CN105545470A - 一种高可靠性应急电源用发电机组 - Google Patents

一种高可靠性应急电源用发电机组 Download PDF

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CN105545470A
CN105545470A CN201510966185.6A CN201510966185A CN105545470A CN 105545470 A CN105545470 A CN 105545470A CN 201510966185 A CN201510966185 A CN 201510966185A CN 105545470 A CN105545470 A CN 105545470A
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power supply
generator set
generation unit
power generation
power
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CN105545470B (zh
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赵立增
刘世伟
宋汝军
李致宇
张婕妤
任怡
马红刚
何小宏
王维林
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Shandong Huaquan Power Co ltd
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Abstract

本发明涉及一种高可靠性应急电源用发电机组，属于发电机组技术领域，包括静音箱和发电机组，发电机组设置在静音箱的腔体内；发电机组电连接有双电源切换装置，双电源切换装置通过UPS装置与消防负载配电柜电连接，发电机组作为备用电源，提供应急电源，与市电配合使用，消防负载供电可靠，可靠性大于99.9%，电源转换时间<0.5s；静音效果好，距离发电机组1m处的噪声声压平均值为21分贝；阻燃且吸湿保温性能好，发电机组工作环境的温度可保持在18℃～25℃，相对湿度可保持在40%～60%；占用空间小，同等功率条件下，较传统柴油发电机组节省空间15%。

Description

一种高可靠性应急电源用发电机组
技术领域
本发明涉及一种发电机组，适用于办公楼，尤其适用于高层办公楼，具体的说，本发明涉及一种高可靠性应急电源用发电机组，属于发电机组技术领域。
背景技术
对于任何建筑、尤其是高层建筑来说，消防系统是保护人身财产安全的最重要防线。一旦遇到火灾加断电的双重威胁，消防系统不能发挥作用时，将导致惨重的事故发生。为此，国际标准对高层建筑配备应急电源、后备发电机组做出了严格要求。例如，规定19层及以上的高层居民楼的消防系统除了配备双路供电外，还要增设备用、应急发电机组，以保证即使双路都断电时，消防系统也能继续工作。
尽管人们已认识到发电机组对于高层建筑消防系统的重要性，但普遍缺乏发电机组维护意识，导致机组安装后长期缺乏检测维护，性能不断衰减，真正遇到危险时，已经不堪大用。比如，国标规定，消防应急发电机组必须能在断电后30秒内自动起动供电，其静态电压调整率需≤±2.5%。但实际上，由于缺乏定期检测、积碳严重，机组性能指标难以保证，输出不稳定，甚至经常起动失败，无法发电，可靠性低，电源转换速度慢，且工作噪音大，阻燃性能差，在火灾事故中容易被损毁，工作环境收外界环境的影响，相对湿度和温度在浮动比较大，不利于发电机组发挥最佳性能，且占用空间较大。
发明内容
本发明要解决的技术问题是针对现有技术所存在的不足之处，提供一种高可靠性应急电源用发电机组，可靠性高、需要启动消防负载供电时电源转换速度快，且静音效果好、阻燃且吸湿保温性能好、占用空间小。
为解决上述技术问题，本发明的技术方案是：一种高可靠性应急电源用发电机组，包括静音箱和发电机组，发电机组设置在静音箱的腔体内；
发电机组电连接有双电源切换装置，双电源切换装置通过UPS装置与消防负载配电柜电连接。
以下是对上述技术方案的进一步改进：
所述静音箱的内壁上设有隔音棉；
所述隔音棉的有效成分包括流动改性剂，流动改性剂在230℃、2.16kg下的熔融指数大于7.6g/min。
所述隔音棉的有效成分中还包括有机硅酮树脂，加热至500℃，残碳量为72%。
所述隔音棉的开孔率达到99%以上，通气阻力1.39kPa.s/m。
所述静音箱包括箱体，箱体呈长方体，箱体的底部设有底座油箱。
所述底座油箱包括底座本体，底座本体的腔体内设有油箱，油箱与发电机组连通，用于为发电机组提供能源供应，底座本体上设有导流台，底座本体底部设有排出口，导流台一端与油箱出油口连通，导流台另一端与排出口连通，导流台倾斜设置，导流台与水平面之间的夹角为13.5°。
本发明采用以上技术方案，与现有技术相比，具有以下优点：发电机组作为备用电源，提供应急电源，与市电配合使用，消防负载供电可靠，可靠性大于99.9%，电源转换时间<0.5s；静音效果好，距离发电机组1m处的噪声声压平均值为21分贝；阻燃且吸湿保温性能好，发电机组工作环境的温度可保持在18℃～25℃，相对湿度可保持在40%～60%；占用空间小，同等功率条件下，较传统柴油发电机组节省空间15%。
下面结合附图和实施例对本发明进行详细说明。
附图说明
附图1是本发明实施例中静音箱的结构示意图；
附图2是附图1中A处的局部放大图；
附图3是本发明实施例中静音箱的另一结构示意图；
附图4是本发明实施例中通风口的结构示意图。
图中，
1-箱体，2-隔音棉，3-隔板，4-不锈钢过滤网，5-进气孔，6-通风口内壁，61-第一内壁，62-第二内壁，63-第三内壁，7-消音器，8-出气孔，9-通风口，10-底座油箱。
具体实施方式
实施例，如图1、图2、图3和图4所示，一种高可靠性应急电源用发电机组，包括静音箱和发电机组，发电机组设置在静音箱的腔体内，静音箱包括箱体1，所述箱体1呈长方体，箱体1的底部设有底座油箱10。
所述底座油箱10包括底座本体，底座本体的腔体内设有油箱，油箱与发电机组连通，用于为发电机组提供能源供应，底座本体上设有导流台，底座本体底部设有排出口，导流台一端与油箱出油口连通，导流台另一端与排出口连通，导流台倾斜设置，导流台与水平面之间的夹角为13.5°。
发电机组电连接有双电源切换装置，双电源切换装置通过UPS装置与消防负载配电柜电连接；当市电故障或停电时，发电机组开始工作，尤其保证消防负载配电柜的电力供应，保证消防负载配电柜的供电安全与稳定性，所述双电源切换装置、UPS装置及消防负载配电柜采用现有的技术手段即可实现，本实施例中不再详细阐述。
所述箱体1采用优质的冷轧钢板精制作，厚度可达到1.5mm-2mm之间，具有较高的抗损强度。
箱体1外表面设有烤漆层，所述烤漆层采用精度烤漆，漆色光鲜亮丽，具有较高的美观度，烤漆表面光滑，质感舒适，更显高大上的气派。
箱体1的内壁设有隔音棉2，隔音棉2与箱体1的内壁之间采用粘胶剂粘接。
所述隔音棉2的有效成分及质量份数为：聚酯纤维80份、硅藻土粉末10份、有机烷氧基硅烷3份、月桂醇2份、钨粉1份、有机硅酮树脂3份、流动改性剂3份、硅酸钠1份、乙醇胺7份、多聚磷酸铵19份、硬脂酸钾8份、水合硼酸镁6份和水128份。
其中：流动改性剂在230℃、2.16kg下的熔融指数大于7.6g/min。
所述隔音棉2的制备方法包括以下步骤：
1）开松：按质量份取聚酯纤维进行开松处理，开松后聚酯纤维的密度低于6.85g/cm3；
2）有机硅酮树脂处理：按质量份取有机硅酮树脂，加热至500℃，残碳量为72%；
3）混合制备液体：按比例取硅藻土粉末、有机烷氧基硅烷、月桂醇、钨粉、流动改性剂、硅酸钠、乙醇胺、多聚磷酸铵、硬脂酸钾、水合硼酸镁和水，在搅拌条件下获得充分混合制备成液体；
4）分散匀化：将步骤3）中制备的液体在温度70℃、压力3.5个标准大气压的条件下放置48小时；
5）浸泡：将步骤1）中得到的聚酯纤维及步骤2）中得到的有机硅酮树脂置于步骤4）中得到的液体中浸泡6小时；
6）成型：采用外力吹制方式将浸泡后的聚酯纤维甩成絮状细纤维，纤维和纤维之间为立体交叉，互相缠绕在一起，呈现出许多细小的间隙，使开孔率达到99%以上，通气阻力1.39kPa.s/m。
根据实际需要将上述方法制备出的隔音棉制备成各种类型即可，该制备过程可采用现有技术中的模具等制备，本实施例中不再具体阐述。
隔音棉2的表面呈波峰式，与进风方向一致的两个箱体侧壁上的隔音棉2表面的波型均匀分布，该波型为圆弧状凸起；
其余两个箱体侧壁上的隔音棉2表面的波型非均匀分布，任意相邻两个波型峰顶高度不同，本实施例中采用两种波型间隔排列，该波型为等腰三角形凸起；
箱体1顶面内壁上的隔音棉2表面的波型与箱体1底面内壁上的隔音棉2表面的波型一致，该波型呈直角三角形凸起，且直角三角形凸起的斜边位于进风的一侧。
隔音棉2全面敷设箱体1的内壁，不留死角，确保全方位，大范围吸收音波。
所述隔音棉2表面的面积是箱体1内壁平面面积的4倍以上，大大加强了吸音的强度，有效全面阻挡吸收声音。
箱体1一侧的侧壁上设有进气孔5，进气孔5的内侧设有通风口内壁6，通风口内壁6与进气孔5之间设有通风口9，通风口9的截面呈S型，通风口9的出气端设有不锈钢过滤网4，不锈钢过滤网4的目数为80目；
通风口内壁6包括第一内壁61、第二内壁62和第三内壁63，第三内壁63的一端与箱体1的内壁密封连接，第三内壁63的另一端朝向背离进气孔5的一侧且与第二内壁62的一端固定连接，第二内壁62的另一端朝向进气孔5一侧且与第一内壁61的一端固定连接，第一内壁61的另一端朝向背离进气孔5的一侧；
第一内壁61通过不锈钢过滤网4与箱体1的内壁固定连接，不锈钢过滤网4与箱体1的侧壁垂直，不锈钢过滤网4与第一内壁61之间的夹角为63°，第一内壁61与第二内壁62之间的夹角为127°，第二内壁62与第三内壁63之间的夹角为108°，第三内壁63与箱体1的侧壁之间的夹角为45°。
通风口内壁6的外侧粘接有隔音棉2；
箱体1另一侧的侧壁上设有隔板3，隔板3的外侧设有消声器7，消声器7连通有出气孔8。
进气孔5设有若干个，进气孔5整体呈“田”字型排列，空气经进气孔5进入通风口9后，经不锈钢过滤网4排出，进入静音箱的空气在静音箱的腔体内汇集后经隔板3进入消音器7区域，最终经出气孔8排出。
以上所述为本发明最佳实施方式的举例，其中未详细述及的部分均为本领域普通技术人员的公知常识。本发明的保护范围以权利要求的内容为准，任何基于本发明的技术启示而进行的等效变换，也在本发明的保护范围之内。

Claims (6)

1.一种高可靠性应急电源用发电机组，其特征在于：包括静音箱和发电机组，发电机组设置在静音箱的腔体内；
发电机组电连接有双电源切换装置，双电源切换装置通过UPS装置与消防负载配电柜电连接。
2.如权利要求1所述的一种高可靠性应急电源用发电机组，其特征在于：所述静音箱的内壁上设有隔音棉（2）；
所述隔音棉（2）的有效成分包括流动改性剂，流动改性剂在230℃、2.16kg下的熔融指数大于7.6g/min。
3.如权利要求2所述的一种高可靠性应急电源用发电机组，其特征在于：所述隔音棉（2）的有效成分中还包括有机硅酮树脂，加热至500℃，残碳量为72%。
4.如权利要求2所述的一种高可靠性应急电源用发电机组，其特征在于：所述隔音棉（2）的开孔率达到99%以上，通气阻力1.39kPa.s/m。
5.如权利要求1所述的一种高可靠性应急电源用发电机组，其特征在于：所述静音箱包括箱体（1），箱体（1）呈长方体，箱体（1）的底部设有底座油箱（10）。
6.如权利要求5所述的一种高可靠性应急电源用发电机组，其特征在于：底座油箱（10）包括底座本体，底座本体的腔体内设有油箱，油箱与发电机组连通，用于为发电机组提供能源供应，底座本体上设有导流台，底座本体底部设有排出口，导流台一端与油箱出油口连通，导流台另一端与排出口连通，导流台倾斜设置，导流台与水平面之间的夹角为13.5°。
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