CN105546668B - 喷漆房专用空气除湿机 - Google Patents

喷漆房专用空气除湿机 Download PDF

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CN105546668B
CN105546668B CN201610044609.8A CN201610044609A CN105546668B CN 105546668 B CN105546668 B CN 105546668B CN 201610044609 A CN201610044609 A CN 201610044609A CN 105546668 B CN105546668 B CN 105546668B
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CN105546668A (zh
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钱奔雷
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Zhangjiagang Tianyuan Painting & Coating Application Co ltd
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F3/00—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems
    • F24F3/12—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling
    • F24F3/14—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling by humidification; by dehumidification
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/28—Arrangement or mounting of filters
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F3/00—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems
    • F24F3/12—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling
    • F24F3/14—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling by humidification; by dehumidification
    • F24F3/1411—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling by humidification; by dehumidification by absorbing or adsorbing water, e.g. using an hygroscopic desiccant
    • F24F3/1423—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling by humidification; by dehumidification by absorbing or adsorbing water, e.g. using an hygroscopic desiccant with a moving bed of solid desiccants, e.g. a rotary wheel supporting solid desiccants
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F8/00—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying
    • F24F8/10—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying by separation, e.g. by filtering
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F8/00—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying
    • F24F8/10—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying by separation, e.g. by filtering
    • F24F8/117—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying by separation, e.g. by filtering using wet filtering
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F3/00—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems
    • F24F3/12—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling
    • F24F3/14—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling by humidification; by dehumidification
    • F24F2003/144—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling by humidification; by dehumidification by dehumidification only
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F3/00—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems
    • F24F3/12—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling
    • F24F3/14—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling by humidification; by dehumidification
    • F24F2003/1458—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling by humidification; by dehumidification using regenerators
    • F24F2003/1464—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling by humidification; by dehumidification using regenerators using rotating regenerators

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Abstract

本发明公开了一种喷漆房专用空气除湿机，包括箱型机壳，机壳内设置有转轮除湿机，所述转轮除湿机包括除湿区和再生区，所述机壳内位于转轮除湿机的两侧均设置有隔板，该隔板和转轮除湿机相互垂直，将机壳内分割成四个风道，即分别连通除湿区的除湿进风道和除湿出风道，分别连通再生区的再生进风道和再生出风道，所述机壳上设置有连通除湿进风道的新风入口，连通除湿出风道的干燥风出口，连通再生进风道的再生风入口以及连接再生出风道的再生风出口，所述机壳外壁上可拆卸地安装有一个密闭的水滤箱。水滤箱中的莲蓬头喷出的水能够将空气中的油漆微尘洗掉，这样进入再生区的空气中，就没有油漆微尘了，便可实现防止转轮上形成漆膜的技术目的。

Description

喷漆房专用空气除湿机
技术领域
本发明涉及一种空气除湿机，特别是一种喷漆房专用空气除湿机。
背景技术
产品喷漆的质量，和喷漆环境的湿度有很大的关系，湿度太大的话，油漆不容易附着，导致漆膜厚度偏差加大，影响喷涂质量，因此，通常会在喷漆房内安装空气除湿机，目前最常用的空气除湿机是转轮除湿机，这种转轮除湿机分除湿区和再生区，转轮在转动过程中，反复地经过除湿区和再生区，利用除湿区将室内潮湿的空气进行干燥，然后利用再生区将吸收水分后的转盘烘干，并将潮湿的气体排出室外，但是，由于喷漆房内的空气中有油漆微尘，导致转轮除湿机在使用一段时间之后，油漆微尘在转轮的表面形成了一层致密的漆膜，导致转轮的吸水性和透气性大幅下降，甚至丧失了透气性，只能更换新的转轮除湿机，不仅影响了工作效率，还加大了除湿费用。
发明内容
本发明所要解决的技术问题是：提供一种可防止转轮上形成漆膜的喷漆房专用空气除湿机。
为解决上述技术问题，本发明采用的技术方案是：喷漆房专用空气除湿机，包括箱型机壳，机壳内设置有一转轮除湿机，所述转轮除湿机包括除湿区和再生区，所述机壳内位于转轮除湿机的两侧均设置有隔板，该隔板和转轮除湿机相互垂直，将机壳内分割成四个风道，即分别连通除湿区的除湿进风道和除湿出风道，分别连通再生区的再生进风道和再生出风道，所述机壳上设置有连通除湿进风道的新风入口，连通除湿出风道的干燥风出口，连通再生进风道的再生风入口以及连接再生出风道的再生风出口，所述机壳外壁上可拆卸地安装有一个密闭的水滤箱，该水滤箱的一个侧壁上设置有出风口，与出风口相对的侧壁上设置有进风口，所述出风口通过一段可伸缩的软管与再生风入口密封连接，所述水滤箱的顶部设置有若干个莲蓬头，各莲蓬头均与自上向下穿入水滤箱的供水管相连，供水管远端连接蓄水池，供水管路上设置有水泵，所述水滤箱的底部设置有泄水孔。
所述再生进风道内设置有一台连接再生风入口的吸风风机，所述除湿进风道内设置有一台连接新风入口的吸风风机，所述水滤箱的出风口设置有覆盖出风口的滤水网，所述软管外壁包裹有加热层。
所述出风口位于再生风入口的下方。
所述水滤箱底部设置有一个密封的过滤筒，该过滤筒的顶部设置有连通泄水孔和过滤筒内部的排水管，所述过滤筒内自上向下依次设置有筛网滤层、陶粒滤层、活性炭滤层，过滤筒底部设置有排水管道，该排水管道连接蓄水池。
所述过滤筒的横截面为矩形，过滤筒内上下排列地设置有三个可从过滤筒侧面水平拔出的抽屉，所述抽屉的底面为网状结构，所述筛网滤层、陶粒滤层、活性炭滤层分别放置在对应的抽屉内。
所述陶粒滤层包括大小能够覆盖整个抽屉的柔性网袋，网袋内装有直径在4～8mm之间的陶粒，所述陶粒滤层的厚度在1～2cm之间。
本发明的有益效果是：水滤箱中的莲蓬头喷出的水能够将空气中的油漆微尘洗掉，这样进入再生区的空气中，就没有油漆微尘了，便可实现防止转轮上形成漆膜的技术目的。
附图说明
图1是本发明的结构示意图；
图2是图1中的A部放大图；
图3是陶粒滤层的结构示意图。
图1～图3中：1、机壳，2、转轮除湿机，3、除湿区，4、再生区，5、隔板，6、除湿进风道，7、除湿出风道，8、再生进风道，9、再生出风道，10、新风入口，11、干燥风出口，12、再生风入口，13、再生风出口，14、水滤箱，15、出风口，16、进风口，17、软管，18、莲蓬头，19、供水管，20、蓄水池，21、水泵，22、泄水孔，23、吸风风机，24、滤水网，25、加热层26、过滤筒，27、排水管，28、筛网滤层，29、陶粒滤层，30、活性炭滤层，31、清水管道、32、抽屉，33、网袋，34、陶粒，35、转轮。
具体实施方式
下面结合附图，详细描述本发明的具体实施方案。
如图1～图3所示的喷漆房专用空气除湿机，包括箱型机壳1，机壳1内设置有一转轮除湿机2，所述转轮除湿机2包括除湿区3和再生区4，所述机壳1内位于转轮除湿机2的两侧均设置有隔板5，该隔板5和转轮除湿机2相互垂直，将机壳1内分割成四个风道，即分别连通除湿区3的除湿进风道6和除湿出风道7，分别连通再生区4的再生进风道8和再生出风道9，所述机壳1上设置有连通除湿进风道6的新风入口10，连通除湿出风道7的干燥风出口11，连通再生进风道8的再生风入口12以及连接再生出风道9的再生风出口13，所述机壳1外壁上可拆卸地安装有一个密闭的水滤箱14，该水滤箱14的一个侧壁上设置有出风口15，与出风口15相对的侧壁上设置有进风口16，所述出风口15通过一段可伸缩的软管17与再生风入口12密封连接，所述水滤箱14的顶部设置有若干个莲蓬头18，各莲蓬头18均与自上向下穿入水滤箱14的供水管19相连，供水管19远端连接蓄水池20，供水管19上设置有水泵21，所述水滤箱14的底部设置有泄水孔22。
水滤箱中的莲蓬头喷出的水能够将空气中的油漆微尘洗掉，这样进入再生区的空气中，就没有油漆微尘了，可防止转轮35上形成漆膜。
所述再生进风道8内设置有一台连接再生风入口12的吸风风机23，所述除湿进风道6内设置有一台连接新风入口10的吸风风机23，所述水滤箱14的出风口15设置有覆盖出风口15的滤水网24，所述软管17外壁包裹有加热层25。
吸风风机23能够加快空气的流动，提高除湿效率，软管17外壁包裹加热层25，加热层25能够对流经软管17的空气加热，使空气内是水珠气化，更容易通过再生区4的转轮35，同时加热的空气在接触到再生区4的转轮35时，能促进转轮35上的水分蒸发，提高再生区的再生效率。
所述出风口15位于再生风入口12的下方，使软管17形成一个坡度，这样，在软管17内壁上形成的水滴可以沿软管17回流到水滤箱14内。
所述水滤箱14底部设置有一个密封的过滤筒26，该过滤筒26的顶部设置有连通泄水孔22和过滤筒26内部的排水管27，所述过滤筒26内自上向下依次设置有筛网滤层28、陶粒滤层29、活性炭滤层30，过滤筒26底部设置有清水管道31，该清水管道连接蓄水池20。
泄水孔22流出的水中含有大量的油漆微尘，属于污水，而过滤筒26设置筛网滤层28、陶粒滤层29、活性炭滤层30对污水进行过滤，可将油漆微尘含量降低到0.005％以下。
所述过滤筒26的横截面为矩形，过滤筒26内上下排列地设置有三个可从过滤筒26侧面水平拔出的抽屉32，所述抽屉32的底面为网状结构，所述筛网滤层28、陶粒滤层29、活性炭滤层30分别放置在对应的抽屉32内。这样可方便更换筛网滤层28、陶粒滤层29和活性炭滤层30。
所述陶粒滤层29包括大小能够覆盖整个抽屉的柔性网袋33，网袋33内装有直径在4～8mm之间的陶粒34，所述陶粒滤层29的厚度在1～2cm之间，陶粒34内部多孔，且孔蜿蜒曲折，因此过滤有杂质的水时，水中的杂质很容易就被留在了蜿蜒曲折的孔内，起到很好的过滤效果。陶粒34是大致成圆形的颗粒，因此直径过大会导致陶粒34与陶粒34之间间隙过大，起不到过滤效果，直径过小，又会因过于致密，导致过滤速度过慢，因此，经过多次试验，发现直径在4～8mm之间的陶粒34最合适，且陶粒滤层29的厚度在1～2cm为宜。
本发明的工作原理是：喷漆房内的空气被再生进风道8内的吸风风机23吸入水滤箱14内，水滤箱14内的莲蓬头喷出清水对其内部的空气进行清洗，将空气中的油漆微尘洗去，洗净后的空气湿度很高，通过软管加热后，经过转轮除湿机2的再生区4进入再生出风道，并从再生风出口排出到喷漆房外，由于接触到再生区4的空气已经被清洗过，消除了油漆微尘，因此，不会在转轮除湿机2的转轮35上形成漆膜。
另外，空气经过水滤箱14水洗后，油漆微尘混入水中，经泄水孔22和排水管27进入过滤筒26内，并自上向下经过筛网滤层28、陶粒滤层29和活性炭滤层30三次过滤后，得到油漆微尘含量小于0.005％的过滤水，过滤水经清水管道31流入蓄水池20内，进行沉淀。如此形成一个循环的过滤环，节省水之源。
当筛网滤层28、陶粒滤层29和活性炭滤层30使用一段时间之后，可以打开对应的抽屉，然后换上新的筛网滤层28、陶粒滤层29和活性炭滤层30，更换方便。

Claims (3)

1.喷漆房专用空气除湿机，包括箱型机壳（1），机壳（1）内设置有一转轮除湿机（2），所述转轮除湿机（2）包括除湿区（3）和再生区（4），所述机壳（1）内位于转轮除湿机（2）的两侧均设置有隔板（5），该隔板（5）和转轮除湿机（2）相互垂直，将机壳（1）内分割成四个风道，即分别连通除湿区（3）的除湿进风道（6）和除湿出风道（7），分别连通再生区（4）的再生进风道（8）和再生出风道（9），所述机壳（1）上设置有连通除湿进风道（6）的新风入口（10），连通除湿出风道（7）的干燥风出口（11），连通再生进风道（8）的再生风入口（12）以及连接再生出风道（9）的再生风出口（13），其特征在于，所述机壳（1）外壁上可拆卸地安装有一个密闭的水滤箱（14），该水滤箱（14）的一个侧壁上设置有出风口（15），与出风口（15）相对的侧壁上设置有进风口（16），所述出风口（15）通过一段可伸缩的软管（17）与再生风入口（12）密封连接，所述水滤箱（14）的顶部设置有若干个莲蓬头（18），各莲蓬头（18）均与自上向下穿入水滤箱（14）的供水管（19）相连，供水管（19）远端连接蓄水池（20），供水管（19）上设置有水泵（21），所述水滤箱（14）的底部设置有泄水孔（22），所述再生进风道（8）内设置有一台连接再生风入口（12）的吸风风机（23），所述除湿进风道（6）内设置有一台连接新风入口（10）的吸风风机（23），所述水滤箱（14）的出风口（15）设置有覆盖出风口（15）的滤水网（24），所述软管（17）外壁包裹有加热层（25），所述水滤箱（14）底部设置有一个密封的过滤筒（26），该过滤筒（26）的顶部设置有连通泄水孔（22）和过滤筒（26）内部的排水管（27），所述过滤筒（26）内自上向下依次设置有筛网滤层（28）、陶粒滤层（29）、活性炭滤层（30），过滤筒（26）底部设置有清水管道（31），该清水管道连接蓄水池（20）。
2.根据权利要求1所述的喷漆房专用空气除湿机，其特征在于，所述过滤筒（26）的横截面为矩形，过滤筒（26）内上下排列地设置有三个可从过滤筒（26）侧面水平拔出的抽屉（32），所述抽屉（32）的底面为网状结构，所述筛网滤层（28）、陶粒滤层（29）、活性炭滤层（30）分别放置在对应的抽屉（32）内。
3.根据权利要求2所述的喷漆房专用空气除湿机，其特征在于，所述陶粒滤层（29）包括大小能够覆盖整个抽屉的柔性网袋（33），网袋（33）内装有直径在4~8mm之间的陶粒（34），所述陶粒滤层（29）的厚度在1~2cm之间。
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