CN105563059A - Machining method of internal herringbone gear - Google Patents
Machining method of internal herringbone gear Download PDFInfo
- Publication number
- CN105563059A CN105563059A CN201510907847.2A CN201510907847A CN105563059A CN 105563059 A CN105563059 A CN 105563059A CN 201510907847 A CN201510907847 A CN 201510907847A CN 105563059 A CN105563059 A CN 105563059A
- Authority
- CN
- China
- Prior art keywords
- gear
- gear ring
- centering
- clamp
- internal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
- B23P15/14—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass gear parts, e.g. gear wheels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F23/00—Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
- B23F23/02—Loading, unloading or chucking arrangements for workpieces
- B23F23/06—Chucking arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F5/00—Making straight gear teeth involving moving a tool relatively to a workpiece with a rolling-off or an enveloping motion with respect to the gear teeth to be made
Abstract
The invention relates to a machining method of an internal herringbone gear. The machining method is characterized in that a centering clamp is machined according to the size of the internal herringbone gear, a gear blank is machined, internal oblique teeth are inserted, machined gear rings are assembled into the internal herringbone gear through the centering clamp, and the internal herringbone gear is placed on a three-coordinate detector so that the centering degree can be metered; and external teeth are rolled and milled at the same time under the combination state, and a mark is made to serve as a mark for assembling. By means of the machining method, the internal teeth are inserted firstly, a sleeve and pressing plate combined tool is adopted to clamp the two gear rings opened oppositely to a sleeve, centering accuracy and precision are high, the working procedures of rolling and milling the external teeth are completed at a time, machining efficiency is improved and labor intensity is relieved. The clamp is simple in structure, easy to manufacture and convenient to assemble and disassemble. The machined internal herringbone gear is high in precision, stable in quality and good in uniformity, the centering degree after the internal herringbone gear is assembled is increased and operation reliability and stability of the herringbone gear in a transmission system are improved.
Description
Technical field
The present invention relates to a kind of processing method, be specifically related to a kind of processing method of interior herringbone fashion gear.
Background technology
Herringbone fashion gear is a kind of roller gear, certain a part of facewidth namely on the face of cylinder is right-hand teeth, and in another part facewidth, is left-hand teeth.Herringbone fashion gear has that bearing capacity is high, stable drive and the advantage such as axial load is little, is used widely in the transmission system of heavy-duty machinery.For outer herringbone fashion gear, both sides split manufactured, then combine, or be made of one both sides, between the effective tooth in both sides, design undercut, this is the Conventional processing methods of outer herringbone fashion gear.
For interior herringbone fashion gear, usually adopt split design processing, recombinant during use.First process what a gear ring to finished product, helical teeth in another ring gear machining is good, external tooth is not first processed; By good for helical teeth centering in two gear rings, then rule according to external tooth processing place of external tooth to another gear ring of the gear ring processed, carry out gear hobbing according to line, then roll flute is to finished product.The shortcoming of this processing method is: process teeth portion by line, can cause larger angle error; It 2 is: the common normal size of the external tooth of two gear rings is not identical, tooth alignment error is also different, when assembling, the external tooth of two gear rings but engages with the internal tooth of same part, affect the engagement of external tooth, and cause internal tooth alignment degree error to increase, affect product quality and stable equipment operation and reliability.
Summary of the invention
The present invention is directed to the shortcoming of above-mentioned technology, provide a kind of easy to loading and unloading, centering is easy, the processing method of the interior herringbone fashion gear that the uniformity of external tooth common normal, tooth alignment error is good.
The processing method of interior herringbone fashion gear of the present invention, is characterized in that: the procedure of processing of described processing method is as follows:
The centering clamp of herringbone fashion gear in A, making, described centering clamp comprises abutment sleeve and pressing plate;
A1, making abutment sleeve, according to the external diameter of gear ring internal diameter determination abutment sleeve, sleeve wall thickness is 10 ~ 30 millimeters, and abutment sleeve outer circumference surface and gear ring inner peripheral surface are matched in clearance;
The making of A2, pressing plate, pressing plate is concave structure, and two ends are provided with pressure head, and pressure head is provided with compression screw;
B, tooth base are processed;
C, slotting interior helical teeth
D, interior helical teeth centering:
Pressing plate is loaded onto at the two ends up and down of D1, gear ring, tightens clamp-screw, and abutment sleeve loads in the gear ring assembled;
D2, check the gap of abutment sleeve outer circumference surface and gear ring endoporus, gear ring should be able to flexible rotating on abutment sleeve;
D3, detect by an unaided eye, rotate gear ring, the extended line of teeth directional on two feature contacts faces of two gear rings meets at a bit, makes the pre-centering of interior helical teeth of two gear rings simultaneously;
D4, upper three-dimensional detector measure, and rotate gear ring, and adjustment position degree completes interior helical teeth precise alignment to claimed condition;
After D6, interior helical teeth centering, be contained on the two ends of gear ring by two pressing plates, be fixed tightly on two gear rings with clamp-screw (10) by pressing plate, such two gear rings are just combined into an interior herringbone fashion gear;
E, process external tooth in the assembled state;
E1, roll external tooth;
E2, mill external tooth;
F, marking, draw a line at the external tooth tooth top of the gear ring processed, and as mark during assembling, during assembling, two lines should align;
G, unclamp pressing plate clamp-screw, unload lower platen, the gear ring processed separates with abutment sleeve, and in initial workpiece, herringbone fashion gear machines;
H, second add man-hour directly from B.
Processing method of the present invention, first insert internal tooth, after internal tooth processes, adopt sleeve and pressing plate assembled tool, the gear ring clamping split two is on sleeve, and three-dimensional detector measures centering, the accurate precision of centering is high, disposable completing rolls external tooth and mill external tooth operation, improves working (machining) efficiency, reduces labour intensity; Clamp structure is simple, and make easily, easy to loading and unloading, the interior herringbone fashion accuracy of gear of processing is high, and steady quality uniformity is good, improves the alignment degree after the assembling of interior herringbone fashion gear and herringbone fashion gear maintainability and stability in transmission system.
Accompanying drawing explanation
Fig. 1 is the structural representation of interior herringbone fashion gear.
Fig. 2 is the structural representation of pressing plate.
Fig. 3 is the structural representation of sleeve.
Fig. 4 is centering built-up jig assembling schematic diagram.
Fig. 5 is the schematic diagram of centering.
In figure: 1, outer straight-tooth, 2, left gear ring, 3, right gear ring, 4, left-handed internal tooth, 5, dextrorotation internal tooth, 6, pressing plate, 7, compress screw, 8, pressure head, 9, abutment sleeve, 10, clamp-screw.
Detailed description of the invention
The processing method of interior herringbone fashion gear of the present invention is as follows:
The making of the centering clamp of A, interior herringbone fashion gear, centering clamp comprises abutment sleeve 9 and pressing plate 6.
The making of A1, abutment sleeve 9, abutment sleeve 9 outer peripheral face and gear ring inner peripheral surface are matched in clearance, and sleeve wall thickness is 15 millimeters.
The making of A2, pressing plate 6, pressing plate 6 is concave structure, and two ends are provided with pressure head 8, pressure head 8 has and compresses screw 7.
B, tooth base are processed;
C, slotting interior helical teeth;
D, interior helical teeth centering;
D1, left gear ring 2 and right gear ring 3 are combined into gear ring, load onto pressing plate 6, tighten clamp-screw 10 at the two ends up and down of gear ring, and abutment sleeve 9 loads in the gear ring assembled;
D2, check the gap of abutment sleeve 9 and gear ring endoporus, gear ring should be able to flexible rotating on abutment sleeve 9;
D3, to detect by an unaided eye, rotate gear ring simultaneously, make the pre-centering of interior helical teeth of two gear rings;
Helical teeth alignment degree in the metering of D4, upper three-dimensional detector, rotates gear ring, and adjustment position degree, to claimed condition, completes precise alignment;
After D6, interior helical teeth centering, be contained on gear ring by two pressing plates 6, be fixed tightly on two gear rings with bolt by pressing plate 6, such two gear rings are just combined into an interior herringbone fashion gear.
E, process external tooth in the assembled state;
E1, roll external tooth;
E2, mill external tooth;
F, marking, draw a line at the external tooth tooth top of the gear ring processed, and as mark during assembling, during assembling, two lines should align.
G, the clamp-screw 10 unclamped on pressing plate 6, unload lower platen 6, the gear ring processed separates with abutment sleeve 9, and in initial workpiece, herringbone fashion gear machines.
H, second add man-hour directly from B.
Claims (1)
1. a processing method for herringbone fashion gear in, is characterized in that: the procedure of processing of described processing method is as follows:
The centering clamp of herringbone fashion gear in A, making, described centering clamp comprises abutment sleeve (9), pressing plate (6);
A1, making abutment sleeve (9), abutment sleeve (9) and gear ring endoporus are matched in clearance;
The making of A2, pressing plate (6), pressing plate (6) is concave structure, and two ends are provided with pressure head (7), and pressure head (7) is provided with and compresses screw (8);
B, tooth base are processed;
C, slotting interior helical teeth;
D, interior helical teeth centering;
Pressing plate (6) is loaded onto at the two ends up and down of D1, gear ring, tightens clamp-screw (10), and abutment sleeve (9) loads in the gear ring assembled;
D2, check abutment sleeve (9) and the gap of gear ring endoporus, gear ring should be able to flexible rotating on abutment sleeve (9);
D3, to detect by an unaided eye, rotate gear ring simultaneously, make the pre-centering of interior helical teeth of two gear rings;
Helical teeth alignment degree in the metering of D4, upper three-dimensional detector, rotates gear ring, and adjustment position degree, to claimed condition, completes precise alignment;
After D6, interior helical teeth centering, be contained on the two ends of gear ring by two pressing plates (6), be fixed tightly on two gear rings with clamp-screw (10) by pressing plate (6), such two gear rings are just combined into an interior herringbone fashion gear;
E, process external tooth in the assembled state;
E1, roll external tooth;
E2, mill external tooth;
F, marking, draw a line at the external tooth tooth top of the gear ring processed, and as mark during assembling, during assembling, two lines should align;
G, unclamp the clamp-screw (10) of pressing plate (6), unload lower platen (6), the gear ring processed separates with abutment sleeve (9), and in initial workpiece, herringbone bear machines;
H, second add man-hour directly from B.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510907847.2A CN105563059A (en) | 2015-12-10 | 2015-12-10 | Machining method of internal herringbone gear |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510907847.2A CN105563059A (en) | 2015-12-10 | 2015-12-10 | Machining method of internal herringbone gear |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105563059A true CN105563059A (en) | 2016-05-11 |
Family
ID=55873977
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510907847.2A Pending CN105563059A (en) | 2015-12-10 | 2015-12-10 | Machining method of internal herringbone gear |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105563059A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111022610A (en) * | 2019-11-22 | 2020-04-17 | 湖南南方宇航高精传动有限公司 | Process for combining left-handed inner gear ring and right-handed inner gear ring into high-precision herringbone gear |
| CN112475475A (en) * | 2020-11-25 | 2021-03-12 | 南京工业大学 | Method for online measurement and correction of alignment degree of herringbone gear |
| CN113695686A (en) * | 2021-10-29 | 2021-11-26 | 杭州前进齿轮箱集团股份有限公司 | Processing method of heavy-load herringbone gear ring processed in split splicing mode and correction tool thereof |
| CN113714571A (en) * | 2021-11-01 | 2021-11-30 | 杭州前进齿轮箱集团股份有限公司 | Inner and outer tooth centering control structure of high-speed precision heavy-duty herringbone gear ring and machining method |
| CN114799361A (en) * | 2022-04-19 | 2022-07-29 | 天津华建天恒传动有限责任公司 | Manufacturing method of split type outer herringbone gear |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09201643A (en) * | 1996-01-23 | 1997-08-05 | Samutetsuku Kk | Method for forming external gear |
| CN101108430A (en) * | 2007-07-23 | 2008-01-23 | 重庆齿轮箱有限责任公司 | Processing method of high-accuracy herringbone gear without withdrawing groove hard tooth surface |
| CN101413576A (en) * | 2008-11-14 | 2009-04-22 | 南车戚墅堰机车车辆工艺研究所有限公司 | Chevron gear and specific assembling and measuring tool thereof and method for machining and assembling chevron gear |
| CN101862945A (en) * | 2010-04-15 | 2010-10-20 | 南通振华重型装备制造有限公司 | Method for processing large combination type herringbone gear |
| US7854995B1 (en) * | 2004-07-14 | 2010-12-21 | Keystone Investment Corporation | High density dual helical gear |
| CN103192241A (en) * | 2013-04-03 | 2013-07-10 | 重庆齿轮箱有限责任公司 | Method for machining combined herringbone tooth part |
| CN104646974A (en) * | 2014-12-31 | 2015-05-27 | 杭州前进齿轮箱集团股份有限公司 | Tooth splicing machining method for machining herringbone gears |
| CN104712743A (en) * | 2015-03-28 | 2015-06-17 | 哈尔滨广瀚动力传动有限公司 | Floating structure of combined herringbone gear inner gear rings |
-
2015
- 2015-12-10 CN CN201510907847.2A patent/CN105563059A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09201643A (en) * | 1996-01-23 | 1997-08-05 | Samutetsuku Kk | Method for forming external gear |
| US7854995B1 (en) * | 2004-07-14 | 2010-12-21 | Keystone Investment Corporation | High density dual helical gear |
| CN101108430A (en) * | 2007-07-23 | 2008-01-23 | 重庆齿轮箱有限责任公司 | Processing method of high-accuracy herringbone gear without withdrawing groove hard tooth surface |
| CN101413576A (en) * | 2008-11-14 | 2009-04-22 | 南车戚墅堰机车车辆工艺研究所有限公司 | Chevron gear and specific assembling and measuring tool thereof and method for machining and assembling chevron gear |
| CN101862945A (en) * | 2010-04-15 | 2010-10-20 | 南通振华重型装备制造有限公司 | Method for processing large combination type herringbone gear |
| CN103192241A (en) * | 2013-04-03 | 2013-07-10 | 重庆齿轮箱有限责任公司 | Method for machining combined herringbone tooth part |
| CN104646974A (en) * | 2014-12-31 | 2015-05-27 | 杭州前进齿轮箱集团股份有限公司 | Tooth splicing machining method for machining herringbone gears |
| CN104712743A (en) * | 2015-03-28 | 2015-06-17 | 哈尔滨广瀚动力传动有限公司 | Floating structure of combined herringbone gear inner gear rings |
Non-Patent Citations (4)
| Title |
|---|
| 付海龙等: "大模数无退刀槽人字齿轮轴加工", 《金属加工(冷加工)》 * |
| 姜志明: "组装式硬齿面人字齿轮的加工", 《机械工艺师》 * |
| 景文林: "在滚齿机上用直齿插齿刀加工内斜齿轮", 《机械制造》 * |
| 罗国鑫: "用于加工内斜齿轮的滚刀设计", 《工具技术》 * |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111022610A (en) * | 2019-11-22 | 2020-04-17 | 湖南南方宇航高精传动有限公司 | Process for combining left-handed inner gear ring and right-handed inner gear ring into high-precision herringbone gear |
| CN111022610B (en) * | 2019-11-22 | 2021-08-17 | 湖南南方宇航高精传动有限公司 | Process for combining left-handed inner gear ring and right-handed inner gear ring into high-precision herringbone gear |
| CN112475475A (en) * | 2020-11-25 | 2021-03-12 | 南京工业大学 | Method for online measurement and correction of alignment degree of herringbone gear |
| CN113695686A (en) * | 2021-10-29 | 2021-11-26 | 杭州前进齿轮箱集团股份有限公司 | Processing method of heavy-load herringbone gear ring processed in split splicing mode and correction tool thereof |
| CN113695686B (en) * | 2021-10-29 | 2022-02-22 | 杭州前进齿轮箱集团股份有限公司 | Processing method of heavy-load herringbone gear ring processed in split splicing mode and correction tool thereof |
| CN113714571A (en) * | 2021-11-01 | 2021-11-30 | 杭州前进齿轮箱集团股份有限公司 | Inner and outer tooth centering control structure of high-speed precision heavy-duty herringbone gear ring and machining method |
| CN114799361A (en) * | 2022-04-19 | 2022-07-29 | 天津华建天恒传动有限责任公司 | Manufacturing method of split type outer herringbone gear |
| CN114799361B (en) * | 2022-04-19 | 2023-09-22 | 天津华建天恒传动有限责任公司 | Manufacturing method of split type external herringbone teeth |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105563059A (en) | Machining method of internal herringbone gear | |
| CN102284734B (en) | Method for processing key grooves of shaft | |
| CN102658458B (en) | Manufacturing method of pedestal bearing for turbocharger and positioning tool for same | |
| CN103737267B (en) | A kind of processing method of end face tooth super-long joint shaft | |
| CN104924137B (en) | Clamp assembly and processing method for thin-walled Ring-cylindrical Finishing Parts Machining | |
| CN104400335A (en) | Taper sleeve processing method | |
| CN109079260B (en) | Cylindrical gear eccentric positioning device and numerical control chamfering algorithm | |
| CN105058090B (en) | A kind of inserted gland sealing ring smart car mold and smart car method | |
| CN204221417U (en) | A kind of special tooling of small eccentricity band spline bent axle | |
| CN113695686B (en) | Processing method of heavy-load herringbone gear ring processed in split splicing mode and correction tool thereof | |
| US10913103B2 (en) | Method, module, and apparatus for roll-processing external pipe thread, and external pipe thread production line | |
| CN104827348A (en) | Dividing device with five shafts rotating simultaneously for milling | |
| CN204194979U (en) | Process slim roller gear part gear grinding clamp | |
| CN100581719C (en) | Processing technique of roots pump fan blade | |
| CN101693341B (en) | Special clamp for grinding internal thread of ball screw nut | |
| CN109759781A (en) | A kind of processing and detection method of precision planetary reducer planet carrier | |
| CN110605544B (en) | Method for machining nozzle ring blade | |
| CN110900450A (en) | Accurate quick flexible many heart eccentric shaft grinding fixture | |
| CN115255843B (en) | Processing method of high-precision large rectangular spline shaft | |
| CN208728843U (en) | Internal spline taper can rise mandrel | |
| CN103586487A (en) | Method for preventing machining deformation of thin-walled work-piece | |
| CN212311743U (en) | Accurate quick flexible many heart eccentric shaft grinding fixture | |
| CN105522336A (en) | Machining method for main drum of winch | |
| CN112548488B (en) | High-precision machining method for large-size annular groove | |
| CN105171341A (en) | In-shaft spline and outer circle coaxiality machining and positioning device and process method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20160511 |
|
| WD01 | Invention patent application deemed withdrawn after publication |