CN105562649B - A kind of die casting machine clutch armature assembly line method - Google Patents
A kind of die casting machine clutch armature assembly line method Download PDFInfo
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- CN105562649B CN105562649B CN201510998094.0A CN201510998094A CN105562649B CN 105562649 B CN105562649 B CN 105562649B CN 201510998094 A CN201510998094 A CN 201510998094A CN 105562649 B CN105562649 B CN 105562649B
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- fixed
- die casting
- casting machine
- coupling body
- column
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
- Clamps And Clips (AREA)
Abstract
The invention discloses a kind of die casting machine clutch armature assembly line methods, in this method, on die casting machine assembling line on clutch armature assembly station, fixation is tightened to the assembly of the central screw in the middle part of clutch armature using the realization of electric tightening rifle by worker；It is characterized in that, the assembly of realization central screw is tightened before fixing, first leans on auxiliary mould to realize and coupling body in the middle part of clutch armature is gripped, to ensure that the smooth of central screw is tightened, the personal processing safety of guarantee.The advantages of present invention can realize the fixed clamp to die casting wedge component, and to facilitate screw to assemble, efficiency of assembling can be improved by having, reduction labor intensity.
Description
Technical field
The present invention relates to a kind of die casting machine assembling lines；It is traditional thread binding more particularly to a kind of die casting machine clutch armature flowing water
Method of completing the square.
Background technology
Die casting machine is exactly that solid is obtained after die sinking being cooled and shaped in molten metal bath injection to mold under pressure
The Casting Equipment of Machine of metal casting.Have in a kind of horizontal plunger die casting machine, electricity is provided between die casting power motor and transmission mechanism
The clutch of magnetic clutch function, to control the break-make of power.There are one armature members, armature member specifically to tie for tool in the clutch
Structure is as shown in figure 4, tool is there are one whole pedestal in the form of annular discs, and there are one whole convex connection triangular in shape for the middle of the base tool
Axis body, coupling body center have screw hole and are fixed on pedestal by central screw.
In above-mentioned die casting machine assembling process, for the not high assembly line of partial automation degree, when batch production, adopt more
Manually assemble.It when completing armature assembly, needs that electric tightening rifle is manually used to carry out tightening assembly to screw, to improve effect
Rate.But in actual mechanical process, electric tightening rifle impacts larger when turning round surely, and the stationarity of wedge pedestal and coupling body is poor, leans on
Artificial or common accessory, if wedge fixation is not firm, can frequently result in screw-driving dress it is difficult to which armature machine is fixed
With inconvenience, the defects of it is not firm to tighten, labor intensity, or even be easy to lead to industrial injury because force unbalance generates maloperation, pacify
Full property is poor.
Invention content
In view of the above shortcomings of the prior art, the technical problem to be solved by the present invention is to：How to provide one kind can be square
Just screw assembles, and can improve efficiency of assembling, reduces labor intensity, improves the die casting machine clutch armature flowing water of personal security's property
Traditional thread binding method of completing the square.
In order to solve the above-mentioned technical problem, present invention employs the following technical solutions：
A kind of die casting machine clutch armature assembly line method, in this method, the clutch on die casting machine assembling line
On device armature assembly station, the assembly of the central screw in the middle part of clutch armature is tightened using the realization of electric tightening rifle by worker
It is fixed；It is characterized in that, the assembly of realization central screw is tightened before fixing, first auxiliary mould is leaned on to realize in the middle part of clutch armature
Coupling body grips, and to ensure smoothly tightening for central screw, ensures personal processing safety.
This method preferably realizes that the auxiliary mould includes for realizing to coupling body triangle using auxiliary mould below
The coupling body clamping part that three edge of shape connect and fix, coupling body clamping part are connected with the setting of two horizontal alignments and to extensions
The transverse connecting rod stretched, transverse connecting rod are provided with fixed support portion far from coupling body clamping part one end and can lean on fixed support
Fixation supports to ground downwards in portion.
In this way, this auxiliary mould is in use, one end of transverse connecting rod supports to ground by fixed support portion fixation, laterally
The coupling body clamping part realization of the connecting rod other end grips three edge of coupling body, then uses electric tightening rifle again
Complete the assembly to the central screw in the middle part of coupling body.In assembling process, the torque of coupling body is transferred to ground by auxiliary device
On face, the stability of clamping ensure that, improve convenient degree and the safety of assembly, improve efficiency of assembling and reduce labour
Intensity.
As an optimization, the coupling body clamping part includes the fixed plate of a horizontal plate, and there are one fixed plate middle part tools
Via is installed, installation via diameter is more than die casting machine armature central screw diameter, and installation via surrounding circumferentially has multiple
Fixed column, fixed column, which has, extends downwardly out being gripped for realizing to coupling body edge clamping for fixed plate lower surface
Portion.
In this way, coupling body clamping part is in use, fixed plate is placed in above coupling body, by gripping for fixed column lower end
Portion completes downwards the clamping to coupling body, and then central screw passes through out of installation via and completes assembly, has simple in structure, dress
With convenient advantage.
Further, the fixed column is three and is arranged circumferentially along installation via.In this way, simple in structure and guarantee
The stability and reliability of clamping.
As an optimization, the fixed column is mounted vertically in the mounting bar hole in fixed plate, mounting bar hole length direction edge
The setting of via diameter extending direction is installed, round diameter where the inner terminal position of mounting bar hole is less than three of coupling body triangle
Round diameter where the midpoint of side, round diameter where the outermost end position in mounting bar hole are more than in the middle part of coupling body three sides of a triangle
Place round diameter, fixed column lower end grip portion's diameter be more than mounting bar hole width, fixed column upper end be threaded post and
Diameter is less than mounting bar hole width, and fixed column is locked to fixed plate by screw-thread fit there are one locking nut in threaded post
On.
In such manner, it is possible to the position adjustment to fixed column along installation via diameter direction be realized, to adapt to different model die casting
The assembly of machine different size coupling body is clamped.Locking nut need to be only unclamped when adjustment, then move fixed column extremely along mounting bar hole
Suitable position tightens locking nut again again, and adjustment structure is simple and easy to adjust quick.
As an optimization, there are one the through-holes for being passed through for palm to constitute far from transverse connecting rod one end tool for the fixed plate
Fixed armrest.
In this way, worker is facilitated to grasp fixed armrest to operate.
As an optimization, the fixed support portion includes a connecting seat, has the horizontal through-hole through setting on connecting seat
And also have down-set at least a root post, column lower end solid in the middle part of connecting seat in through-hole for transverse connecting rod cooperation
Surely it is provided with horizontal bottom plate, the both sides that column is located on bottom plate are provided with bolt hole；Have in the middle part of the connecting seat and vertically passes through
The vertical core set is worn, the column is slidably fit into vertical core, and spring is also connected with downwards below the connecting seat,
Lower spring end abutting is fixed on the locating part that one is connected on column.
In such manner, it is possible to by the slip cooperating relationship between connecting seat and column, realize that the connection of coupling body clamping part laterally connects
The lifting of extension bar and rotation manipulation so that after the completion of assembly, worker can be leaned on hand to be lifted up transverse connecting rod and to outward turning
Open so that coupling body is detached from this tooling, then die casting machine enters next process with assembling line, die casting machine to be assembled with
Assembling line enters this assembly station, decontrols transverse connecting rod at this time, under the reset response auxiliary of spring, in conjunction with human hand
Simply help the reset direction of coupling body clamping part, you can so that coupling body clamping part is returned to in next die casting machine
The clamp position of the coupling body of armature thus further greatly improves efficiency, and reduce to realize new assembly
Labor intensity.
As an optimization, the spring is helical spring and is socketed in outside column.
In such manner, it is possible to better ensure that the balance of spring stress, ensure its reset effect.
As an optimization, the locating part is an anchor ear being locked on column.
It is reattached on column again in this way, anchor ear adjusts its upper and lower position after can unclamping, it is convenient when in face of different shaped
Number die casting machine assembly when, can quickly readjust anchor ear position so that coupling body clamping part is adjusted to suitable height
Position is spent, preferably to complete above-mentioned assembling process.Certain deformation is generated when spring is used for a long time simultaneously, elasticity modulus is caused to change
It, can also be by readjusting anchor ear height after change so that coupling body clamping part can reset to clamping just after leaning on spring reset
On station, ensures efficiency of assembling, extend the service life of spring.
As an optimization, there are one linear bearings, the column to be slidably fit into straight line for fixed setting in the vertical core
In bearing.
In this way, linear bearing can ensure the movable flexibility of column, while the accurate of cooperation can be better ensured that again
Property, and then ensure that coupling body clamping part resets to the accuracy of clamping station.
Linear bearing is further also equipped on connecting seat in horizontally disposed through-hole and transverse connecting rod forms cooperation.
In this way, transverse connecting rod can also be facilitated, which to carry out position in the horizontal direction, is adjusted to ensure that clamping effect.Further, fixed branch
Support part further includes the connecting seat limited block for being fixedly installed on transverse connecting rod outermost end end, for realizing the level limit of connecting seat
Position.Further connecting seat limited block is fixed on transverse connecting rod outermost end end face, the letter of this spline structure by horizontally disposed screw
Single and limit is reliable.
Further the transverse connecting rod be horizontal alignment setting two.It can better ensure that coupling body presss from both sides in this way
Hold the reliability of portion's transversely connecting rod horizontal movement.The connecting seat limited block is one piece and is connected to two transverse connecting rods most
The connecting plate of outer end more simplifies its structure.
In conclusion the present invention can realize that the fixed clamp to die casting wedge component has to facilitate screw to assemble
The advantages of efficiency of assembling can be improved, reduce labor intensity.
Description of the drawings
Fig. 1 is the structural representation front view of the assembly tooling used in the specific embodiment of the invention.
Fig. 2 is the vertical view of Fig. 1.
Fig. 3 is the A-A sectional views of Fig. 2.
Fig. 4 is structural schematic diagram of the present invention for the die casting machine armature of object described in background technology.
Specific implementation mode
The present invention is described in further detail with attached drawing With reference to embodiment.
Specific implementation mode：A kind of die casting machine clutch armature assembly line method in this method, is assembled in die casting machine
On assembly line on clutch armature assembly station, realized to the center spiral shell in the middle part of clutch armature using electric tightening rifle by worker
Fixation is tightened in the assembly of nail；Its feature is, realize the assembly of central screw tighten it is fixed before, first lean on auxiliary mould realize to from
Clutch armature middle part coupling body grips, and to ensure smoothly tightening for central screw, ensures personal processing safety.
Specifically, in present embodiment, the auxiliary mould is as shown in Figs. 1-3, including for realizing to coupling body three
The coupling body clamping part that three angular edge connect and fix, coupling body clamping part are connected with the lateral connection horizontally outward extended
Bar 10, transverse connecting rod 10 are provided with fixed support portion far from coupling body clamping part one end and fixed support portion can be leaned on solid downwards
Surely ground is supported to.
In this way, this auxiliary mould is in use, one end of transverse connecting rod supports to ground by fixed support portion fixation, laterally
The coupling body clamping part realization of the connecting rod other end grips three edge of coupling body, then uses electric tightening rifle again
Complete the assembly to the central screw in the middle part of coupling body.In assembling process, the torque of coupling body is transferred to ground by auxiliary device
On face, the stability of clamping ensure that, improve convenient degree and the safety of assembly, improve efficiency of assembling and reduce labour
Intensity.
Wherein, the coupling body clamping part includes the fixed plate 12 of a horizontal plate, and there are one 12 middle part tools of fixed plate
Via is installed, installation via diameter is more than die casting machine armature central screw diameter, and installation via surrounding circumferentially has multiple
Fixed column 2, fixed column 2, which has, extends downwardly out the solid for realizing the clamping that coupling body edge is clamped of 12 lower surface of fixed plate
Determine portion.
In this way, coupling body clamping part is in use, fixed plate is placed in above coupling body, by gripping for fixed column lower end
Portion completes downwards the clamping to coupling body, and then central screw passes through out of installation via and completes assembly, has simple in structure, dress
With convenient advantage.In present embodiment, fixed plate 12 is fixedly connected by a pinboard 11 with transverse connecting rod, with
It is convenient for assembly.
Wherein, the fixed column is three and is arranged circumferentially along installation via.In this way, simple in structure and ensure that folder
The stability and reliability held.
Wherein, the fixed column 2 is mounted vertically in the mounting bar hole in fixed plate, and mounting bar hole length direction is along installation
Via diameter extending direction is arranged, and round diameter is less than in coupling body three sides of a triangle where the inner terminal position of mounting bar hole
Round diameter where point, round diameter where the outermost end position in mounting bar hole are more than where in the middle part of coupling body three sides of a triangle
The portion's diameter that grips of round diameter, fixed column lower end is more than mounting bar hole width, and 2 upper end of fixed column is threaded post and diameter
Less than mounting bar hole width, fixed column 2 is locked onto fixed plate by screw-thread fit there are one locking nut 3 in threaded post.
In such manner, it is possible to the position adjustment to fixed column along installation via diameter direction be realized, to adapt to different model die casting
The assembly of machine different size coupling body is clamped.Locking nut need to be only unclamped when adjustment, then move fixed column extremely along mounting bar hole
Suitable position tightens locking nut again again, and adjustment structure is simple and easy to adjust quick.
Wherein, the fixed plate is constituted there are one the through-hole for being passed through for palm far from transverse connecting rod one end tool and is fixed
Armrest.
In this way, worker is facilitated to grasp fixed armrest to operate.
Wherein, the fixed support portion includes a connecting seat 1（When it is implemented, connecting seat is rectangular block shape structure, with
Ensure the installation of each component and uniform stressed thereon, ensures device overall stability）, have on connecting seat 1 horizontal through setting
Through-hole and coordinate in through-hole for transverse connecting rod, also there is in the middle part of connecting seat a down-set at least root post 6, column
6 lower ends are fixedly installed horizontal bottom plate 7, and the both sides that column 6 is located on bottom plate 7 are provided with bolt hole；In the middle part of the connecting seat
With the vertical vertical core through setting, the column is slidably fit into vertical core, also connection downwards below the connecting seat
It is provided with spring 4,4 lower end of spring abuts and is fixed on a locating part being connected on column 5.
It is attached by screws on the bottom plate of assembly station in this way, being adopted by bottom plate, realizes the fixation of fixed support portion itself.So
Can lean on the slip cooperating relationship between connecting seat and column afterwards, realize coupling body clamping part connection transverse connecting rod lifting and
Rotation manipulation so that after the completion of assembly, worker can be leaned on to be lifted up transverse connecting rod with hand and unscrewed outward so that coupling body
Be detached from this tooling, then die casting machine enters next process with assembling line, die casting machine to be assembled with assembling line into
Enter to this assembly station, decontrol transverse connecting rod at this time, under the reset response auxiliary of spring, one is simply helped in conjunction with human hand
The reset direction of lower coupling body clamping part, you can so that coupling body clamping part is returned to the coupling body to armature in next die casting machine
Clamp position thus further greatly improve efficiency, and reduce labor intensity to realize new assembly.
Wherein, the spring 4 is helical spring and is socketed in outside column.
In such manner, it is possible to better ensure that the balance of spring stress, ensure its reset effect.
Wherein, the locating part 5 is an anchor ear being locked on column 6.
It is reattached on column again in this way, anchor ear adjusts its upper and lower position after can unclamping, it is convenient when in face of different shaped
Number die casting machine assembly when, can quickly readjust anchor ear position so that coupling body clamping part is adjusted to suitable height
Position is spent, preferably to complete above-mentioned assembling process.Certain deformation is generated when spring is used for a long time simultaneously, elasticity modulus is caused to change
It, can also be by readjusting anchor ear height after change so that coupling body clamping part can reset to clamping just after leaning on spring reset
On station, ensures efficiency of assembling, extend the service life of spring.
Wherein, there are one linear bearings 13, the column to be slidably fit into linear axis for fixed setting in the vertical core
In holding.
In this way, linear bearing can ensure the movable flexibility of column, while the accurate of cooperation can be better ensured that again
Property, and then ensure that coupling body clamping part resets to the accuracy of clamping station.
In present embodiment, 14 He of linear bearing is further also equipped on connecting seat in horizontally disposed through-hole
Transverse connecting rod forms cooperation.In this way, transverse connecting rod can also be facilitated, which to carry out position in the horizontal direction, is adjusted to ensure that clamping
Effect.Further, fixed support portion further includes the connecting seat limited block 8 for being fixedly installed on transverse connecting rod outermost end end,
For realizing the Horizontal limiting of connecting seat.Further connecting seat limited block 8 is fixed on lateral connection by horizontally disposed screw
10 outermost end end face of bar, simple in structure in this way and limit are reliable.Further, 8 inner end of connecting seat limited block and transverse connecting rod
One layer of cushion pad 9 is additionally provided between 10, to avoid the collision of connecting seat and connecting seat limited block 8.
In present embodiment, further the transverse connecting rod be horizontal alignment setting two.In this way can
Better ensure that the reliability of coupling body clamping part transversely connecting rod horizontal movement.The connecting seat limited block is one piece of connection
In the connecting plate of two transverse connecting rod outermost ends, more simplify its structure.
In conclusion the present invention can realize that the fixed clamp to die casting wedge component has to facilitate screw to assemble
The advantages of efficiency of assembling can be improved, reduce labor intensity.
Claims (9)
1. a kind of die casting machine clutch armature assembly line method, in this method, the clutch on die casting machine assembling line
On armature assembly station, is realized using electric tightening rifle by worker and the assembly of the central screw in the middle part of clutch armature is tightened admittedly
It is fixed；It is characterized in that, the assembly of realization central screw is tightened before fixing, auxiliary mould is first leaned on to realize to joining in the middle part of clutch armature
Axis body grips, and to ensure smoothly tightening for central screw, ensures personal processing safety；
The auxiliary mould includes the coupling body clamping part connected and fixed for realizing three edge to coupling body triangle,
Coupling body clamping part is connected with two horizontal alignment settings and outwardly extending transverse connecting rod, and transverse connecting rod is far from coupling body
Clamping part one end is provided with fixed support portion and can lean on fixed support portion is fixed downwards to support to ground；The coupling body clamping
Portion includes the fixed plate of a horizontal plate, is had in the middle part of fixed plate there are one via is installed, installation via diameter is more than die casting machine
Armature central screw diameter, installation via surrounding circumferentially have multiple fixed columns, and fixed column, which has, extends downwardly out fixation
Plate lower surface grips portion for realizing what coupling body edge was clamped.
2. die casting machine clutch armature assembly line method as described in claim 1, which is characterized in that the fixed column is
Three and along installation via be arranged circumferentially.
3. die casting machine clutch armature assembly line method as described in claim 1, which is characterized in that the fixed column is perpendicular
Into the mounting bar hole in fixed plate, mounting bar hole length direction is along installation via diameter extending direction setting, installation
Round diameter is less than round diameter where coupling body three sides of a triangle midpoint where hole inner terminal position, and mounting bar hole is most
Round diameter is more than round diameter where in the middle part of coupling body three sides of a triangle, the clamping of fixed column lower end where outer end position
Fixed part diameter is more than mounting bar hole width, and fixed column upper end is that threaded post and diameter are less than mounting bar hole width, in threaded post
Fixed column is locked onto fixed plate by screw-thread fit there are one locking nut.
4. die casting machine clutch armature assembly line method as described in claim 1, which is characterized in that the fixed plate is remote
From transverse connecting rod one end tool, there are one the through-holes for being passed through for palm to constitute fixed armrest.
5. die casting machine clutch armature assembly line method as described in claim 1, which is characterized in that the fixed support
Portion includes a connecting seat, has the horizontal through-hole through setting on connecting seat and coordinates in through-hole for transverse connecting rod, even
Also there is a down-set at least root post, column lower end to be fixedly installed horizontal bottom plate, be located on bottom plate in the middle part of joint chair
The both sides of column are provided with bolt hole；There is the vertical vertical core through setting, the column is slideably in the middle part of the connecting seat
Cooperation is also connected with downwards spring in vertical core below the connecting seat, lower spring end abutting is fixed on one and is connected to
On locating part on column.
6. die casting machine clutch armature assembly line method as claimed in claim 5, which is characterized in that the spring is spiral shell
Rotation spring is simultaneously socketed in outside column.
7. die casting machine clutch armature assembly line method as claimed in claim 5, which is characterized in that the locating part is
One anchor ear being locked on column.
8. die casting machine clutch armature assembly line method as claimed in claim 5, which is characterized in that solid in the vertical core
There are one linear bearing, the column is slidably fit into linear bearing for fixed setting.
9. die casting machine clutch armature assembly line method as claimed in claim 5, which is characterized in that fixed support portion is also
Connecting seat limited block including being fixedly installed on transverse connecting rod outermost end end, for realizing the Horizontal limiting of connecting seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510998094.0A CN105562649B (en) | 2015-12-28 | 2015-12-28 | A kind of die casting machine clutch armature assembly line method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510998094.0A CN105562649B (en) | 2015-12-28 | 2015-12-28 | A kind of die casting machine clutch armature assembly line method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105562649A CN105562649A (en) | 2016-05-11 |
| CN105562649B true CN105562649B (en) | 2018-07-31 |
Family
ID=55873585
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510998094.0A Active CN105562649B (en) | 2015-12-28 | 2015-12-28 | A kind of die casting machine clutch armature assembly line method |
Country Status (1)
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Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS57151262A (en) * | 1981-03-11 | 1982-09-18 | Mitsubishi Electric Corp | Electromagnetic coupling device |
| JPS6319427A (en) * | 1986-07-10 | 1988-01-27 | Sanden Corp | Electromagnetic clutch |
| JPH09100779A (en) * | 1995-10-06 | 1997-04-15 | Zexel Corp | Compressor with electromagnetic clutch |
| CN101947762B (en) * | 2010-08-30 | 2015-04-29 | 重庆建设摩托车股份有限公司 | Assistive device for dismounting driven belt pulley of continuously variable transmission engine |
| CN203611205U (en) * | 2013-12-25 | 2014-05-28 | 南车株洲电机有限公司 | Coupler disassembling frame |
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2015
- 2015-12-28 CN CN201510998094.0A patent/CN105562649B/en active Active
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| CN105562649A (en) | 2016-05-11 |
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Effective date of registration: 20160713 Address after: 400052 Chongqing Jiulongpo Huajian branch No. 1 Applicant after: Chongqing Building Vehicle Use Air-Conditioner Co., Ltd. Address before: 400054 Huaxi Industrial Park, Banan District, Chongqing Road, No. 1 Applicant before: Chongqing Jianshe Motorcycle Co., Ltd. |
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