CN105544854A - Color steel board room and making technology thereof - Google Patents
Color steel board room and making technology thereof Download PDFInfo
- Publication number
- CN105544854A CN105544854A CN201510855293.6A CN201510855293A CN105544854A CN 105544854 A CN105544854 A CN 105544854A CN 201510855293 A CN201510855293 A CN 201510855293A CN 105544854 A CN105544854 A CN 105544854A
- Authority
- CN
- China
- Prior art keywords
- color steel
- board
- corrugated sheet
- steel
- heat insulation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
- E04C2/292—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and sheet metal
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Laminated Bodies (AREA)
- Building Environments (AREA)
- Finishing Walls (AREA)
Abstract
The invention discloses a color steel board room and a making technology thereof, and belongs to the technical field of constructional boards. The color steel board room comprises a heat insulation color steel sandwich board and a heat insulation color steel sandwich corner board, the heat insulation color steel sandwich board comprises two color steel boards and a heat insulation sandwich material between the two color steel boards, and also comprises a corrugated board between the two color steel boards, and the amplitude of the corrugated board is same to the thickness of each of the color steel sandwich board; a gap formed by the two color steel boards and the corrugated board is filled with the heat insulation sandwich material; through holes are uniformly distributed in the middle of every inclined plane of the corrugated board; and the heat insulation sandwich material is a heat insulation material prepared through foaming straws, the angle of the corners of the heat insulation color steel sandwich corner board is 90DEG, and the sidewalls of the heat insulation color steel sandwich board and the heat insulation color steel sandwich corner board are respectively provided with mutually-cooperating jogging or clamp connecting devices. Above materials can be separately transported and can be instantly produced and assembled, so the purposes of transportation cost reduction, close combination of internal and external layers, service life prolongation, assembling labor saving and simple operation are realized, and crops straws are fully utilized.
Description
Technical field
The invention belongs to structural lumber technical field, be specifically related to a kind of color steel board house and manufacture craft thereof.
Background technology
China is a large agricultural country, and agricultural straw resource is very abundant, produces stalk about 700,000,000 tons per year, occupies first place in the world.In recent years, along with China's rapid economic development, rural energy structure there occurs significant change, traditional general
stalkdemand as life fuel reduces year by year, causes the overwhelming majority
stalkresidue is piled up.Stalk fibre, as a kind of native cellulose fibre, has good biodegradability, can become environmentally friendly product.At present these resources are not only well utilized, and we every summer and autumn, just can see the incineration flue gas of field.These flue gases are made troubles to the live and work of people, affect our living environment widely, waste a large amount of renewable resource.
On the other hand, chromatic steel sandwich plate a kind ofly integrates load-bearing, insulation, waterproof, fits up
novelspace enclosing structure material, can be widely used in different building needs, comprise the multiple building fields such as industrial premises, public building, assembled house, cleaning project.Chromatic steel sandwich plate take color painted steel strip as plane materiel, self-extinguishing type polystyrene, polyurethane, glass wool, rock wool etc. are core, with heat-curable glue in continuous forming machine through pressurizeing, being heating and curing, the ultralight building board that is composited of deburring, fluting, the operation such as blanking, thickness is generally at 25-250mm.
Chromatic steel sandwich plate has from heavy and light (1/20-1/30 for concrete roof weight), intensity is high, and (employing high strength is base material, its anti-tensile tensile strength can reach 5600kg/cm2), thermal insulation (its thermal conductivity value is 0.034W/mk), fast (the wet-less operation of speed of application, do not do secondary decoration, construction period can shorten more than 40%), the feature of (without the need to incrustation, colored zinc plated steel anticorrosive coat keeps the phase at 15-20) bright in colour.Chromatic steel sandwich plate is except being applied to above-mentioned building field, and people also give full play to its feature, applies it to more wide field, as the internal partition wall, freezer, express highway sound-proof wall etc. of steamer.
Existing chromatic steel sandwich plate kind comprises:
(1) polystyrene foam plastics sandwiched plate
Polystyrene foam plastics sandwiched plate take color steel sheet as surface layer, with flame retardant polystyrene foam plate for core, with dual-component polyurethane as adhesive material, be combined into through laser heating pressurization, the sandwiched plate of scale synchronous cutting, it is composited by 5 layer materials, i.e. color steel sheet-polyurethane adhesive-polystyrol plastic foam plate-polyurethane adhesive-color steel sheet.
(2) polyurethane foam plastics sandwiched plate
Polyurethane foam plastics sandwiched plate take color steel sheet as surface layer, take flame-retardant polyurethane foam plastic as core, utilize continuous forming machine, through to after color steel sheet die mould, at the middle spray polyurethane of two plates, (polyurethane foam is generally send out mixed foaming with A material and B material in high-pressure bottle to produce, A material be generally combined polyether or other, B material be generally isocyanates or other), through sealing pressing, colored steel and viscoelastic polyurethane are formed composite board, i.e. polyurethane laminboard.
(3) rockwool sandwich board
Rockwool sandwich board makes surface layer with color steel sheet, with non-combustible materials rock wool for core, is adhesive material with two-component polyurethane adhesive, through laser heating pressurization composite molding, and the sandwiched plate of scale synchronous cutting.
(4) glass wool sandwiched plate
Glass wool sandwiched plate adopts natural crystal such as quartz sand, dolomite, alabaster etc. to be primary raw material, being equipped with other as the industrial chemicals such as soda ash, boric acid is melting into glass, draw by external force, blow or get rid of into superfine fibrous material, the sheet material be cemented to phenolic resins in the molten state.
In the sandwich material of chromatic steel sandwich plate conventional at present, only have rock wool, glass wool is incombustible material, the use of other sandwich material in chromatic steel sandwich plate very easily causes the generation of fire, and the globality of rock wool, glass wool is poor, compressive strength is low, generally can only be used as wallboard, be not used as ceiling materials.
In addition, in the color painted steel strip coating used at present, polyvinylidene fluoride (PVDF) fluorocarbon coating owing to using polymer with fluorine element as film-forming resin in its coating, make it have excellent resistance to atmospheric exposure, solvent resistant, corrosion-resistant, anti-contamination and good processing characteristics and the king that becomes in chromatic board coating, be widely used in top-grade building exterior wall and roofing.But PVDF colored steel exists an obvious weakness, namely organic coating softer (its pencil hardness < F), causes the scratch resistant performance in process bad, is easy to be scratched in transport and forming process.
Various chromatic steel sandwich plate has common technical problem above:
(1) the outer field color steel of chromatic steel sandwich plate, in order to ensure the lightweight of sheet material, generally all adopts steel sheet, and the sandwiched plate of inside is all soft material, therefore, chromatic steel sandwich plate local pressure is larger, such as local impact, knock, can be easy to occur pit;
(2) sandwiched plate is generally all the soft material that density is little, and take volume comparatively large, cost of transportation is higher;
(3) chromatic steel sandwich plate ectonexine is all after separately producing, be combined into chromatic steel sandwich plate again, a lot of sandwich material is often produced for a long time and is just applied to chromatic steel sandwich plate, ectonexine in conjunction with time also to carry out specially treated can ensure combine compactness, if and the sandwich material production time is long, be easy to aging, thus affect the application life of whole chromatic steel sandwich plate.
Chinese patent publication No.: CN104631637A, the purified color steel sandwich panel that patent document discloses a kind of heat insulating material and preparation thereof of publication date: 2015.05.20.This heat insulating material is made up of light calcined magnesia, magnesium chloride, string, glass fabric and additive, has high flame retardant, and coefficient of thermal conductivity can be low to moderate 0.17W/mK, has good insulation effect.This invention chromatic steel sandwich plate, comprise color steel sandwiched plate main body, chromatic steel sandwich plate main body comprises heat-insulating frame, and the front and rear surfaces of heat-insulating frame is coated with metal decking, the end face of heat-insulating frame is connected with side plate, and the carrying for supporting chromatic steel sandwich plate body weight is protruding and cave in.Color steel in use, its weight acts on heat insulating material through side plate, act on heat-insulating frame by heat insulating material again, make color steel entire body stressed, avoid because only being changed by the stressed structure caused of side plate, therefore its structure is more firm, and longer service life, fire endurance reaches more than 3 hours.This patent application supports carrying projection and the depression of chromatic steel sandwich plate body weight by side plate, part solves the technical problem that chromatic steel sandwich plate local pressure causes pit, but the location of manufacturing process latus inframedium and evenly laying also improve process costs and the material cost of production.
Summary of the invention
1. the technical problem that will solve
For rural area in prior art
stalkutilize insufficient, color steel board house local pressure easily caves in, be incubated chromatic steel sandwich plate volume cause greatly cost of transportation high, separately produce cause in conjunction with time need specially treated and affect the problem in whole sheet material application life, the invention provides a kind of color steel board house and manufacture craft thereof.It by special making structure, separately can transport and can immediately produce, achieve reduce cost of transportation, ectonexine combines closely and improves application life, assembles the objects such as laborsaving, simple to operate, and rural area
stalkhave also been obtained sufficient utilization.
2. technical scheme
For achieving the above object, technical solution of the present invention is carried out in the following manner:
A kind of color steel board house, comprise insulation chromatic steel sandwich plate and be incubated color steel clamp core corner board, described insulation chromatic steel sandwich plate comprise two-layer color steel and between thermal insulation clamp core material, also comprise the corrugated sheet between two-layer color steel, the amplitude of corrugated sheet is equal to chromatic steel sandwich plate thickness; Thermal insulation clamp core material is filled in the space of two-layer color steel and corrugated sheet formation; The centre on each inclined-plane of corrugated sheet is evenly distributed with through hole; Thermal insulation clamp core material is the heat insulating material of straw foamed, and being incubated color steel clamp core corner board corner angle is 90 degree, and insulation chromatic steel sandwich plate and the sidewall being incubated color steel clamp core corner board are provided with the joggle or clamping apparatus of working in coordination.
Preferably, joggle device is the concave-board and projection plate that are equipped with; Clamping apparatus is public card and master card.
Preferably, the side of two-layer color steel is provided with relative interior knuckle, blocks joggle or clamping apparatus.
Preferably, thermal insulation clamp core material, in two-layer color steel, adds the immediate reaction Process Production of B material again by first adding A material.
A manufacture craft for color steel board house, comprises the following steps:
A,
stalkprocess: will
stalkdivide and be switched to 2 ~ 5mm section shape; Dry for standby;
B, base plate paving: first by the tiling of bottom color steel on the operational platform, then by half
stalkbe laid in color steel (1) upper surface;
C, corrugated sheet are laid: be paved with uniformly at bottom color steel upper surface by corrugated sheet, bottom color steel is pressed close in the turning point of corrugated sheet; Again by second half
stalkbe layered in the wave groove of corrugated sheet;
D, top board are laid: cover above corrugated sheet by upper strata color steel, and corrugated sheet and two-layer color steel form triangle chute; Joggle or clamping apparatus are set in two the side openings being parallel to triangle chute and block knuckle in joggle or clamping apparatus;
E, sealing: 4 openings that sealing two layers color steel is formed, reserve material hole at the sealing part of each triangle chute;
F, A expect to inject: the triangle chute first by material hole, A material being injected corrugated sheet and end face formation;
G, B expect to inject: the triangle chute by material hole, B material being injected corrugated sheet and bottom surface formation again;
H, totally-enclosed: blocking material hole, overturns two-layer color steel repeatedly, A material and B expect by through hole Homogeneous phase mixing;
I, natural foaming: chromatic steel sandwich plate is left standstill, natural foaming; Joggle or clamping apparatus squeeze toward interior knuckle (11) by foam, seal up this two side ends opening;
J, extrude levelling, with hydraulic pressure or oil gear by insulation chromatic steel sandwich plate complete for foaming to the height of corrugated sheet;
K, assembling: the insulation chromatic steel sandwich plate make step J and the color steel clamp core corner board of insulation are assembled into color steel board house by the cooperation of joggle or clamping apparatus.
Preferred manufacture craft, A material is combined polyether or combination alkalescent phenol resin, and described B material is isocyanates or low boiling alkane, wherein, combined polyether and isocyanates with the use of, combination alkalescent phenol resin and low boiling alkane with the use of.
Preferred manufacture craft, combination alkalescent phenol resin comprises alkalescent phenol resin and emulsifier; Low boiling alkane is one or more in pentane, isopentane, n-hexane, pentamethylene, benzinum.
3. beneficial effect
Adopt technical scheme provided by the invention, compared with existing known technology, there is following remarkable result:
(1) a kind of color steel board house of the present invention, insulation chromatic steel sandwich plate uses straw foamed, make use of
stalkhollow structure, after foaming agent foam, can fill and be full of hollow structure; Blowing agent and
stalkcombination, serve synergistic heat insulation effect; And
stalkinterior string also serves the supporting role of plant steel bar at foam inside, improve toughness and the intensity of foam; The setting of corrugated sheet, take full advantage of the stability of architecture intermediate cam structure, local pressure can be shifted to whole plate face, effectively avoid the generation of concave surface during local pressure, the setting of through hole, inject also Homogeneous phase mixing for the priority of A material and B material when color steel board house is produced immediately and provide possibility, and, color steel and corrugated sheet can separately transport, and take volume little, cost of transportation effectively reduces; Being incubated color steel clamp core corner board corner angle is 90 degree, insulation chromatic steel sandwich plate and the sidewall being incubated color steel clamp core corner board are provided with the joggle or clamping apparatus of working in coordination, make assembling more laborsaving, operation simpler, as long as snap together mutually the object that can reach assembling by being incubated chromatic steel sandwich plate and being incubated color steel clamp core corner board, improve convenience and the flexibility of assembling;
(2) a kind of color steel board house of the present invention, the setting of interior knuckle, effectively prevents joggle device or clamping apparatus from extruding insulation chromatic steel sandwich plate;
(3) a kind of color steel board house of the present invention and manufacture craft thereof, instant production, joggle or clamping apparatus can in blowing agent expansion processes, be extruded into interior knuckle place, and and laminboard layer seamless link, without the need to other extra connected mode such as bonding, the fourth of the twelve Earthly Branches connects, reduce further cost of manufacture;
(4) a kind of color steel board house of the present invention and manufacture craft thereof, take full advantage of the strong cementing viscosity of combined polyether and isocyanates and combination alkalescent phenol resin and the rear generation of low boiling alkane combination of two foaming, tight with outer color steel bonding in blowing agent expansion process, it is firmly seamless link, further need not process especially, further reduce cost of manufacture again;
(5) a kind of color steel board house of the present invention and manufacture craft thereof, carry out levelling with hydraulic pressure or oil gear, prevents blowing agent from expanding and excessively cause distortion, after extruding, by excess volume return, and can also the cementing effect of bonding of enhanced foaming and color steel;
(6) a kind of color steel board house of the present invention and manufacture craft thereof, through the step of overtesting and calculating, can effectively avoid A, B to expect waste in foaming process and excessive expansion.
Accompanying drawing explanation
fig. 1for the structural representation of insulation chromatic steel sandwich plate of the present invention
figure;
fig. 2for the structural representation of the insulation chromatic steel sandwich plate of the embodiment of the present invention 3
figure;
fig. 3for overlooking of corrugated sheet of the present invention
figure;
fig. 4for the signal of insulation chromatic steel sandwich plate openend of the present invention sealing state
figure;
fig. 5for the present invention is incubated the structural representation of color steel clamp core corner board
figure;
fig. 6for color steel board house assembled state of the present invention overlooks signal
figure.
in figure: 1, color steel; 2, corrugated sheet; 3, concave-board; 4, projection plate; 5, thermal insulation clamp core material; 6, public card; 7, master card; 8, through hole; 9, sealing plate; 11, interior knuckle; 91, material hole.
Detailed description of the invention
For further describing the present invention, below in conjunction with
accompanying drawingthe invention will be further described with example:
Embodiment 1
A kind of color steel board house of this example, comprises insulation chromatic steel sandwich plate and is incubated color steel clamp core corner board,
as Fig. 1shown in, insulation chromatic steel sandwich plate comprise two-layer color steel 1 and between thermal insulation clamp core material 5, also comprise the corrugated sheet 2 between two-layer color steel 1, the amplitude of corrugated sheet 2 is 5cm, is equal to insulation chromatic steel sandwich plate thickness; Thermal insulation clamp core material 5 is filled in the space of two-layer color steel 1 and corrugated sheet 2 formation;
as Fig. 3shown in, the centre on each inclined-plane of corrugated sheet 2 is evenly distributed with through hole 8: corrugated sheet 2 can be formed by connecting with Z-shaped plate or W-shaped plate.The heat insulating material that thermal insulation clamp core material 5 foams for mixed straw.
as Fig. 5shown in, being incubated color steel clamp core corner board corner angle is 90 degree, insulation chromatic steel sandwich plate and the sidewall being incubated color steel clamp core corner board are provided with the joggle or clamping apparatus of working in coordination, and be joggle device in the present embodiment, joggle device is the concave-board 3 and projection plate 4 that are equipped with.
The manufacture craft of a kind of color steel board house of this example: comprise the following steps:
A,
stalkprocess: will
stalkdivide and be switched to 2 ~ 5mm section shape; Dry for standby;
B, base plate paving: first bottom color steel 1 is tiled on the operational platform, then by half
stalkbe laid in color steel 1 upper surface;
C, corrugated sheet are laid: be paved with uniformly at bottom color steel 1 upper surface by corrugated sheet 2, bottom color steel 1 is pressed close in the turning point of corrugated sheet 2; Again by second half
stalkbe layered in the wave groove of corrugated sheet 2;
D, top board are laid: covered by upper strata color steel 1 above corrugated sheet 2, corrugated sheet 2 and two-layer color steel 1 form triangle chute; Joggle or clamping apparatus are set in two the side openings being parallel to triangle chute and block knuckle 11 in joggle or clamping apparatus;
E, sealing:
as Fig. 4shown in, 4 openings formed with sealing plate 9 sealing two layers color steel 1, reserve material hole 91 at the sealing part of each triangle chute;
F, A expect to inject: the triangle chute first by upper material hole 91, A material being injected corrugated sheet 2 and end face formation;
G, B expect to inject: the triangle chute by lower material hole 91, B material being injected corrugated sheet 2 and bottom surface formation again;
H, totally-enclosed: blocking material hole 91, repeatedly overturn two-layer color steel 1, A material and B expects by through hole 8 Homogeneous phase mixing;
I, natural foaming: chromatic steel sandwich plate is left standstill, natural foaming more than 20 minutes; Joggle or clamping apparatus squeeze toward interior knuckle (11) by foam, seal up this two side ends opening;
J, extrude levelling, with hydraulic pressure or oil gear, the thickness of chromatic steel sandwich plate is squeezed to 5cm, corrugated sheet 2 is in resistance to compression state;
K, assembling:
as Fig. 6shown in, the insulation chromatic steel sandwich plate make step J and the color steel clamp core corner board of insulation are assembled into color steel board house by the cooperation of joggle;
A kind of color steel board house of this example and manufacture craft thereof, insulation chromatic steel sandwich plate uses straw foamed, make use of
stalkhollow structure, after foaming agent foam, can fill and be full of hollow structure; Blowing agent and
stalkcombination, serve synergistic heat insulation effect; And
stalkinterior string also serves the supporting role of plant steel bar at foam inside, improve toughness and the intensity of foam; The setting of corrugated sheet, take full advantage of the stability of architecture intermediate cam structure, local pressure can be shifted to whole plate face, effectively avoid the generation of concave surface during local pressure, the setting of through hole, inject also Homogeneous phase mixing for the priority of A material and B material when color steel board house is produced immediately and provide possibility, and, color steel and corrugated sheet can separately transport, and take volume little, cost of transportation effectively reduces; Being incubated color steel clamp core corner board corner angle is 90 degree, insulation chromatic steel sandwich plate and the sidewall being incubated color steel clamp core corner board are provided with the joggle or clamping apparatus of working in coordination, make assembling more laborsaving, operation simpler, as long as snap together mutually the object that can reach assembling by being incubated chromatic steel sandwich plate and being incubated color steel clamp core corner board, improve convenience and the flexibility of assembling.
Embodiment 2
A kind of color steel board house of the present embodiment, basic structure is with embodiment 1, and difference is: color steel specification is 2*1.4m, and corrugated sheet 2 amplitude is 5cm.
The manufacture craft of a kind of color steel board house of the present embodiment, basic step is with embodiment 1, and improvements are: A material and B material are respectively combined polyether and isocyanates.The step tested and calculate first is carried out before carrying out steps A:
-2A, test combinations polyethers and isocyanates mixed proportion and the coefficient of expansion after foaming: first combined polyether and isocyanates are pressed the mixing of 1:1 volume ratio, after foaming, calculation combination polyethers and isocyanates remain ratio x, proportion coefficient design formulas is, when combined polyether remains, combined polyether: isocyanates=1-x:1; When isocyanates remains, combined polyether: isocyanates=1:1-x; If noresidue, factor of proportionality is 1; And in container, the combined polyether and isocyanates that calculate mixed proportion are added, calculate expanding volume z after foaming, if combined polyether and isocyanates initial volume sum are y, then the coefficient of expansion is ∮=z/y; In the present embodiment, through test, factor of proportionality is 1, and the coefficient of expansion is 20;
-1A in conjunction with shot needed for each triangle chute of triangle chute volume computing: triangle chute volume is u, and each insulation chromatic steel sandwich plate intermediate cam shape chute quantity is n, then shot M=un/ ∮ needed for each triangle chute; The amount then injecting combined polyether is MA=M (1-x)/(2-x); The amount injecting isocyanates is MB=M/ (2-x); In the present embodiment, the volume that whole color steel surrounds is 2*1.4*0.05=0.14 cubic meter, forms 14 triangle chutes, then shot M=0.14/20*14=0.0005 cubic meter needed for each triangle chute altogether, namely 0.5 liter;
In step D, joggle device is set in two the side openings being parallel to triangle chute and blocks knuckle 11 in joggle device; In step F, combined polyether injects: the triangle chute first by material hole, 0.25 liter of combined polyether being injected corrugated sheet 2 and end face formation;
G, isocyanates inject: the triangle chute by material hole 91,0.25 liter of isocyanates being injected corrugated sheet 2 and bottom surface formation again;
After testing, the insulation chromatic steel sandwich plate coefficient of thermal conductivity≤0.03W/m.K of the assembling color steel board house of the present embodiment.
Embodiment 3
A kind of color steel board house of the present embodiment,
as Fig. 2shown in, basic structure is with embodiment 2, and difference is: joggle device clamping apparatus replaces, and clamping apparatus is public card 6 and master card 7.A material and B material are respectively combination alkalescent phenol resin and low boiling alkane; Combination alkalescent phenol resin comprises alkalescent phenol resin and emulsifier; Low boiling alkane is one or more in pentane, isopentane, n-hexane, pentamethylene, benzinum, most preferably is pentane-isopentane body, and the present embodiment selects pentane-isopentane body;
The manufacture craft of a kind of color steel board house of the present embodiment, step F and G successively can be exchanged, first carry out the step tested and calculate before carrying out steps A, other step is with embodiment 2:
The coefficient of expansion after-2A, test combinations alkalescent phenol resin and pentane-isopentane body mixed proportion and foaming: first will combine alkalescent phenol resin and pentane-isopentane body mixes by 1:1 volume ratio, after foaming, calculation combination alkalescent phenol resin and pentane-isopentane body remain ratio x, when proportion coefficient design formulas remains for combining alkalescent phenol resin, combination alkalescent phenol resin: pentane-isopentane body=1-x:1; When pentane-isopentane body remains, combination alkalescent phenol resin: pentane-isopentane body=1:1-x; If noresidue, factor of proportionality is 1; And in container, the combination alkalescent phenol resin and pentane-isopentane body that calculate mixed proportion are added, calculate expanding volume z after foaming, if combination alkalescent phenol resin and pentane-isopentane body initial volume sum are y, then the coefficient of expansion is ∮=z/y; In the present embodiment, through test, factor of proportionality is 1, and the coefficient of expansion is 25;
-1A in conjunction with shot needed for each triangle chute of triangle chute volume computing: triangle chute volume is u, and each insulation chromatic steel sandwich plate intermediate cam shape chute quantity is n, then shot M=un/ ∮ needed for each triangle chute; The amount then injecting combination alkalescent phenol resin is MA=M (1-x)/(2-x); The amount injecting pentane-isopentane body is MB=M/ (2-x); In the present embodiment, the volume that whole color steel surrounds is 2*1.4*0.05=0.14 cubic meter, forms 14 triangle chutes, then shot M=0.14/25*14=0.0004 cubic meter needed for each triangle chute altogether, namely 0.4 liter.
In step D, clamping apparatus is set in two the side openings being parallel to triangle chute and blocks knuckle 11 in clamping apparatus; In step F, combination alkalescent phenol resin injects: first pass through the triangle chute that 0.2 liter of combination alkalescent phenol resin injection corrugated sheet 2 and end face are formed by material hole 91;
G, pentane-isopentane body injects: the triangle chute by material hole, 0.2 liter of pentane-isopentane body being injected corrugated sheet 2 and bottom surface formation again;
After step I natural foaming, clamping apparatus squeezes toward interior knuckle 11 by foam, seals up this two side ends opening.
After testing, the insulation chromatic steel sandwich plate coefficient of thermal conductivity≤0.03W/m.K of the assembling color steel board house of the present embodiment.
Below be schematically described the invention and embodiment thereof, this description is not restricted.So, if those of ordinary skill in the art enlightens by it, when not departing from this creation aim, designing the frame mode similar to this technical scheme and embodiment without creationary, the protection domain of this patent all should be belonged to.
Claims (7)
1. a color steel board house, comprise insulation chromatic steel sandwich plate and be incubated color steel clamp core corner board, it is characterized in that, described insulation chromatic steel sandwich plate comprise two-layer color steel (1) and between thermal insulation clamp core material (5), also comprise the corrugated sheet (2) between two-layer color steel (1), the amplitude of described corrugated sheet (2) is equal to chromatic steel sandwich plate thickness; Described thermal insulation clamp core material (5) is filled in the space that two-layer color steel (1) and corrugated sheet (2) formed; The centre on described corrugated sheet (2) each inclined-plane is evenly distributed with through hole (8); The heat insulating material that described thermal insulation clamp core material (5) is straw foamed; Described insulation color steel clamp core corner board corner angle is 90 degree, and insulation chromatic steel sandwich plate and the sidewall being incubated color steel clamp core corner board are provided with the joggle or clamping apparatus of working in coordination.
2.
according to claimcolor steel board house described in 1, is characterized in that: described joggle device is the concave-board (3) and projection plate (4) that are equipped with; Described clamping apparatus is public card (6) and master card (7).
3.
according to claimcolor steel board house described in 2, is characterized in that: the side of described two-layer color steel (1) is provided with the relative interior knuckle (11) blocking joggle or clamping apparatus.
4.
according to claimcolor steel board house described in 2, is characterized in that: described thermal insulation clamp core material (5), in two-layer color steel (1), adds the immediate reaction Process Production of B material again by first adding A material.
5. a manufacture craft for color steel board house, comprises the following steps:
A,
stalkprocess: will
stalkdivide and be switched to 2 ~ 5mm section shape; Dry for standby;
B, base plate paving: first by bottom color steel (1) tiling on the operational platform, then by half
stalkbe laid in color steel (1) upper surface;
C, corrugated sheet are laid: be paved with uniformly at bottom color steel (1) upper surface by corrugated sheet (2), bottom color steel (1) is pressed close in the turning point of corrugated sheet (2); Again by second half
stalkbe layered in the wave groove of corrugated sheet (2);
D, top board are laid: covered by upper strata color steel (1) in corrugated sheet (2) top, corrugated sheet (2) and two-layer color steel (1) form triangle chute; Joggle or clamping apparatus are set in two the side openings being parallel to triangle chute and block knuckle (11) in joggle or clamping apparatus;
E, sealing: 4 openings that sealing two layers color steel (1) is formed, reserve material hole (91) at the sealing part of each triangle chute;
F, A expect to inject: the triangle chute first by material hole (91), A material being injected corrugated sheet (2) and end face formation;
G, B expect to inject: the triangle chute by material hole (91), B material being injected corrugated sheet (2) and bottom surface formation again;
H, totally-enclosed: blocking material hole, overturns two-layer color steel (1) repeatedly, A material and B expect by through hole (8) Homogeneous phase mixing;
I, natural foaming: chromatic steel sandwich plate is left standstill, natural foaming; Joggle or clamping apparatus squeeze toward interior knuckle (11) by foam, seal up this two side ends opening;
J, extrude levelling, with hydraulic pressure or oil gear by insulation chromatic steel sandwich plate complete for foaming to the height of corrugated sheet (2);
K, assembling: the insulation chromatic steel sandwich plate make step J and the color steel clamp core corner board of insulation are assembled into color steel board house by the cooperation of joggle or clamping apparatus.
6.
according to claimthe manufacture craft of the color steel board house described in 5, is characterized in that: described A material is combined polyether or combination alkalescent phenol resin, and described B material is isocyanates or low boiling alkane.
7.
according to claimthe manufacture craft of the color steel board house described in 6, is characterized in that: described combination alkalescent phenol resin comprises alkalescent phenol resin and emulsifier; Low boiling alkane is one or more in pentane, isopentane, n-hexane, pentamethylene, benzinum.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510855293.6A CN105544854B (en) | 2015-11-26 | 2015-11-26 | A kind of color steel board house and its manufacture craft |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510855293.6A CN105544854B (en) | 2015-11-26 | 2015-11-26 | A kind of color steel board house and its manufacture craft |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105544854A true CN105544854A (en) | 2016-05-04 |
| CN105544854B CN105544854B (en) | 2017-09-05 |
Family
ID=55824369
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510855293.6A Active CN105544854B (en) | 2015-11-26 | 2015-11-26 | A kind of color steel board house and its manufacture craft |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105544854B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107905443A (en) * | 2017-12-10 | 2018-04-13 | 柳州市雅泰活动板房厂 | Light steel movable plank house |
| CN110468962A (en) * | 2019-09-09 | 2019-11-19 | 四川快住集成房屋有限公司 | A kind of novel folding house frame section bar |
| CN114961025A (en) * | 2022-06-28 | 2022-08-30 | 山东取德建筑材料股份有限公司 | Assembled anti-cracking light composite wallboard |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2122185U (en) * | 1991-09-12 | 1992-11-18 | 贾庆军 | Layer structural component |
| CN2180454Y (en) * | 1993-10-12 | 1994-10-26 | 贾万湘 | New structure light plate made of stalks |
| US20020086179A1 (en) * | 2000-05-19 | 2002-07-04 | Wittebrood Adrianus Jacobus | Composite metal panel |
| CN1372055A (en) * | 2001-02-28 | 2002-10-02 | 周儒立 | Load-bearing element |
| CN201661035U (en) * | 2010-03-29 | 2010-12-01 | 陈炳辉 | Polyurethane corrugated compound heat preservation board |
| CN103213236A (en) * | 2013-04-08 | 2013-07-24 | 南京恒能新材料有限公司 | Manufacturing process of polyurethane heat-insulating plate |
| CN203701416U (en) * | 2014-01-26 | 2014-07-09 | 中格复合材料（南通）有限公司 | Coreboard |
| CN203924479U (en) * | 2014-04-29 | 2014-11-05 | 肖自明 | A kind of construction partition board with hollow interlayer |
| CN204571086U (en) * | 2015-01-08 | 2015-08-19 | 黄通 | The filling high-strength wallboard of a kind of ripple |
| CN205296566U (en) * | 2015-11-26 | 2016-06-08 | 安徽继宏环保科技有限公司 | Various steel sheet board house |
-
2015
- 2015-11-26 CN CN201510855293.6A patent/CN105544854B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2122185U (en) * | 1991-09-12 | 1992-11-18 | 贾庆军 | Layer structural component |
| CN2180454Y (en) * | 1993-10-12 | 1994-10-26 | 贾万湘 | New structure light plate made of stalks |
| US20020086179A1 (en) * | 2000-05-19 | 2002-07-04 | Wittebrood Adrianus Jacobus | Composite metal panel |
| CN1372055A (en) * | 2001-02-28 | 2002-10-02 | 周儒立 | Load-bearing element |
| CN201661035U (en) * | 2010-03-29 | 2010-12-01 | 陈炳辉 | Polyurethane corrugated compound heat preservation board |
| CN103213236A (en) * | 2013-04-08 | 2013-07-24 | 南京恒能新材料有限公司 | Manufacturing process of polyurethane heat-insulating plate |
| CN203701416U (en) * | 2014-01-26 | 2014-07-09 | 中格复合材料（南通）有限公司 | Coreboard |
| CN203924479U (en) * | 2014-04-29 | 2014-11-05 | 肖自明 | A kind of construction partition board with hollow interlayer |
| CN204571086U (en) * | 2015-01-08 | 2015-08-19 | 黄通 | The filling high-strength wallboard of a kind of ripple |
| CN205296566U (en) * | 2015-11-26 | 2016-06-08 | 安徽继宏环保科技有限公司 | Various steel sheet board house |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107905443A (en) * | 2017-12-10 | 2018-04-13 | 柳州市雅泰活动板房厂 | Light steel movable plank house |
| CN110468962A (en) * | 2019-09-09 | 2019-11-19 | 四川快住集成房屋有限公司 | A kind of novel folding house frame section bar |
| CN114961025A (en) * | 2022-06-28 | 2022-08-30 | 山东取德建筑材料股份有限公司 | Assembled anti-cracking light composite wallboard |
| CN114961025B (en) * | 2022-06-28 | 2023-10-27 | 山东取德建筑材料股份有限公司 | Assembled anti-cracking light composite wallboard |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105544854B (en) | 2017-09-05 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105317162A (en) | Heat-insulating colored steel sandwiched board foamed by straws and manufacturing process of heat-insulating colored steel sandwiched board | |
| CN105350667B (en) | One kind insulation chromatic steel sandwich plate and its manufacture craft | |
| CN102114659B (en) | Wood fiber reinforced flame retardant foam composite plate and manufacturing method thereof | |
| CN105350709B (en) | A kind of insulated fire chromatic steel sandwich plate and its manufacture craft | |
| CN105350710B (en) | A kind of method of instant production insulation sandwich board | |
| CN201137246Y (en) | Enhancement type light weight heat insulation composite partition board | |
| CN105544854A (en) | Color steel board room and making technology thereof | |
| CN105908870A (en) | Novel anti-seismic prefabricated assembly type partition wall and construction method thereof | |
| CN205369695U (en) | Use heat preservation color steel sandwich panel of straw foaming | |
| CN205206067U (en) | Heat preservation color steel sandwich panel | |
| CN105442744A (en) | Mixed straw foamed thermal-insulation and fire-proof color steel sandwich plate and producing technology thereof | |
| CN205296566U (en) | Various steel sheet board house | |
| CN205712600U (en) | A kind of assembled assembles power consumption antidetonation body of wall | |
| CN201155180Y (en) | Polyurethane composite thermal insulation board | |
| CN206189725U (en) | Honeycomb composite wall panel is moulded to wood | |
| CN205369693U (en) | Use various clip core turning board of heat preservation of straw foaming | |
| CN205296563U (en) | Insulation fire color steel sandwich panel | |
| CN205502375U (en) | Insulation fire color steel sandwich panel who mixes straw foaming | |
| CN105350712B (en) | A kind of insulation coloured silk steel clamp core corner board and its manufacture craft using straw foamed | |
| CN205777230U (en) | A kind of insulated fire coloured silk steel clamp core corner board | |
| CN205369694U (en) | Various clip core turning board of insulation fire that mixes straw foaming | |
| CN105350668B (en) | The color steel clamp core corner board of one kind insulation and its manufacture craft | |
| CN106088456B (en) | A kind of production technology of foam concrete sandwich color steel wallboard | |
| CN105350711B (en) | A kind of the insulated fire coloured silk steel clamp core corner board and its manufacture craft of mixed straw foaming | |
| CN209904155U (en) | Splicing type heat-insulation composite board |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |