CN105561984B - The clay loaded γ MnO of one kind mixing nonmetallic ore2Low-temperature denitration catalyst and preparation method - Google Patents

The clay loaded γ MnO of one kind mixing nonmetallic ore2Low-temperature denitration catalyst and preparation method Download PDF

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CN105561984B
CN105561984B CN201610031366.4A CN201610031366A CN105561984B CN 105561984 B CN105561984 B CN 105561984B CN 201610031366 A CN201610031366 A CN 201610031366A CN 105561984 B CN105561984 B CN 105561984B
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clay
mno
catalyst
nonmetallic ore
low
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CN105561984A (en
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罗士平
周文挺
周兴蒙
吴凤芹
姚超
左士祥
刘文杰
李霞章
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Changzhou University
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Changzhou University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/16Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/32Manganese, technetium or rhenium
    • B01J23/34Manganese

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  • Engineering & Computer Science (AREA)
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Abstract

The invention belongs to denitration catalyst field, there is provided the clay loaded γ MnO of one kind mixing nonmetallic ore2Low-temperature denitration catalyst and preparation method thereof, the catalyst is to mix nonmetallic ore clay as carrier, load active component γ MnO2The clay loaded γ MnO of mixing nonmetallic ore are made2Low-temperature denitration catalyst.The preparation technology of the catalyst is simple, and the catalyst prepared can play increase specific surface area, pore volume, aperture, increases the intensity of catalyst so that catalyst easy-formation, convenient installation;In addition the cheap price of nonmetallic ore clay, the cost of catalyst is greatly reduced.

Description

Clay loaded γ-the MnO of one kind mixing nonmetallic ore2Low-temperature denitration catalyst and preparation Method
Technical field
The invention belongs to denitration catalyst field, more particularly, to the clay loaded γ-MnO of one kind mixing nonmetallic ore2Low temperature Denitrating catalyst.
Background technology
Ammonia Selective Catalytic Reduction of NOx(NH3- SCR) it is considered as the denitrating flue gas being most widely used in the world at present The advantages that technology, this method have and had no side effect, and do not form secondary pollution, and apparatus structure is simple, and removal efficiency is high.But use at present V-W-Ti series commercial catalysts, carrier TiO be present2It is expensive, bad mechanical strength, not the shortcomings of easy-formation;It is same with this When V2O5It is higher as reaction temperature needed for active component, general to require control in 573~673K and toxic.Therefore, develop Inexpensively free of contamination SCR catalyst technique is very necessary for low temperature.The A of Chinese patent CN 103381362 disclose one kind with nanometer TiO2For carrier, the preparation method of the manganese cerium active component low temperature catalyst of carrying transition metal (M) doping, by manganese nitrate, nitre Sour cerium, the nitrate of transition metal are configured to the aqueous solution in proportion, and TiO is supported on using infusion process2On powder, high temperature is forged Burn, finally obtain Mn-Ce-M/TiO2Catalyst.Catalyst is disadvantageous in that made from this method:1. complex manufacturing technology, The doping of transition metal certainly will further increase the use cost of catalyst;2. high-temperature calcination can make MnO2Crystal formation is to Mn2O3Crystal formation Transformation, influences denitration efficiency.
The content of the invention
The present invention carries for the shortcomings that catalyst carrier is expensive, reactivity temperature is high present in prior art For the clay loaded γ-MnO of one kind mixing nonmetallic ore2Low-temperature denitration catalyst and preparation method.Catalyst prepared by the present invention Preparation technology is simple, and the catalyst strength prepared is high, and active temperature is low, active temperature range is wide and denitration efficiency is high.In addition, The clay mineral products used in the present invention are cheap in China's rich reserves, so as to save the production cost of catalyst.
The technical solution adopted in the present invention is:Clay loaded γ-the MnO of one kind mixing nonmetallic ore2Low-temperature denitration is catalyzed Agent, to mix nonmetallic ore clay as carrier, with γ-MnO2For the active component of load.
Further, γ-MnO in the catalyst2Content is 1wt%~10wt% of catalyst gross mass;Two kinds non- Metallic ore mixed proportion is 1~3:1.
The above-mentioned clay loaded γ-MnO of mixing nonmetallic ore2The preparation method of low-temperature denitration catalyst, step are as follows:
(1) nonmetallic ore clay is dissolved separately in 1.5~2mol/L HCl, until solution does not produce bubble, stood 18~24h.Nonmetallic ore clay after acidifying is scattered in deionized water, mechanism is emulsified using 4000~5000r/min Slurry, choose upper liquid and obtain 3~8g/100mL suspension slurries;
(2) at room temperature, the MnSO that mass concentration is 1~5g/100mL is dissolved4·H2O and 3~5g/100mL (NH4)2S2O8Solution is in the suspension slurry that step (1) obtains, lasting stirring, is warming up to 75~85 DEG C of 1.5~2h of reaction;React Product is filtered after complete, washed, is dried, that is, obtains mixing the clay loaded γ-MnO of nonmetallic ore2Low-temperature denitration catalyst.
Preferably, described mixing nonmetallic ore clay be Concave-convex clay rod/sepiolite clay, montmorillonitic clay/ One kind in sepiolite clay or cordierite clay/sepiolite clay.
Beneficial effects of the present invention are:
1st, on the one hand, using the fiber bundle-like structure that sepiolite is huge, one layer of needle-like γ-MnO is wrapped up2Active component, together When the cotton-shaped loose characteristic of sepiolite be advantageous to active principle and sufficiently contacted with reaction gas.On the other hand, using attapulgite Clay, montmorillonitic clay and cordierite can play increase specific surface area, pore volume, aperture, increase catalyst as blending ingredients Intensity so that catalyst easy-formation, convenient installation;In addition the cheap price of nonmetallic ore clay, greatly reduces catalyst Cost.
2nd, compared with single sepiolite is as carrier, the Concave-convex clay rod of addition, montmorillonitic clay, cordierite clay are all With certain conversion NOxAbility, γ-MnO2Possesses low temperature NO most prominent in Mn series catalysts as active componentxRemoving Ability.So the invention enables the use condition of catalyst is looser, energy consumption is lower.
Brief description of the drawings
Fig. 1 is sepiolite XRD before and after being acidified in embodiment 1.
Fig. 2 is γ-MnO prepared by embodiment 22With γ-MnO2- sepiolite/attapulgite contrast TEM figures.
Embodiment
With reference to embodiment and comparative example, to illustrate a kind of clay loaded γ-MnO of mixing nonmetallic ore2Low temperature Denitrating catalyst and preparation method, but unlimited the scope of the present invention.
Embodiment 1
1. 10g sepiolite clays and 10g Concave-convex clay rods are dissolved in 1.5mol/L HCl, until solution does not produce Anger bubble, stands 18h.Nonmetallic ore clay after acidifying is scattered in deionized water, using 4000r/min mulser slurrying, Choose upper liquid and obtain 4g/100mL suspension slurries;
2. at room temperature, dissolve the MnSO that 100mL mass concentrations are 3g/100mL4·H2O and 130mL mass concentrations are 3g/ 100mL (NH4)2S2O8Solution is in 500mL steps (1) slurry, lasting stirring, and heat up 80 DEG C of reaction 2h;After reaction completely Product is filtered, washed, dries, that is, obtains 7wt.% γ-MnO2- sepiolite clay/Concave-convex clay rod low-temperature denitration catalysis Agent.
Fig. 1 is the XRD of sepiolite before and after acidifying, and by preparation method in embodiment 1, sepiolite is in 1.5mol/L HCl Reaction is made;There is CaCO 29.8 ° of positions in 2 θ angles before can see clearly that acidifying from figure3Diffraction maximum, There is the diffraction maximum of dolomite in 30.9 ° and 51.1 ° of positions.And the diffraction maximum of both materials disappears substantially after being acidified, this says Bright hydrochloric acid acidifying can be very good to remove the impurity in sepiolite.
Fig. 2 (a) is γ-MnO2TEM figure, needle-like γ-MnO are can be clearly seen that from figure2Crystal grain.With reference to Fig. 2 (b) The elongated piece of middle column sepiolite surface distributed, can illustrate well:γ-MnO2Sepiolite surface sufficiently is supported on, Sepiolite serves carrier function well.
Embodiment 2
1. 15g sepiolite clays and 5g montmorillonite stone clays are dissolved in 1.5mol/L HCl, until solution does not produce Bubble, stand 24h.Nonmetallic ore clay after acidifying is scattered in deionized water, uses 5000r/min mulser slurrying, choosing Upper liquid is taken to obtain 5g/100mL suspension slurries;
2. at room temperature, dissolve the MnSO that 60mL mass concentrations are 5g/100mL4·H2O and 80mL mass concentrations are 5g/ 100mL (NH4)2S2O8Solution is in 400mL steps (1) slurry, lasting stirring, and heat up 75 DEG C of reaction 2.5h;After reaction completely Product is filtered, washed, dries, that is, obtains 7wt.% γ-MnO2- sepiolite clay/montmorillonitic clay low-temperature denitration catalyst.
Embodiment 3
1. 10g sepiolite clays and 10g cordierite clays are dissolved in 2.5mol/L HCl, until solution does not produce Bubble, stand 20h.Nonmetallic ore clay after acidifying is scattered in deionized water, uses 4000r/min mulser slurrying, choosing Upper liquid is taken to obtain 8g/100mL suspension slurries;
2. at room temperature, dissolve the MnSO that 75mL mass concentrations are 4g/100mL4·H2O and 100mL mass concentrations are 4g/ 100mL (NH4)2S2O8Solution is in 250mL steps (1) slurry, lasting stirring, and heat up 85 DEG C of reaction 1.5h;After reaction completely Product is filtered, washed, dries, that is, obtains 7wt.% γ-MnO2- sepiolite clay/cordierite clay low-temperature denitration catalyst.
Embodiment 4
1. 10g sepiolite clays and 10g Concave-convex clay rods are dissolved in 2mol/L HCl, until solution does not produce Bubble, stand 18h.Nonmetallic ore clay after acidifying is scattered in deionized water, uses 4500r/min mulser slurrying, choosing Upper liquid is taken to obtain 4g/100mL suspension slurries;
2. at room temperature, dissolve the MnSO that 45mL mass concentrations are 3g/100mL4·H2O and 60mL mass concentrations are 3g/ 100mL (NH4)2S2O8Solution is in 500mL steps (1) slurry, lasting stirring, and heat up 80 DEG C of reaction 2h;Will after reaction completely Product filters, and washs, and dries, that is, obtains 3wt.% γ-MnO2- sepiolite clay/Concave-convex clay rod low-temperature denitration catalyst.
Embodiment 5
1. 10g sepiolite clays and 10g Concave-convex clay rods are dissolved in 1.5mol/L HCl, until solution does not produce Anger bubble, stands 24h.Nonmetallic ore clay after acidifying is scattered in deionized water, using 4000r/min mulser slurrying, Choose upper liquid and obtain 6g/100mL suspension slurries;
2. at room temperature, dissolve the MnSO that 215mL mass concentrations are 2g/100mL4·H2O and 278mL mass concentrations are 2g/ 100mL (NH4)2S2O8Solution is in 335mL steps (1) slurry, lasting stirring, and heat up 80 DEG C of reaction 1.5h;Reaction is complete Product is filtered afterwards, washed, dries, that is, obtains 10wt.% γ-MnO2- sepiolite clay/Concave-convex clay rod low-temperature denitration Catalyst.
Comparative example 1
Attapulgite clay component in the catalyst of embodiment 1 is removed in comparative example 1, concrete operation step is as follows:
1. 20g sepiolite clays are dissolved in 2mol/L HCl, until solution does not produce bubble, 24h is stood.By acid Nonmetallic ore clay is scattered in deionized water after change, using 4500r/min mulser slurrying, is chosen upper liquid and is obtained 4g/ 100mL suspension slurries;
2. at room temperature, dissolve the MnSO that 100mL mass concentrations are 3g/100mL4·H2O and 130mL mass concentrations are 3g/ 100mL (NH4)2S2O8Solution is in 500mL steps (1) slurry, lasting stirring, and heat up 85 DEG C of reaction 2h;After reaction completely Product is filtered, washed, dries, that is, obtains 7wt.% γ-MnO2/ sepiolite clay low-temperature denitration catalyst.
Comparative example 2
Sepiolite clay composition in the catalyst of embodiment 1 is removed in comparative example 2, concrete operation step is as follows:
1. 20g Concave-convex clay rods are dissolved in 2.5mol/L HCl, until solution does not produce bubble, 19h is stood. Nonmetallic ore clay after acidifying is scattered in deionized water, using 5000r/min mulser slurrying, upper liquid is chosen and obtains 5g/100mL suspension slurries;
2. at room temperature, dissolve the MnSO that 60mL mass concentrations are 5g/100mL4·H2O and 80mL mass concentrations are 5g/ 100mL (NH4)2S2O8Solution is in 500mL steps (1) slurry, lasting stirring, and heat up 80 DEG C of reaction 2.5h;After reaction completely Product is filtered, washed, dries, that is, obtains 7wt.% γ-MnO2/ Concave-convex clay rod low-temperature denitration catalyst.
Mix the clay loaded γ-MnO of nonmetallic ore2Low-temperature denitration catalyst performance test
The present invention carries out active evaluation test on fixed reaction bed (TORCH) to above-mentioned catalyst.Using KM9106 types Flue gas analyzer measurement inlet and outlet NO concentration, is accurately controlled from high-precision mass flowmenter (Sevenstar-HC, D07-19B types) Gas flow processed.Select N2As reaction gas carrier gas, each road gas composition is:[NO]=1000ppm, [NH3]=1000ppm, O2=3vol%, reaction velocity=25000h-1, it is 50~400 DEG C to select reaction temperature.
Test process inserts 5mL catalyst in packed column first, opens each road gas, adjusts with gas velocity, measurement Import NO gas concentrations, are designated as [NOin], ventilate at room temperature half an hour, after Catalyst Adsorption saturation heat up 50 DEG C, afterwards every 25 DEG C of measurements once export NO concentration, are designated as [NOout].Measurement data is as shown in table 1.
Denitration efficiency is calculated as follows:
From table 1, the clay loaded γ-MnO of mixing nonmetallic ore prepared by the present invention2Low-temperature denitration catalyst has Relatively low active temperature, wider active temperature section and excellent denitration effect.
The denitration performance evaluation test data of table 1
Optimal denitration rate/% Most highly active temperature/(DEG C) Most highly active temperature range/(DEG C)
Embodiment 1 98.9 150 150-350
Embodiment 2 97.4 150 150-350
Embodiment 3 97.9 150 150-350
Embodiment 4 94.1 175 175-325
Embodiment 5 98.1 150 150-350
Comparative example 1 89.5 225 225-350
Comparative example 2 94.3 200 200-350

Claims (4)

1. the clay loaded γ-MnO of one kind mixing nonmetallic ore2The preparation method of low-temperature denitration catalyst, it is characterised in that:It is described Preparation method step is as follows:
(1) nonmetallic ore clay is dissolved separately in HCl, until solution does not produce bubble, stands 18~24h;After being acidified Nonmetallic ore clay be scattered in deionized water, using 4000~5000r/min mulser slurrying, choose upper liquid and hanged Turbid slurry;
(2) at room temperature, MnSO is dissolved4·H2O and (NH4)2S2O8Solution persistently stirs in the suspension slurry described in step (1) Mix, be warming up to 75~85 DEG C of 1.5~2h of reaction;Product is filtered after reaction completely, washed, is dried, that is, obtains mixing nonmetallic Clay loaded γ-the MnO of ore deposit2Low-temperature denitration catalyst;
Wherein, the clay loaded γ-MnO of obtained mixing nonmetallic ore2Low-temperature denitration catalyst is to mix nonmetallic ore clay as load Body, with γ-MnO2For the active component of load;The mixing nonmetallic ore clay is Concave-convex clay rod/sepiolite clay, illiteracy One kind in de- stone clay/sepiolite clay or cordierite clay/sepiolite clay.
2. the clay loaded γ-MnO of mixing nonmetallic ore as claimed in claim 12The preparation method of low-temperature denitration catalyst, its It is characterised by:γ-MnO in the catalyst2Content is 1wt%~10wt% of catalyst gross mass, and two kinds of nonmetallic ores mix Composition and division in a proportion example is 1~3:1.
3. the clay loaded γ-MnO of mixing nonmetallic ore as claimed in claim 12The preparation method of low-temperature denitration catalyst, its It is characterised by:The substance withdrawl syndrome of HCl described in step (1) is 1.5~2mol/L, and the mass concentration of suspension slurry is 3 ~8g/100mL.
4. the clay loaded γ-MnO of mixing nonmetallic ore as claimed in claim 12The preparation method of low-temperature denitration catalyst, its It is characterised by:MnSO described in step (2)4·H2O and (NH4)2S2O8The mass concentration of solution is respectively 1~5g/100mL and 3 ~5g/100mL.
CN201610031366.4A 2016-01-18 2016-01-18 The clay loaded γ MnO of one kind mixing nonmetallic ore2Low-temperature denitration catalyst and preparation method Expired - Fee Related CN105561984B (en)

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CN106423192B (en) * 2016-09-19 2018-12-28 常州大学 A kind of metal pillared montmorillonite load γ-MnO2Low-temperature denitration catalyst and preparation method thereof
CN110721674A (en) * 2019-09-26 2020-01-24 合肥工业大学 Manganese-based montmorillonite low-temperature SCR catalyst and preparation method thereof
CN112156782A (en) * 2020-08-07 2021-01-01 光大水务(深圳)有限公司 Fenton-mud-containing catalyst for water treatment and preparation and application methods thereof

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