CN105541248B - Carbon fiber gypsum mold and preparation method thereof - Google Patents

Carbon fiber gypsum mold and preparation method thereof Download PDF

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Publication number
CN105541248B
CN105541248B CN201510939744.4A CN201510939744A CN105541248B CN 105541248 B CN105541248 B CN 105541248B CN 201510939744 A CN201510939744 A CN 201510939744A CN 105541248 B CN105541248 B CN 105541248B
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gypsum
weight
parts
dosage
carbon fiber
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CN105541248A (en
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郭飞
何林
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Tongling Cultural Creative Joint-Stock Co Of Copper Local Authorities
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Tongling Cultural Creative Joint-Stock Co Of Copper Local Authorities
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention discloses a kind of carbon fiber gypsum mold and preparation method thereof, which includes:1) gypsum, bamboo charcoal and attapulgite are soaked in hydrochloric acid solution, then filter, cleans to obtain filter cake;2) filter cake is placed at 150 700 DEG C and is calcined to obtain calcined product;3) calcined product, quick lime, carbon fiber, flyash, cyclodextrin, slag powders, silicon carbide whisker and zirconium silicate is mixed so that gypsum material is made;4) gypsum material and water are mixed to prepare calcium plaster, then the calcium plaster is coated on caly model, finally dried in the shade, demould so that the carbon fiber gypsum mold is made.There is excellent flexural strength, shock resistance and water resistance by gypsum mold made from this method.

Description

Carbon fiber gypsum mold and preparation method thereof
Technical field
The present invention relates to gypsum material, and in particular, to a kind of carbon fiber gypsum mold and preparation method thereof.
Background technology
In copper artware manufacturing process, first choice needs to make caly model, then according to sculpture sculpting size, fine journey The specific requirements such as degree, molding jig is turned over using different technique making processed of turning over.Sculpture sculpting is larger, and fine degree requires relatively not high Using gypsum, fiberglass overmolded;Sculpture sculpting is smaller, and fine degree requires of a relatively high use silica gel overmolded.
Turn over gypsum processed, the particular content of fiber reinforced plastic mold is:The segmentation design of block mould is carried out with section on clay sculpture, so Releasing agent is sprayed afterwards as isolating and protecting;Specialty is turned over technician processed and is matched in clay sculpture covering on calcium plaster, after gypsum dry through Start to demould, to fix handgrip before the demoulding on block, handgrip makes of gypsum and fiber crops winding timber;Remove piecemeal after the demoulding Residual mud on mould, after to plaster mold carry out it is careful repair a die, polish.Fiber reinforced plastic mold die sinking method is substantially similar.Turn over Silicon moulds processed concretely comprise the following steps:By silica gel on process brush on clay sculpture;Then gypsum is enclosed outside silica gel, fixes its type;Gu After the completion of change, die sinking, arrangement.
Wherein, large-scale same craftwork is directed to, mainly carries out turning over molding jig using gypsum, although now with pin in technology The improvement of some row is carried out to gypsum, but gypsum mold made from existing gypsum material remains its flexural strength And shock resistance is relatively low, the shortcomings of frangible and poor waterproof properties.
The content of the invention
The object of the present invention is to provide a kind of carbon fiber gypsum mold and preparation method thereof, pass through gypsum made from this method Mould has excellent flexural strength, shock resistance and water resistance.
To achieve these goals, the present invention provides a kind of preparation method of carbon fiber gypsum mold, including:
1) gypsum, bamboo charcoal and attapulgite are soaked in hydrochloric acid solution, then filter, cleans to obtain filter cake;
2) filter cake is placed at 150-700 DEG C and is calcined to obtain calcined product;
3) calcined product, quick lime, carbon fiber, flyash, cyclodextrin, slag powders, silicon carbide whisker and zirconium silicate are mixed Close so that gypsum material is made;
4) gypsum material and water are mixed to prepare calcium plaster, then the calcium plaster are coated on caly model, Finally dry in the shade, demould so that the carbon fiber gypsum mold is made.
Invention further provides a kind of carbon fiber gypsum mold, which passes through above-mentioned method system It is standby and obtain.
Through the above technical solutions, the present invention first lives gypsum, bamboo charcoal and attapulgite by hydrochloric acid solution Change is handled, and then carries out calcining by filter cake so as to the calcined product activated, then fine by calcined product, quick lime, carbon What the coordinate system between dimension, flyash, cyclodextrin, slag powders, silicon carbide whisker and zirconium silicate obtained excellent performance is gypsum material, Finally the gypsum material is coated on caly model, finally dries in the shade, demould so that the carbon fiber gypsum mold is made.The carbon is fine Dimension gypsum mold has excellent flexural strength, shock resistance and water resistance.The raw material in the above method is easy to get at the same time, and Step is simply suitable for large-scale industrial production.
Other features and advantages of the present invention will be described in detail in subsequent specific embodiment part.
Embodiment
The embodiment of the present invention is described in detail below.It is it should be appreciated that described herein specific Embodiment is merely to illustrate and explain the present invention, and is not intended to limit the invention.
The present invention provides a kind of preparation method of carbon fiber gypsum mold, including:
1) gypsum, bamboo charcoal and attapulgite are soaked in hydrochloric acid solution, then filtering is cleaned to obtain filter cake;
2) filter cake is placed at 150-700 DEG C and is calcined to obtain calcined product;
3) calcined product, quick lime, carbon fiber, flyash, cyclodextrin, slag powders, silicon carbide whisker and zirconium silicate are mixed Close so that gypsum material is made;
4) gypsum material and water are mixed to prepare calcium plaster, then the calcium plaster are coated on caly model, Finally dry in the shade, demould so that the carbon fiber gypsum mold is made.
In the step 1) of the present invention, the dosage of each material can select in wide scope, but in order to enable be made Gypsum mold there is more excellent flexural strength, shock resistance and water resistance, it is preferable that in step 1), relative to 100 The gypsum of parts by weight, the dosage of bamboo charcoal is 11-18 parts by weight, and the dosage of attapulgite is 34-42 parts by weight, and hydrochloric acid is molten The pH of liquid is 3.5-4.
In the step 1) of the present invention, the dosage of hydrochloric acid solution can select in wide scope, but in order to enable system The gypsum mold obtained has more excellent flexural strength, shock resistance and water resistance, it is preferable that relative to 100 parts by weight Gypsum, the dosage of hydrochloric acid solution is 250-300 parts by weight.
In the step 1) of the present invention, the condition of immersion can select in wide scope, but in order to enable obtained Gypsum mold has more excellent flexural strength, shock resistance and water resistance, it is preferable that immersion at least meets the following conditions: Soaking temperature is 35-55 DEG C, soaking time 8-12h.
In the step 2) of the present invention, the specific steps of calcining can select in wide scope, but in order to enable system The gypsum mold obtained has more excellent flexural strength, shock resistance and water resistance, it is preferable that in step 2), calcining Step is:First filter cake is placed at 200-350 DEG C and calcines 15-25min, 160-180 DEG C is cooled to, is then placed in 500-700 3-4min is calcined at DEG C, is subsequently cooled to 150-200 DEG C, is subsequently placed at 400-450 DEG C and calcines 1-2min, be finally cooled to 15-25℃。
In the step 3) of the present invention, the dosage of each material can select in wide scope, but in order to enable be made Gypsum mold there is more excellent flexural strength, shock resistance and water resistance, it is preferable that in step 3), relative to 100 The calcined product of parts by weight, the dosage of quick lime is 5-14 parts by weight, and the dosage of carbon fiber is 22-26 parts by weight, flyash Dosage is 10-14 parts by weight, and the dosage of cyclodextrin is 7-14 parts by weight, and the dosages of slag powders is 6-12 parts by weight, silicon carbide whisker The dosage of palpus is 1.5-2 parts by weight, and the dosage of zirconium silicate is 4-8 parts by weight.
In the step 3) of the present invention, mixing condition can select in wide scope, but in order to enable obtained stone Cream mould has more excellent flexural strength, shock resistance and water resistance, it is preferable that in step 3), mixing at least meets The following conditions:Mixing temperature is 15-35 DEG C, incorporation time 40-60min.
On the basis of the above, the particle diameter of gypsum, bamboo charcoal and attapulgite can select in wide scope, but It is in order to enable obtained gypsum mold has more excellent flexural strength, shock resistance and water resistance, it is preferable that in step 1) in, the particle diameter of at least one of gypsum, bamboo charcoal and attapulgite is 0.3-0.8mm.
In the step 4) of the present invention, the dosage of each material can select in wide scope, but in order to enable be made Gypsum mold there is more excellent flexural strength and shock resistance, it is preferable that the weight ratio of gypsum material and water be 1: 0.9-1.3。
In the step 4) of the present invention, the temperature dried in the shade can select in wide scope, but in order to enable obtained Gypsum mold has more excellent flexural strength and shock resistance, it is preferable that the temperature dried in the shade is 10-15 DEG C.
Invention further provides a kind of carbon fiber gypsum mold, which passes through above-mentioned method system It is standby and obtain.
The present invention will be described in detail by way of examples below.
Embodiment 1
1) at 35-55 DEG C, by gypsum (particle diameter 0.3-0.8mm), bamboo charcoal (particle diameter 0.3-0.8mm), concave convex rod Native (particle diameter 0.3-0.8mm) and hydrochloric acid solution (pH 3.5-4) are according to 100:11-18:34-42:The weight ratio of 250-300 is mixed Close, then soak 8-12h, then filter, clean to obtain filter cake;
2) filter cake is placed at 200-350 DEG C and calcines 15-25min, be cooled to 160-180 DEG C, be then placed in 500-700 3-4min is calcined at DEG C, is subsequently cooled to 150-200 DEG C, is subsequently placed at 400-450 DEG C and calcines 1-2min, be finally cooled to 15-25 DEG C to obtain calcined product;
3) at 15-35 DEG C, by calcined product, quick lime, carbon fiber, flyash, cyclodextrin, slag powders, silicon carbide whisker Must be with zirconium silicate according to 100:5-14:22-26:10-14:7-14:6-12:1.5-2:4-8 weight ratio mixing 40-60min with Gypsum material is made;
4) by gypsum material and water according to 1:1.3 weight ratio is mixed to prepare calcium plaster, then coats the calcium plaster In on caly model, most after drying in the shade, demoulding at 15 DEG C the carbon fiber gypsum mold A1 is made.
Embodiment 2
1) at 35-55 DEG C, by gypsum (particle diameter 0.3-0.8mm), bamboo charcoal (particle diameter 0.3-0.8mm), concave convex rod Native (particle diameter 0.3-0.8mm) and hydrochloric acid solution (pH 3.5-4) are according to 100:11-18:34-42:The weight ratio of 250-300 is mixed Close, then soak 8-12h, then filter, clean to obtain filter cake;
2) filter cake is placed at 200-350 DEG C and calcines 15-25min, be cooled to 160-180 DEG C, be then placed in 500-700 3-4min is calcined at DEG C, is subsequently cooled to 150-200 DEG C, is subsequently placed at 400-450 DEG C and calcines 1-2min, be finally cooled to 15-25 DEG C to obtain calcined product;
3) at 15-35 DEG C, by calcined product, quick lime, carbon fiber, flyash, cyclodextrin, slag powders, silicon carbide whisker Must be with zirconium silicate according to 100:5-14:22-26:10-14:7-14:6-12:1.5-2:4-8 weight ratio mixing 40-60min with Gypsum material is made;
4) by gypsum material and water according to 1:1.2 weight ratio is mixed to prepare calcium plaster, then coats the calcium plaster In on caly model, most after drying in the shade, demoulding at 13 DEG C the carbon fiber gypsum mold A2 is made.
Embodiment 3
1) at 35-55 DEG C, by gypsum (particle diameter 0.3-0.8mm), bamboo charcoal (particle diameter 0.3-0.8mm), concave convex rod Native (particle diameter 0.3-0.8mm) and hydrochloric acid solution (pH 3.5-4) are according to 100:11-18:34-42:The weight ratio of 250-300 is mixed Close, then soak 8-12h, then filter, clean to obtain filter cake;
2) filter cake is placed at 200-350 DEG C and calcines 15-25min, be cooled to 160-180 DEG C, be then placed in 500-700 3-4min is calcined at DEG C, is subsequently cooled to 150-200 DEG C, is subsequently placed at 400-450 DEG C and calcines 1-2min, be finally cooled to 15-25 DEG C to obtain calcined product;
3) at 15-35 DEG C, by calcined product, quick lime, carbon fiber, flyash, cyclodextrin, slag powders, silicon carbide whisker Must be with zirconium silicate according to 100:5-14:22-26:10-14:7-14:6-12:1.5-2:4-8 weight ratio mixing 40-60min with Gypsum material is made;
4) by gypsum material and water according to 1:0.9 weight ratio is mixed to prepare calcium plaster, then coats the calcium plaster In on caly model, most after drying in the shade, demoulding at 10 DEG C the carbon fiber gypsum mold A3 is made.
Comparative example 1
Gypsum mold B1 is prepared Following the procedure of Example 1, unlike, bamboo charcoal is not used in step 1).
Comparative example 2
Gypsum mold B2 is prepared Following the procedure of Example 1, unlike, attapulgite is not used in step 1).
Comparative example 3
Gypsum mold B3 is prepared Following the procedure of Example 1, unlike, calcination processing is not carried out in step 2).
Comparative example 4
Gypsum mold B4 is prepared Following the procedure of Example 1, unlike, carbon fiber is not used in step 3).
Comparative example 5
Gypsum mold B5 is prepared Following the procedure of Example 1, unlike, flyash is not used in step 3).
Comparative example 6
Gypsum mold B6 is prepared Following the procedure of Example 1, unlike, cyclodextrin is not used in step 3).
Comparative example 7
Gypsum mold B7 is prepared Following the procedure of Example 1, unlike, slag powders are not used in step 3).
Comparative example 8
Gypsum mold B8 is prepared Following the procedure of Example 1, unlike, silicon carbide whisker is not used in step 3).
Detect example 1
Flexural strength 1 is carried out to above-mentioned gypsum mold and compression strength 1 is detected, above-mentioned mould is then placed in 25 DEG C water in soak and 200h and detect flexural strength 2 and compression strength 2, concrete outcome is shown in Table 1.
Table 1
Flexural strength 1 (MPa) Flexural strength 2 (MPa) Compression strength 1 (MPa) Compression strength 2 (MPa)
A1 8.8 8.6 15.8 15.2
A2 9.0 8.7 15.9 15.3
A3 8.9 8.4 15.6 15.4
B1 5.0 3.7 11.3 7.5
B2 5.3 2.9 9.8 4.9
B3 4.9 3.1 9.8 6.1
B4 3.7 2.8 10.6 5.8
B5 4.6 3.0 10.3 6.1
B6 3.9 2.2 11.2 5.5
B7 5.1 3.0 11.4 4.8
There is excellent anti-folding by above-described embodiment, comparative example and detection example, gypsum mold provided by the invention Intensity, shock resistance and water resistance.
The preferred embodiment of the present invention described in detail above, still, during present invention is not limited to the embodiments described above Detail, in the range of the technology design of the present invention, a variety of simple variants can be carried out to technical scheme, this A little simple variants belong to protection scope of the present invention.
It is further to note that each particular technique feature described in above-mentioned embodiment, in not lance In the case of shield, can be combined by any suitable means, in order to avoid unnecessary repetition, the present invention to it is various can The combination of energy no longer separately illustrates.
In addition, various embodiments of the present invention can be combined randomly, as long as it is without prejudice to originally The thought of invention, it should equally be considered as content disclosed in this invention.

Claims (8)

  1. A kind of 1. preparation method of carbon fiber gypsum mold, it is characterised in that including:
    1) gypsum, bamboo charcoal and attapulgite are soaked in hydrochloric acid solution, then filter, cleans to obtain filter cake;
    2) filter cake is placed at 150-700 DEG C and is calcined to obtain calcined product;
    3) calcined product, quick lime, carbon fiber, flyash, cyclodextrin, slag powders, silicon carbide whisker and zirconium silicate are mixed Close so that the gypsum material is made;
    4) gypsum material and water are mixed to prepare calcium plaster, then the calcium plaster are coated on caly model, finally Dry in the shade, demould so that the carbon fiber gypsum mold is made;
    Wherein, in step 1), relative to the gypsum of 100 parts by weight, the dosage of the bamboo charcoal is 11-18 parts by weight, The dosage of the attapulgite is 34-42 parts by weight, and the pH of the hydrochloric acid solution is 3.5-4;It is described to forge in step 2) The step of burning is:First the filter cake is placed at 200-350 DEG C and calcines 15-25min, 160-180 DEG C is cooled to, is then placed in 3-4min is calcined at 500-700 DEG C, is subsequently cooled to 150-200 DEG C, is subsequently placed at 400-450 DEG C and calcines 1-2min, most Postcooling is to 15-25 DEG C;In step 3), relative to the calcined product of 100 parts by weight, the dosage of the quick lime is 5- 14 parts by weight, the dosage of the carbon fiber is 22-26 parts by weight, and the dosage of the flyash is 10-14 parts by weight, the ring paste The dosage of essence is 7-14 parts by weight, and the dosage of the slag powders is 6-12 parts by weight, and the dosage of the silicon carbide whisker is 1.5-2 Parts by weight, the dosage of the zirconium silicate is 4-8 parts by weight.
  2. 2. preparation method according to claim 1, wherein, it is molten relative to the gypsum of 100 parts by weight, the hydrochloric acid The dosage of liquid is 250-300 parts by weight.
  3. 3. preparation method according to claim 1, wherein, the immersion at least meets the following conditions:Soaking temperature is 35- 55 DEG C, soaking time 8-12h.
  4. 4. according to the preparation method described in any one in claim 1-3, wherein, in step 3), the mixing is at least full Sufficient the following conditions:Mixing temperature is 15-35 DEG C, incorporation time 40-60min.
  5. 5. preparation method according to claim 4, wherein, in step 1), in the gypsum, bamboo charcoal and attapulgite The particle diameter of at least one be 0.3-0.8mm.
  6. 6. preparation method according to claim 4, wherein, in step 4), the weight ratio of the gypsum material and water is 1:0.9-1.3.
  7. 7. preparation method according to claim 4, wherein, in step 4), the temperature dried in the shade is 10-15 DEG C.
  8. 8. a kind of carbon fiber gypsum mold, it is characterised in that the carbon fiber gypsum mold passes through any one in claim 1-7 Method described in is prepared.
CN201510939744.4A 2015-12-15 2015-12-15 Carbon fiber gypsum mold and preparation method thereof Active CN105541248B (en)

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CN106242484A (en) * 2016-08-08 2016-12-21 太仓市双凤镇薄彩工艺品厂 The Gypsum Fibrosum preparation technology that a kind of collapsibility performance is good
CN106277860A (en) * 2016-08-08 2017-01-04 太仓市双凤镇薄彩工艺品厂 The Gypsum Fibrosum that a kind of collapsibility performance is good

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CN101559349B (en) * 2009-05-08 2011-04-27 济南大学 Calcination-free zeolite filter material and preparation method thereof
CN101844885B (en) * 2010-04-30 2012-07-25 惠达卫浴股份有限公司 Method for manufacturing regenerative gypsum powder by waste gypsum models
DE102011078531A1 (en) * 2011-07-01 2013-01-03 Wacker Chemie Ag Gypsum-containing building materials
CN103086738A (en) * 2011-10-27 2013-05-08 比亚迪股份有限公司 Preparation method for gypsum mold raw materials and gypsum mold
CN102701691B (en) * 2012-01-06 2014-05-28 刘立文 Heat insulation type tire mold casting gypsum powder and preparation process thereof

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