CN105549391A - Automatic industrial control method - Google Patents
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- CN105549391A CN105549391A CN201510965891.9A CN201510965891A CN105549391A CN 105549391 A CN105549391 A CN 105549391A CN 201510965891 A CN201510965891 A CN 201510965891A CN 105549391 A CN105549391 A CN 105549391A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B13/00—Adaptive control systems, i.e. systems automatically adjusting themselves to have a performance which is optimum according to some preassigned criterion
- G05B13/02—Adaptive control systems, i.e. systems automatically adjusting themselves to have a performance which is optimum according to some preassigned criterion electric
- G05B13/04—Adaptive control systems, i.e. systems automatically adjusting themselves to have a performance which is optimum according to some preassigned criterion electric involving the use of models or simulators
- G05B13/042—Adaptive control systems, i.e. systems automatically adjusting themselves to have a performance which is optimum according to some preassigned criterion electric involving the use of models or simulators in which a parameter or coefficient is automatically adjusted to optimise the performance
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Abstract
The invention provides an automatic industrial control method. The method comprises the following steps that S0, target parameters of objects to be processed are input; S1. whether there are objects to be processed is determined, and if yes, the objects to be processed are transmitted in certain sequence to form a transmission queue; S2, the object to be processed serves as a present to-be-processed object when entering the processing position, and practical parameters of the present to-be-processed object are measured at the processing position; S3, whether the practical parameters of the present to-be-processed object meet the target parameters is determined, if yes, the S1 is continued to carry on, and otherwise a step S4 is turned to; and S4, the present to-be-processed object is removed, and then the step S1 is turned to. According to the technical scheme, defective products can be automatically removed by comparing and determining the target parameters, upgrade of a product line can be controlled automatically, labor resource is reduced, and the method is suitable for quality control of electronic products as mobile phones, tablet computers and television sets as well as mechanical products.
Description
Technical field
The present invention relates to automatic control, in particular, a kind of industry control method automatically.
Background technology
Automatic control is when nobody participates in directly, utilizes control device or controller that controlled machine or equipment are automatically run according to predetermined rule.Automatic control is relative manual control concept, people is freed from various complexity, danger, loaded down with trivial details work situation and greatly improves control efficiency.
Due to labor shortage, recruitment cost increases, and how to adopt the upgrading automatically controlling to carry out product line, saving human resources, is the technical issues that need to address.
Summary of the invention
Technical matters to be solved by this invention is to provide a kind of automatic industry control method newly.
Technical scheme of the present invention is as follows: a kind of industry control method automatically, and it comprises the following steps: S0, inputs the target component of pending object; S1, judges whether to there is pending object, is the then each pending object of sequential delivery, forms transmit queue; S2, when a certain pending object enters process position, it can be used as current pending object, at its actual parameter of process position measurement; S3, judges whether the actual parameter of current pending object meets described target component, is, continues to perform step S1, otherwise performs step S4; S4, takes out current pending object, continues to perform step S1.
Preferably, in step S4, comprise and discard current pending object.Such as, step S4 comprises: take out current pending object, discards current pending object.
Preferably, in step S4, comprise and current pending object is placed in retracting device.Such as, step S4 comprises: take out current pending object, and current pending object is placed in retracting device.
Preferably, step S4 comprises: S410, takes out current pending object; S420, according to the actual parameter of the current pending object that described target component and measurement obtain, processes current pending object, to adjust its actual parameter; S430, puts into described transmit queue by current pending object; S490, continues to perform step S1.
Preferably, in step S410, current pending object is released in translation.
Preferably, in step S410, current pending object is taken out in clamping.
Preferably, in step S420, machining is carried out to current pending object.Such as, in step S4, after taking out current pending object, the actual parameter of the current pending object also obtained according to described target component and measurement, carries out machining to current pending object.
Preferably, in step S420, laser treatment is carried out to current pending object.Such as, in step S4, after taking out current pending object, the actual parameter of the current pending object also obtained according to described target component and measurement, carries out laser treatment to current pending object.
Preferably, step S490 performs after the step s 410.
Preferably, step S490 and step S410 synchronously perform.
Adopt such scheme, the present invention is by target component contrast judgement, can automatically take out flaw part or substandard products, thus achieve the upgrading adopting and automatically control to carry out product line, human resources are saved, be specially adapted to the quality control of the electronic products such as mobile phone, flat board, TV, be applicable to the quality control of engineering goods too.
Accompanying drawing explanation
Fig. 1 is the schematic flow sheet of one embodiment of the invention.
Embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in detail, the following examples can combinationally use, and, the present invention can utilize various forms to realize, be not limited to this instructions each specific embodiment described, provide the object of these embodiments to be more thoroughly be convenient to all sidedly understand to disclosure of the present invention.It should be noted that further, when a certain structure is fixed on another structure, comprise and this structure is directly or indirectly fixed on this another structure, or this structure is fixed on this another structure by other intermediate structure one or more.When another structure of anatomical connectivity, comprise and this structure is directly or indirectly connected to this another structure, or this structure is connected to this another structure by other intermediate structure one or more.Further, described "and/or" includes " with " with the possible embodiment of "or" two kinds.
As shown in Figure 1, an example of the present invention is, a kind of industry control method automatically, and it comprises the following steps: S0, inputs the target component of pending object; S1, judges whether to there is pending object, is the then each pending object of sequential delivery, forms transmit queue; S2, when a certain pending object enters process position, it can be used as current pending object, at its actual parameter of process position measurement; S3, judges whether the actual parameter of current pending object meets described target component, is, continues to perform step S1, otherwise performs step S4; S4, takes out current pending object, continues to perform step S1.
Such as, a kind of industry control method automatically, it comprises the following steps.
S0, inputs the target component of pending object; Such as, in step S0, the target component of the pending object of input automatically.Such as, in office terminal, comprise computing machine, mobile phone, flat board etc., input the target component of pending object.And for example, inputted the target component of pending object at the controller of automatic control system by keyboard.And for example, described target component, described actual parameter, comprise length, thickness and/or angle, and/or the shape, thickness, chamfering, slotting length, opening diameter etc. of a certain assigned address, can be arranged according to the actual requirements flexibly.
Preferably, in step S0, the canonical parameter of the standard component of the pending object of automatic acquisition, such as, adopts described canonical parameter as described target component.Such as, in step S0, automatically measure the canonical parameter of the standard component of pending object; And for example, adopt standard component as first pending object of transmit queue, such as, in step S1, first place the standard component of pending object, then order places each pending object, then transmits each pending object, forms transmit queue; Further, in step S2, at first pending object, i.e. standard component, when entering process position, it can be used as current pending object, at its actual parameter of process position measurement, i.e. canonical parameter, as target component; Namely step S0 is omitted, the setting of realize target parameter in step S1 and step S2.Preferably, described target component comprises some target subparameters, and described canonical parameter comprises some standard subparameters, and described actual parameter comprises some actual subparameters.Preferably, each parameter, comprises target component, canonical parameter and/or actual parameter, or each subparameter, comprises target subparameter, standard subparameters and/or actual subparameter, be a numerical range, the numerical range being such as an intermediate value floating 5% and floating downward between 5%; Such as, 6 ± 0.3 μm, by that analogy.
Such as, in step S0, the target component of input or the pending object of automatic acquisition; Preferably, step S0 comprises step: when authentication is passed through, the target component of input or the pending object of automatic acquisition; Such as, step S0 also comprises step: authentication, judges whether that authentication is passed through, is, inputs or the target component of the pending object of automatic acquisition, otherwise abandons inputting or the target component of the pending object of automatic acquisition.
Such as, in step S0, input the target component of pending object, pre-set at least one process position; Preferably, in step S0, the process open setting in position; Such as, process position arranges a pair baffle plate, and its top is vacant; Or, process position closed-loop layout; Such as, process position arranges a pair baffle plate and a cover plate, only leaves import position and outlet position, and pending object is accessible from import position enters process position, processes position from accessible the leaving in outlet position.
Preferably, in step S0, streamline pre-sets at least one process position; Or, transport tape pre-sets at least one process position.Like this, robotization, streamline can be realized without each pending object of transmission process stagnantly.Preferably, in step S0, above transport tape, pre-set at least one process position.Such as, above transport tape, multiple process position is pre-seted.Preferably, in step S0, each process position arranges pair of sensors, for whether being entered process position by the pending object of sensor sensing.
S1, each pending object of sequential delivery, forms transmit queue; Such as, in step S1, judging whether to there is pending object, is the then each pending object of sequential delivery, forms transmit queue; And for example, in step S1, order is placed and transmits each pending object, forms transmit queue; And for example, in step S1, sequence reception also transmits each pending object, forms transmit queue.Such as, in step S1, judge whether to there is pending object according to weight induction mode, then with first-in first-out, be placed on transmission line by each pending object one by one, such as control gate switch is in freely falling body mode, is placed on transmission line one by one by Action of Gravity Field by each pending object, the each pending object of synchronizing sequence transmission, forms transmit queue.
Preferably, in step S1, also monitor described transmit queue, judge the consistance of described transmit queue whether hold queue, otherwise send warning message.And for example, two are arranged to infrared eye side by side in the both sides of described transmit queue, consistent described transmit queue is between two detective paths to infrared eye side by side, when the arbitrary pending object of described transmit queue is positioned at arbitrary detective path to infrared eye, then judge the consistance of the non-hold queue of described transmit queue, send warning message; When the arbitrary pending object of described transmit queue is not positioned at arbitrary detective path to infrared eye, then judge the consistance of described transmit queue hold queue, without the need to sending warning message.
Preferably, before step S1, also comprise step: be positioned in storing part by each pending object; Such as, each pending object order is positioned in storing part; Or, each pending object is stacked in storing part; Or, each pending object is stacked and placed in storing part.
Preferably, in step S1, place according to first-in first-out order and transmit each pending object.Preferably, in step S1, place each pending object from storing part order.Such as, each pending object is placed from storing part by Action of Gravity Field order; Or order places each pending object in a push manner from storing part; Or, place each pending object from storing part with Grasp Modes order.Such as, in step S1, adopt industrial robot device people, according to first-in first-out order, by each pending object that order in storing part is placed, one by one each pending object is placed on transmission line with Grasp Modes, while capturing, each pending object of synchronizing sequence transmission, forms transmit queue.
Such as, a kind of industry control method automatically, it comprises the following steps: S0, inputs the target component of pending object; Each pending object is positioned in storing part; S1, according to first-in first-out order, places each pending object from storing part order, each pending object of sequential delivery, forms transmit queue; S2, when a certain pending object enters process position, it can be used as current pending object, at its actual parameter of process position measurement; S3, judges whether the actual parameter of current pending object meets described target component, is, continues to perform step S1, otherwise performs step S4; S4, takes out current pending object, continues to perform step S1.
S2, when a certain pending object enters process position, it can be used as current pending object, at its actual parameter of process position measurement; Such as, in step S1, each pending object of step-by-step system sequential delivery; In step S2, measure the actual parameter of current pending object with stationary state in process position.Such as, in step S1, adopt each pending object of step-by-step system sequential delivery, take a step forward length at every turn.Or, preferably, in step S2, measure the actual parameter of current pending object with motion state in process position.That is, described transmit queue is moving always, measures the actual parameter of current pending object with motion state.
Preferably, in step S2, whether a certain pending object enters process position to adopt sensor to judge.Such as, in step S2, whether a certain pending object enters process position to adopt infrared sensor to judge; Or in step S2, whether a certain pending object enters process position to adopt optical sensor to judge.Like this, can determine whether to need treat article easily enters process position.Preferably, in step S2, also according to the switch of the detection information control treatment device of sensor, like this, be conducive to economize energy, reduce costs.
Such as, in step S2, weighting manner is adopted to measure the actual weight of current pending object in process position.Preferably, in step S2, measure the actual parameter of current pending object from least both direction in process position.Such as, in step S2, measure the actual parameter of current pending object from both direction in process position.Such as, the angle of both direction is 60 to 120 degree.Such as, the angle of both direction is 90 degree.Like this, the actual parameter of current pending object can be measured easily.Or, in step S2, the actual parameter in process position from three current pending objects of orientation measurement.Preferably, three directions are mutually vertical; Such as, three directions vertically form a three-dimensional cartesian coordinate system mutually.Preferably, according to the target component of pending object, direction of measurement and measurement target are set, adopt multiple metering system to treat treat article and measure, to obtain its multinomial actual parameter.Like this, be applicable to being applied to complex part.
Preferably, step S2 comprises: S210, judges whether arbitrary pending object enters process position, is it can be used as current pending object; S220, at least one actual parameter of the current pending object of process position measurement.Such as, a kind of industry control method automatically, it comprises the following steps: S0, inputs the target component of pending object; S1, each pending object of sequential delivery, forms transmit queue; Step S2 comprises: S210, judges whether arbitrary pending object enters process position, is it can be used as current pending object; S220, at least one actual parameter of the current pending object of process position measurement; S3, judges whether the actual parameter of current pending object meets described target component, is, continues to perform step S1, otherwise performs step S4; S4, takes out current pending object, continues to perform step S1.
Preferably, in step S210, judge whether arbitrary pending object enters arbitrary process position.Preferably, in step S220, at whole actual parameters of the current pending object of process position measurement.Such as, in step S210, the cycle judges whether arbitrary pending object enters process position.Or whether the arbitrary pending object of real-time judge enters process position.Preferably, in step S210, judge whether arbitrary pending object enters process position, otherwise continue to perform step S210; Or, in step S210, judge whether arbitrary pending object enters process position, is it can be used as current pending object and interrupt transfer.Preferably, after step S220, also comprise step: recover transmission.
S3, judges whether the actual parameter of current pending object meets described target component, is, continues to perform step S1, otherwise performs step S4; Such as, step S3 comprises: judge whether the actual parameter of current pending object meets the described target component of its correspondence, is, continues to perform step S1, otherwise performs step S4.
Such as, in step S3, whether the actual parameter of the current pending object of contrast judgement meets described target component one by one; And for example, in step S3, when any one actual parameter of current pending object does not meet described target component, then perform step S4.And for example, in step S3, when whole actual parameters of current pending object all meet described target component, then perform step S1.
Preferably, step S3 comprises: S310, obtains the identification code of current pending object; S320, according to described identification code, obtains corresponding described target component; S330, judges whether the actual parameter of current pending object meets the described target component of its correspondence, is, continues to perform step S1, otherwise performs step S4.Preferably, step S330 also comprises: otherwise feed back described identification code.Such as, described identification code is fed back to target terminal.Preferably, the sequence number of described identification code and current pending object is fed back to target terminal.Such as, the sequence number of identification code and current pending object is fed back to the mobile phone of management server or keeper.Like this, Intelligent Recognition defective product can be realized, can also look into and originally trace to the source, contribute to Timeliness coverage problem, deal with problems.Preferably, step S330 also comprises: the described identification code recording current pending object.Preferably, the sequence number of current pending object is also recorded.Preferably, step S330 also comprises: classification and the quantity of adding up pending object corresponding to described identification code.Preferably, described classification and quantity is also fed back.Like this, achieve robotization, intelligent processing method defective product, provide Data support to managerial personnel.
S4, takes out current pending object, continues to perform step S1.Such as, in step S4, take out current pending object, carry out record, continue to perform step S1.And for example, in step S4, take out current pending object, carry out recording and sending relevant information, continue to perform step S1.Such as, wireless transmission mode is adopted to send recorded relevant information on office terminal or server.
Preferably, in step S4, comprise and discard current pending object.Such as, step S4 comprises: take out current pending object, discards current pending object.Such as, directly can take out for substandard products or waste product and then discard.Preferably, in step S4, comprise and current pending object is placed in retracting device.Such as, step S4 comprises: take out current pending object, and current pending object is placed in retracting device.Such as, for the product can recycled or again process, can be placed in retracting device, stay standby recovery.
Preferably, step S4 comprises: S410, takes out current pending object; S420, according to the actual parameter of the current pending object that described target component and measurement obtain, processes current pending object, to adjust its actual parameter; S430, puts into described transmit queue by current pending object; S490, continues to perform step S1.Preferably, step S490 performs after the step s 410; Or step S490 and step S410 synchronously perform.Such as, a kind of industry control method automatically, it comprises the following steps: S0, inputs the target component of pending object; S1, each pending object of sequential delivery, forms transmit queue; S2, when a certain pending object enters process position, it can be used as current pending object, at its actual parameter of process position measurement; S3, judges whether the actual parameter of current pending object meets described target component, is, continues to perform step S1, otherwise performs step S4; S4, performs following steps: S410, takes out current pending object; S420, according to the actual parameter of the current pending object that described target component and measurement obtain, processes current pending object, to adjust its actual parameter; S430, puts into described transmit queue by current pending object; S490, continues to perform step S1.Such as, S4, performs following steps: S410, takes out current pending object; S490, continues to perform step S1; Further, S420, according to the actual parameter of the current pending object that described target component and measurement obtain, processes current pending object, to adjust its actual parameter; S430, puts into described transmit queue by current pending object.Such as, in step S430, current pending object is inserted in described transmit queue.
Preferably, in step S410, current pending object is released in translation; Or current pending object is taken out in clamping.Such as, adopt push rod translation to release current pending object or adopt holder to take out current pending object.And for example, industrial robot clamping is adopted to take out current pending object.Or process position is provided with blowing mouth, adopts blowing mode that current pending object is blown out to handling stage from described transmit queue, in handling stage, current pending object is processed, to adjust its actual parameter by artificial or machine.
Preferably, in step S420, comprising: S421, obtain the actual parameter of the current pending object that described target component and measurement obtain; S422, the difference value of both comparisons; S423, judging whether to process current pending object according to described difference value, is process current pending object, to adjust its actual parameter.Such as, step S4 performs following steps: S410, takes out current pending object; S421, obtains the actual parameter of the current pending object that described target component and measurement obtain; S422, the difference value of both comparisons; S423, judging whether to process current pending object according to described difference value, is process current pending object, to adjust its actual parameter; S430, puts into described transmit queue by current pending object; S490, continues to perform step S1.
Preferably, in step S420, machining is carried out to current pending object.Such as, in step S4, after taking out current pending object, the actual parameter of the current pending object also obtained according to described target component and measurement, carries out machining to current pending object.Or, in step S420, laser treatment is carried out to current pending object.Such as, in step S4, after taking out current pending object, the actual parameter of the current pending object also obtained according to described target component and measurement, carries out laser treatment to current pending object.Such as, in step S420, comprising: S421, obtain the actual parameter of the current pending object that described target component and measurement obtain; S422, the difference value of both comparisons; S423, judging whether to process current pending object according to described difference value, is carry out machining or laser treatment to current pending object, to adjust its actual parameter.
Preferably, the actual parameter of current pending object that described target component and measurement obtain comprises multiple parameters index respectively; In step S422, the parameters index of the actual parameter of current pending object that obtains of target component described in comparison and measurement respectively, such as, the parameters index of the actual parameter of current pending object that obtains of target component described in comparison and measurement, determines both difference value respectively.Such as, the actual parameter of current pending object that described target component and measurement obtain comprises multiple parameters index respectively; And step S4 performs following steps: S410, takes out current pending object; S421, obtains the actual parameter of the current pending object that described target component and measurement obtain; S422, the parameters index of the actual parameter of current pending object that obtains of target component described in comparison and measurement, determines both difference value respectively; S423, judging whether to process current pending object according to described difference value, is process current pending object, to adjust its actual parameter; S430, puts into described transmit queue by current pending object; S490, continues to perform step S1.
Preferably, in step S423, judge whether to process current pending object according to described difference value, otherwise discard current pending object.Such as, step S4 performs following steps: S410, takes out current pending object; S421, obtains the actual parameter of the current pending object that described target component and measurement obtain; S422, the difference value of both comparisons; S423, judging whether to process current pending object according to described difference value, is process current pending object, to adjust its actual parameter, performs step S430, otherwise discards current pending object; S430, puts into described transmit queue by current pending object; S490, continues to perform step S1.Like this, the faulty materials of repairing for having no idea, throw aside as waste product; Such as, accommodation space is less than to the mobile phone shell on the back of setting, or the mobile phone backboard of target component is narrower than for width, or perforate is greater than the middleware of setting, or wide or excessively dark pcb board etc. of slotting, as waste product Disposal.
Preferably, in step S430, current pending object is put into the empty place of described transmit queue.Such as, step S430 comprises: judge whether described transmit queue exists room, is, current pending object is put into the empty place of described transmit queue.And for example, in step S430, when judging that described transmit queue exists multiple room, current pending object is put into described transmit queue and be positioned at empty place foremost.And for example, step S430 comprises: judge whether described transmit queue exists room, otherwise continues the appearance waiting for room.Preferably, step S430 comprises: the cycle judges whether described transmit queue exists room.Such as, when described transmit queue exists room, more current pending object is put into the empty place of described transmit queue, thus do not affect the interval of described transmit queue, be conducive to the further realization of follow-up automatic rate-determining steps.
Further, embodiments of the invention also comprise, each technical characteristic of the various embodiments described above, the automatic industry control method be mutually combined to form, be specially adapted to the quality control of streamline middleware or mould product, various manufacture field can be applied to, save human resources.
It should be noted that, above-mentioned each technical characteristic continues combination mutually, is formed not in above-named various embodiment, is all considered as the scope that instructions of the present invention is recorded; Further, for those of ordinary skills, can be improved according to the above description or convert, and all these improve and convert the protection domain that all should belong to claims of the present invention.
Claims (10)
1. an automatic industry control method, is characterized in that, comprise the following steps:
S0, inputs the target component of pending object;
S1, judges whether to there is pending object, is the then each pending object of sequential delivery, forms transmit queue;
S2, when a certain pending object enters process position, it can be used as current pending object, at its actual parameter of process position measurement;
S3, judges whether the actual parameter of current pending object meets described target component, is, continues to perform step S1, otherwise performs step S4;
S4, takes out current pending object, continues to perform step S1.
2. automatic industry control method according to claim 1, is characterized in that, in step S4, comprise and discard current pending object.
3. automatic industry control method according to claim 1, is characterized in that, in step S4, comprise and current pending object is placed in retracting device.
4. automatic industry control method according to claim 1, it is characterized in that, step S4 comprises:
S410, takes out current pending object;
S420, according to the actual parameter of the current pending object that described target component and measurement obtain, processes current pending object, to adjust its actual parameter;
S430, puts into described transmit queue by current pending object;
S490, continues to perform step S1.
5. automatic industry control method according to claim 4, it is characterized in that, in step S410, current pending object is released in translation.
6. automatic industry control method according to claim 4, it is characterized in that, in step S410, current pending object is taken out in clamping.
7. automatic industry control method according to claim 4, is characterized in that, in step S420, carry out machining to current pending object.
8. automatic industry control method according to claim 4, is characterized in that, in step S420, carry out laser treatment to current pending object.
9. automatic industry control method according to claim 4, it is characterized in that, step S490 performs after the step s 410.
10. automatic industry control method according to claim 4, is characterized in that, step S490 and step S410 synchronously perform.
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| CN103212538A (en) * | 2013-03-19 | 2013-07-24 | 常州机电职业技术学院 | Mechanical part quality test sorting device and method |
| CN104528060A (en) * | 2014-12-16 | 2015-04-22 | 河南京联四合棉花科技有限责任公司 | Method and device for processing packaging |
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