped by manual control, then artificial directly to close scrap metal machine 4, while consider cake biography to be worth doing
The defeated automatic time delay of band 7 is stopped.When the scrap metal machine 4 is stopped by automatically controlling, scrap metal machine 4 continues hopper first
More scrap is remained in 5 and implements compression process, load value is closed until the reading of pressure sensor 8 is less than to preset, now considers to be worth doing
Cake machine 4 is automatically stopped work after last pressing cycle is completed.
Claims (4)
1. Numerical control production line waste scrap method, employ a kind of Numerical control production line scrap automated programming system, the numerical control
Production line scrap automated programming system, including scrap transmission belt（2）, scrap metal machine（4）, bits cake transmission belt（7）With bits cake car
（14）, wherein scrap transmission belt（2）It is installed on chip removal mouth（3）Lower section, scrap transmission belt（2）End stretch to hopper（5）It is interior,
The hopper（5）With scrap metal machine（4）Crumb inlet（16）Connection, the bits cake transmission belt（7）One end be located at scrap metal machine（4）Go out
Cake mouth（6）Lower section, the other end stretch to bits cake car（14）, in hopper（5）In bottom interior wall one at be provided with pressure sensor
（8）, the scrap transmission belt（2）, scrap metal machine（4）, bits cake transmission belt（7）And pressure sensor（8）Respectively with control device and
Guidance panel（1）Electrical connection；In scrap transmission belt（2）With hopper（5）Between reserve dust lead slide car（12）Placement it is empty
Between, the dust lead slide car（12）By slide（11）, fixed mount（10）And land wheel connects and composes, wherein the slide（11）Tilt
Placement and and fixed mount（10）Detachable installation, the hopper（5）Bottom outside hopper support bar is installed（9）, its feature
It is that waste scrap method specific method is as follows：
a）After work of numerical control machine, control device for opening and guidance panel（1）Make scrap transmission belt（2）, scrap metal machine（4）, bits
Cake transmission belt（7）In holding state；
b）By in control device and guidance panel（1）Upper setting time parameter controls scrap transmission belt（2）Startup and prolong
Shi Yunhang；
c）Using empirical value in control device and guidance panel（1）Upper setting scrap metal machine（4）Default startup load value, default close
Load value, default maximum load value are closed, while passes through setting time parameter pressure sensor（8）Timing acquiring real load
It is worth and in control device and guidance panel（1）Upper display, if real load value is more than default startup load value, scrap metal machine（4）
Automatic start simultaneously is implemented to consider cake compacting to be worth doing；If real load value is less than default closing load value, scrap metal machine（4）Complete last
Work is automatically stopped after individual pressing cycle；If real load value is more than default maximum load value, by control device and operating surface
Plate（1）Prompt scrap metal machine（4）The compression process of scrap can not now be met, it is necessary to manually by dust lead slide car（12）It is pushed into material
Bucket（5）With scrap transmission belt（2）Between, scrap is imported directly into scrap car（13）In；
d）After Digit Control Machine Tool is stopped, scrap transmission belt（2）, scrap metal machine（4）, bits cake transmission belt（7）It is stopped, finally
Artificial power-off.
2. Numerical control production line waste scrap method as claimed in claim 1, it is characterised in that：The step d）In, scrap passes
Defeated band（2）, scrap metal machine（4）, bits cake transmission belt（7）Be stopped, by manual control or two ways can be automatically controlled
To realize.
3. Numerical control production line waste scrap method as claimed in claim 2, it is characterised in that：The scrap metal machine（4）Pass through people
It is when industry control system is stopped, then artificial directly to close scrap metal machine（4）, while consider cake transmission belt to be worth doing（7）Automatic time delay is stopped.
4. Numerical control production line waste scrap method as claimed in claim 2, it is characterised in that：The scrap metal machine（4）By certainly
Dynamic control is when being stopped, first scrap metal machine（4）Continue hopper（5）Inside remain more scrap and implement compression process, until
Pressure sensor（8）Reading be less than it is default close load value, now scrap metal machine（4）After last pressing cycle is completed certainly
It is dynamic to be stopped.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610155073.7A CN105563229B (en) | 2016-03-18 | 2016-03-18 | Numerical control production line scrap automated programming system and waste scrap method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610155073.7A CN105563229B (en) | 2016-03-18 | 2016-03-18 | Numerical control production line scrap automated programming system and waste scrap method |
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| Publication Number | Publication Date |
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| CN105563229A CN105563229A (en) | 2016-05-11 |
| CN105563229B true CN105563229B (en) | 2018-02-23 |
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| CN109822390A (en) * | 2019-04-04 | 2019-05-31 | 柳州铁道职业技术学院 | A kind of machining clast Anti-scattering collection device |
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| CN204400031U (en) * | 2015-01-13 | 2015-06-17 | 江苏九州传动股份有限公司 | A kind of iron filings are from regenerative apparatus |
| CN104772320A (en) * | 2015-03-18 | 2015-07-15 | 金晖(中山)金属制造有限公司 | Crushing machine |
| CN205588053U (en) * | 2016-03-18 | 2016-09-21 | 沈阳飞机工业（集团）有限公司 | Numerical control production line sweeps automated processing system |
| CN104909175B (en) * | 2015-06-15 | 2017-06-06 | 泉州东山机械有限公司 | Lead waste briquetting machine |
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Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101831554A (en) * | 2010-06-10 | 2010-09-15 | 北京百慕合金有限责任公司 | Method for processing metal scraps |
| JP2013538771A (en) * | 2010-10-08 | 2013-10-17 | エヌエスイー インダストリー エス．ピー．エー． | Compressive conveyor belt, especially for feeding pyrolysis, gasification and combustion plants |
| CN203664879U (en) * | 2013-12-25 | 2014-06-25 | 青岛科技大学 | Electric spark machining working fluid circular processing and recovery system |
| CN204400031U (en) * | 2015-01-13 | 2015-06-17 | 江苏九州传动股份有限公司 | A kind of iron filings are from regenerative apparatus |
| CN104772320A (en) * | 2015-03-18 | 2015-07-15 | 金晖(中山)金属制造有限公司 | Crushing machine |
| CN104909175B (en) * | 2015-06-15 | 2017-06-06 | 泉州东山机械有限公司 | Lead waste briquetting machine |
| CN205588053U (en) * | 2016-03-18 | 2016-09-21 | 沈阳飞机工业（集团）有限公司 | Numerical control production line sweeps automated processing system |
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