A kind of high-strength vehicle ABS mount pad
Technical field
The present invention relates to ABS field, specifically a kind of high-strength vehicle ABS mount pad.
Background technology
Automobile is made up of thousands of parts, and each parts are responsible for important mission, or ensures the normal traveling of automobile or ensure the safety of driver and conductor, in a word, and the role that each parts performer is important.Along with the theory etc. that people are new, auto parts and components can find increasing problem, and for ensureing the safety traffic of automobile and the safety of driver and conductor, we need to improve auto parts and components, create;
Particularly relate to ABS mount pad, existing ABS mount pad complex structure, intensity is low, and manufacture difficulty, heat dispersion is poor, and higher ambient temperature easily causes the problem such as aging circuit, short circuit.
Summary of the invention
Technical matters to be solved by this invention is, for the shortcoming of above prior art, proposes a kind of high-strength vehicle ABS mount pad, and not only structure is simple, and intensity is high, perfect heat-dissipating, processing and easy to manufacture, and cost is low, long service life.
In order to solve the problems of the technologies described above, technical scheme of the present invention is achieved in the following ways: a kind of high-strength vehicle ABS mount pad, comprise ABS locating surface, at least two ABS knock holees are offered at ABS locating surface midway location, at least three louvres are provided with side by side above ABS knock hole, be bent with the first boss in ABS locating surface upper end edge horizontal direction, and be positioned at midway location in the first boss upper surface and offer shape for the opening of " U " font;
The second boss is bent with in ABS locating surface lower end edge horizontal direction, first boss is contrary with the wrap direction of the second boss, upwards be bent with the 3rd boss at the second boss away from the edge of ABS locating surface, the 3rd boss offers the draw-in groove that shape is " U " font;
The bilateral symmetry being positioned at ABS knock hole at ABS locating surface is provided with two long U-lags, and be positioned at long U-lag opening part and be bent with the 4th boss in the horizontal direction, 4th boss is identical with the second boss wrap direction, offer fixed orifice at the 4th boss, the 4th boss, the second boss and the 3rd boss form installing space; All edges and corners, the equal rounding off in junction;
Wherein the component of ABS mount pad is by mass percentage: carbon: 0.015-0.018%, iron: 6.66-6.68%, silicon: 0.35-0.38%, vanadium: 0.45-0.48%, nickel: 2.52-2.55%, zinc: 1.53-1.55%, calcium: 0.036-0.038%, niobium: 0.84-0.86%, cobalt: 0.42-0.46%, zirconium: 0.12-0.16%, molybdenum: 0.32-0.35%, rubidium: 0.24-0.26%, lanthanum: 3.75-3.78%, neodymium: 2.54-2.56%, thulium: 0.33-0.35%, europium: 1.02-1.06%, holmium: 1.42-1.45%, auxiliary agent: 5.36-5.38%, surplus is aluminium;
The component of described auxiliary agent is counted by weight: aluminium powder: 60-65 part, calcium oxide: 12-14 part, pearl essence: 15-17 part, ceramic powder: 22-24 part, zinc powder: 10-12 part, manganese dioxide: 10-13 part, magnesium oxide: 21-22 part, deionized water: 40-50 part;
The manufacture method of described auxiliary agent is: by aluminium powder, calcium oxide, pearl essence, ceramic powder powder co-grinding, cross 100 mesh sieves, obtain powders A, then zinc powder, manganese dioxide, magnesium oxide co-grinding, cross 100 mesh sieves, obtain powder B, powders A and powder B are uniformly mixed with the ratio of 7:4, stir 10-15 minute, then deionized water and stirring reaction 40-50 minute is added, then filter, dry, pulverize, cross 120 mesh sieves, under nitrogen atmosphere, after calcining 2-3 hour at being heated to 970-1050 DEG C, air cooling is to room temperature, then pulverize, cross 200 mesh sieves, auxiliary agent can be obtained,
The invention allows for the manufacture method of high-strength vehicle ABS mount pad, concrete manufacture method is as follows:
Step (1): carbon, iron, silicon, vanadium, nickel, zinc, calcium, niobium, cobalt and aluminium element are put into smelting furnace, after then furnace temperature being risen to 550-560 DEG C, insulation 5-8 hour, then temperature is risen to 1150-1160 DEG C, put into zirconium, molybdenum, rubidium, lanthanum, neodymium, thulium, europium, holmium element, stir, insulation 3-5 hour, then air cooling is to 540-550 DEG C, add auxiliary agent again, temperature is increased to 1330-1350 DEG C, stir, insulation 4-7 hour, then air cooling is to room temperature;
Step (2): then put into the refining of LF stove, temperature is increased to 1450-1460 DEG C, stirs, omnidistance nitrogen blowing stirs, and wind speed is 12-15m/min, and insulation 6-12 hour, then air cooling, cool the temperature to 1070-1080 DEG C; Then the aluminium water of liquid state is injected grinding tool, maintenance pressure is 8-12Mpa, then air-cooled, is cooled to 600-620 DEG C with the speed of 5-6 DEG C/s; Then air cooling is to room temperature,
Step (3): the blank that step (2) obtains first is carried out Quenching Treatment: blank is heated to 580-620 DEG C, insulation 3-5 hour, then putting into temperature is that the high-temperature water of 80-90 DEG C is lowered the temperature rapidly, when slab temperature is room temperature, carry out drying process again, and then carrying out annealing in process: blank is heated to 280-300 DEG C, and be then incubated 3-4 hour, then air cooling is to room temperature;
Step (4): then blank is carried out processing and manufacturing by figure paper size.
Like this, by technical scheme of the present invention, design a kind of simple and reasonable, handling ease, Assembly &Disassembly is ABS mount pad easily, long service life, reduces cost, and is main component with aluminium element in this ABS mount pad, increase the heat dispersion of ABS mount pad, and add the elements such as carbon, iron, silicon, vanadium, nickel, zinc, calcium, niobium, cobalt, add the bulk strength of ABS mount pad, improve overall heat dispersion.
The technical scheme that the present invention limits further is:
Aforesaid high-strength vehicle ABS mount pad, the component of ABS mount pad is by mass percentage: carbon: 0.018%, iron: 6.68%, silicon: 0.38%, vanadium: 0.48%, nickel: 2.55%, zinc: 1.55%, calcium: 0.038%, niobium: 0.86%, cobalt: 0.46%, zirconium: 0.16%, molybdenum: 0.35%, rubidium: 0.26%, lanthanum: 3.78%, neodymium: 2.56%, thulium: 0.35%, europium: 1.06%, holmium: 1.45%, auxiliary agent: 5.38%, surplus is aluminium;
The component of described auxiliary agent is counted by weight: aluminium powder: 65 parts, calcium oxide: 14 parts, pearl essence: 17 parts, ceramic powder: 24 parts, zinc powder: 12 parts, manganese dioxide: 13 parts, magnesium oxide: 22 parts, deionized water: 50 parts;
The manufacture method of described auxiliary agent is: by aluminium powder, calcium oxide, pearl essence, ceramic powder powder co-grinding, cross 100 mesh sieves, obtain powders A, then zinc powder, manganese dioxide, magnesium oxide co-grinding, cross 100 mesh sieves, obtain powder B, powders A and powder B are uniformly mixed with the ratio of 7:4, stir 15 minutes, then add deionized water and stirring and react 50 minutes, then filter, dry, pulverize, cross 120 mesh sieves, under nitrogen atmosphere, calcine after 3 hours at being heated to 1050 DEG C, air cooling, to room temperature, is then pulverized, cross 200 mesh sieves, can auxiliary agent be obtained.
Aforesaid high-strength vehicle ABS mount pad, the component of ABS mount pad is by mass percentage: carbon: 0.017%, iron: 6.67%, silicon: 0.36%, vanadium: 0.47%, nickel: 2.54%, zinc: 1.54%, calcium: 0.037%, niobium: 0.85%, cobalt: 0.45%, zirconium: 0.14%, molybdenum: 0.34%, rubidium: 0.25%, lanthanum: 3.77%, neodymium: 2.55%, thulium: 0.34%, europium: 1.04%, holmium: 1.44%, auxiliary agent: 5.37%, surplus is aluminium;
The component of described auxiliary agent is counted by weight: aluminium powder: 62 parts, calcium oxide: 13 parts, pearl essence: 16 parts, ceramic powder: 23 parts, zinc powder: 11 parts, manganese dioxide: 12 parts, magnesium oxide: 22 parts, deionized water: 47 parts;
The manufacture method of described auxiliary agent is: by aluminium powder, calcium oxide, pearl essence, ceramic powder powder co-grinding, cross 100 mesh sieves, obtain powders A, then zinc powder, manganese dioxide, magnesium oxide co-grinding, cross 100 mesh sieves, obtain powder B, powders A and powder B are uniformly mixed with the ratio of 7:4, stir 14 minutes, then add deionized water and stirring and react 48 minutes, then filter, dry, pulverize, cross 120 mesh sieves, under nitrogen atmosphere, calcine after 2.8 hours at being heated to 1020 DEG C, air cooling, to room temperature, is then pulverized, cross 200 mesh sieves, can auxiliary agent be obtained.
Aforesaid high-strength vehicle ABS mount pad, the component of ABS mount pad is by mass percentage: carbon: 0.015%, iron: 6.66%, silicon: 0.35%, vanadium: 0.45%, nickel: 2.52%, zinc: 1.53%, calcium: 0.036%, niobium: 0.84%, cobalt: 0.42%, zirconium: 0.12%, molybdenum: 0.32%, rubidium: 0.24%, lanthanum: 3.75%, neodymium: 2.54%, thulium: 0.33%, europium: 1.02%, holmium: 1.42%, auxiliary agent: 5.36%, surplus is aluminium;
The component of described auxiliary agent is counted by weight: aluminium powder: 60 parts, calcium oxide: 12 parts, pearl essence: 15 parts, ceramic powder: 22 parts, zinc powder: 10 parts, manganese dioxide: 10 parts, magnesium oxide: 21 parts, deionized water: 40 parts;
The manufacture method of described auxiliary agent is: by aluminium powder, calcium oxide, pearl essence, ceramic powder powder co-grinding, cross 100 mesh sieves, obtain powders A, then zinc powder, manganese dioxide, magnesium oxide co-grinding, cross 100 mesh sieves, obtain powder B, powders A and powder B are uniformly mixed with the ratio of 7:4, stir 10 minutes, then add deionized water and stirring and react 40 minutes, then filter, dry, pulverize, cross 120 mesh sieves, under nitrogen atmosphere, calcine after 2 hours at being heated to 970 DEG C, air cooling, to room temperature, is then pulverized, cross 200 mesh sieves, can auxiliary agent be obtained.
The invention has the beneficial effects as follows: the present invention designs a kind of simple and reasonable, handling ease, Assembly &Disassembly is ABS mount pad easily, long service life, reduce cost, and be main component with aluminium element in this ABS mount pad, increase the heat dispersion of ABS mount pad, and add niobium element in ABS mount pad component, the superheated susceptivity of niobium energy crystal grain thinning and reduction ABS mount pad and temper brittleness, improve intensity, resistant to hydrogen, nitrogen, ammonia corrosion ability under weather-resistant and high temperature can be improved, vanadium can play the effect of deoxidation reagent, nickel can put forward the intensity of ABS mount pad, and keep good plasticity and toughness, nickel has higher corrosion resistance to soda acid, at high temperature there is antirust and temperature capacity, the cobalt element adding trace just can improve compactness and the hot rolling performance of ABS mount pad, improves intensity, and add lanthanum, neodymium, thulium, europium, the rare earth elements such as holmium, energy crystal grain thinning in heat treatment process, form fine and close grain structure, improve intensity and the service life of ABS mount pad, reduce costs, containing pearl essence in the auxiliary agent added, ceramic powder, zinc powder, the components such as manganese dioxide, the texture on ABS mount pad surface can not only be increased, the effect of catalyst can also be played in the fabrication process, increase work efficiency, reduce costs, and the manufacture method of this proposition ABS mount pad, simple to operate, nitrogen is passed in whipping process, there is the effect reducing gap between crystal grain, thus it is high to produce intensity, perfect heat-dissipating, withstanding corrosion, high temperature resistant, the ABS mount pad of long service life.
Accompanying drawing explanation
Fig. 1 is front view of the present invention;
Fig. 2 is the right elevation of Fig. 1;
Fig. 3 is structural representation of the present invention;
Wherein: 1-ABS locating surface, 2-ABS knock hole, 3-first boss, 4-opening, 5-second boss, 6-the 3rd boss, 7-draw-in groove, 8-louvre, the long U-lag of 9-, 10-the 4th boss, 11-fixed orifice.
Detailed description of the invention
The present invention is described in further detail below:
embodiment 1
A kind of high-strength vehicle ABS mount pad that the present embodiment provides, comprise ABS locating surface 1, two ABS knock holees 2 are offered at ABS locating surface 1 midway location, three louvres 8 are provided with side by side above ABS knock hole 2, be bent with the first boss 3 in ABS locating surface 1 upper end edge horizontal direction, and be positioned at midway location in the first boss 3 upper surface and offer shape for the opening 4 of " U " font;
The second boss 5 is bent with in ABS locating surface 1 lower end edge horizontal direction, first boss 3 is contrary with the wrap direction of the second boss 5, upwards be bent with the 3rd boss the 6, three boss 6 at the second boss 5 away from the edge of ABS locating surface 1 and offer the draw-in groove 7 that shape is " U " font;
The bilateral symmetry being positioned at ABS knock hole 2 at ABS locating surface 1 is provided with two long U-lags 9, and be positioned at long U-lag 9 opening part and be bent with the 4th boss 10 in the horizontal direction, 4th boss 10 is identical with the second boss 5 wrap direction, offer fixed orifice 11 at the 4th boss 10, the 4th boss 10, second boss 5 and the 3rd boss 6 form installing space; All edges and corners, the equal rounding off in junction;
The component of wherein said ABS mount pad is by mass percentage: carbon: 0.018%, iron: 6.68%, silicon: 0.38%, vanadium: 0.48%, nickel: 2.55%, zinc: 1.55%, calcium: 0.038%, niobium: 0.86%, cobalt: 0.46%, zirconium: 0.16%, molybdenum: 0.35%, rubidium: 0.26%, lanthanum: 3.78%, neodymium: 2.56%, thulium: 0.35%, europium: 1.06%, holmium: 1.45%, auxiliary agent: 5.38%, surplus is aluminium;
The component of described auxiliary agent is counted by weight: aluminium powder: 65 parts, calcium oxide: 14 parts, pearl essence: 17 parts, ceramic powder: 24 parts, zinc powder: 12 parts, manganese dioxide: 13 parts, magnesium oxide: 22 parts, deionized water: 50 parts;
The manufacture method of described auxiliary agent is: by aluminium powder, calcium oxide, pearl essence, ceramic powder powder co-grinding, cross 100 mesh sieves, obtain powders A, then zinc powder, manganese dioxide, magnesium oxide co-grinding, cross 100 mesh sieves, obtain powder B, powders A and powder B are uniformly mixed with the ratio of 7:4, stir 15 minutes, then add deionized water and stirring and react 50 minutes, then filter, dry, pulverize, cross 120 mesh sieves, under nitrogen atmosphere, calcine after 3 hours at being heated to 1050 DEG C, air cooling, to room temperature, is then pulverized, cross 200 mesh sieves, can auxiliary agent be obtained;
The present embodiment also proposed the manufacture method of this high-strength vehicle ABS mount pad, and concrete manufacture method is as follows:
Step (1): carbon, iron, silicon, vanadium, nickel, zinc, calcium, niobium, cobalt and aluminium element are put into smelting furnace, after then furnace temperature being risen to 550 DEG C, is incubated 5 hours, then temperature is risen to 1150 DEG C, put into zirconium, molybdenum, rubidium, lanthanum, neodymium, thulium, europium, holmium element, stir, be incubated 3 hours, then air cooling to 540 DEG C, add auxiliary agent again, temperature is increased to 1330 DEG C, stirs, be incubated 4 hours, then air cooling is to room temperature;
Step (2): then put into the refining of LF stove, temperature is increased to 1450 DEG C, stirs, omnidistance nitrogen blowing stirs, and wind speed is 12m/min, and be incubated 6 hours, then air cooling, cools the temperature to 1070 DEG C; Then the aluminium water of liquid state is injected grinding tool, maintenance pressure is 8Mpa, then air-cooled, is cooled to 600 DEG C with the speed of 5 DEG C/s; Then air cooling is to room temperature,
Step (3): the blank that step (2) obtains first is carried out Quenching Treatment: blank is heated to 580 DEG C, be incubated 3 hours, then putting into temperature is that the high-temperature water of 80 DEG C is lowered the temperature rapidly, when slab temperature is room temperature, carry out drying process again, and then carrying out annealing in process: blank is heated to 280 DEG C, be then incubated 3 hours, then air cooling is to room temperature;
Step (4): then blank is carried out processing and manufacturing by figure paper size.
embodiment 2
A kind of high-strength vehicle ABS mount pad that the present embodiment provides, this ABS mount pad is identical with the ABS mount pad structure in embodiment 1;
The component of wherein said ABS mount pad is by mass percentage: carbon: 0.017%, iron: 6.67%, silicon: 0.36%, vanadium: 0.47%, nickel: 2.54%, zinc: 1.54%, calcium: 0.037%, niobium: 0.85%, cobalt: 0.45%, zirconium: 0.14%, molybdenum: 0.34%, rubidium: 0.25%, lanthanum: 3.77%, neodymium: 2.55%, thulium: 0.34%, europium: 1.04%, holmium: 1.44%, auxiliary agent: 5.37%, surplus is aluminium;
The component of described auxiliary agent is counted by weight: aluminium powder: 62 parts, calcium oxide: 13 parts, pearl essence: 16 parts, ceramic powder: 23 parts, zinc powder: 11 parts, manganese dioxide: 12 parts, magnesium oxide: 22 parts, deionized water: 47 parts;
The manufacture method of described auxiliary agent is: by aluminium powder, calcium oxide, pearl essence, ceramic powder powder co-grinding, cross 100 mesh sieves, obtain powders A, then zinc powder, manganese dioxide, magnesium oxide co-grinding, cross 100 mesh sieves, obtain powder B, powders A and powder B are uniformly mixed with the ratio of 7:4, stir 14 minutes, then add deionized water and stirring and react 48 minutes, then filter, dry, pulverize, cross 120 mesh sieves, under nitrogen atmosphere, calcine after 2.8 hours at being heated to 1020 DEG C, air cooling, to room temperature, is then pulverized, cross 200 mesh sieves, can auxiliary agent be obtained;
The present embodiment also proposed the manufacture method of this high-strength vehicle ABS mount pad, and concrete manufacture method is as follows:
Step (1): carbon, iron, silicon, vanadium, nickel, zinc, calcium, niobium, cobalt and aluminium element are put into smelting furnace, after then furnace temperature being risen to 560 DEG C, is incubated 8 hours, then temperature is risen to 1160 DEG C, put into zirconium, molybdenum, rubidium, lanthanum, neodymium, thulium, europium, holmium element, stir, be incubated 5 hours, then air cooling to 550 DEG C, add auxiliary agent again, temperature is increased to 1350 DEG C, stirs, be incubated 7 hours, then air cooling is to room temperature;
Step (2): then put into the refining of LF stove, temperature is increased to 1460 DEG C, stirs, omnidistance nitrogen blowing stirs, and wind speed is 15m/min, and be incubated 12 hours, then air cooling, cools the temperature to 1080 DEG C; Then the aluminium water of liquid state is injected grinding tool, maintenance pressure is 12Mpa, then air-cooled, is cooled to 620 DEG C with the speed of 6 DEG C/s; Then air cooling is to room temperature,
Step (3): the blank that step (2) obtains first is carried out Quenching Treatment: blank is heated to 620 DEG C, be incubated 5 hours, then putting into temperature is that the high-temperature water of 90 DEG C is lowered the temperature rapidly, when slab temperature is room temperature, carry out drying process again, and then carrying out annealing in process: blank is heated to 300 DEG C, be then incubated 4 hours, then air cooling is to room temperature;
Step (4): then blank is carried out processing and manufacturing by figure paper size.
embodiment 3
A kind of high-strength vehicle ABS mount pad that the present embodiment provides, this ABS mount pad is identical with the ABS mount pad structure in embodiment 1;
The component of wherein said ABS mount pad is by mass percentage: carbon: 0.015%, iron: 6.66%, silicon: 0.35%, vanadium: 0.45%, nickel: 2.52%, zinc: 1.53%, calcium: 0.036%, niobium: 0.84%, cobalt: 0.42%, zirconium: 0.12%, molybdenum: 0.32%, rubidium: 0.24%, lanthanum: 3.75%, neodymium: 2.54%, thulium: 0.33%, europium: 1.02%, holmium: 1.42%, auxiliary agent: 5.36%, surplus is aluminium;
The component of described auxiliary agent is counted by weight: aluminium powder: 60 parts, calcium oxide: 12 parts, pearl essence: 15 parts, ceramic powder: 22 parts, zinc powder: 10 parts, manganese dioxide: 10 parts, magnesium oxide: 21 parts, deionized water: 40 parts;
The manufacture method of described auxiliary agent is: by aluminium powder, calcium oxide, pearl essence, ceramic powder powder co-grinding, cross 100 mesh sieves, obtain powders A, then zinc powder, manganese dioxide, magnesium oxide co-grinding, cross 100 mesh sieves, obtain powder B, powders A and powder B are uniformly mixed with the ratio of 7:4, stir 10 minutes, then add deionized water and stirring and react 40 minutes, then filter, dry, pulverize, cross 120 mesh sieves, under nitrogen atmosphere, calcine after 2 hours at being heated to 970 DEG C, air cooling, to room temperature, is then pulverized, cross 200 mesh sieves, can auxiliary agent be obtained;
The present embodiment also proposed the manufacture method of this high-strength vehicle ABS mount pad, and concrete manufacture method is as follows:
Step (1): carbon, iron, silicon, vanadium, nickel, zinc, calcium, niobium, cobalt and aluminium element are put into smelting furnace, after then furnace temperature being risen to 558 DEG C, is incubated 7 hours, then temperature is risen to 1155 DEG C, put into zirconium, molybdenum, rubidium, lanthanum, neodymium, thulium, europium, holmium element, stir, be incubated 4 hours, then air cooling to 545 DEG C, add auxiliary agent again, temperature is increased to 1340 DEG C, stirs, be incubated 6 hours, then air cooling is to room temperature;
Step (2): then put into the refining of LF stove, temperature is increased to 1455 DEG C, stirs, omnidistance nitrogen blowing stirs, and wind speed is 14m/min, and be incubated 10 hours, then air cooling, cools the temperature to 1075 DEG C; Then the aluminium water of liquid state is injected grinding tool, maintenance pressure is 10Mpa, then air-cooled, is cooled to 610 DEG C with the speed of 6 DEG C/s; Then air cooling is to room temperature,
Step (3): the blank that step (2) obtains first is carried out Quenching Treatment: blank is heated to 590 DEG C, be incubated 4 hours, then putting into temperature is that the high-temperature water of 85 DEG C is lowered the temperature rapidly, when slab temperature is room temperature, carry out drying process again, and then carrying out annealing in process: blank is heated to 290 DEG C, be then incubated 3.5 hours, then air cooling is to room temperature;
Step (4): then blank is carried out processing and manufacturing by figure paper size.
Like this by the technical scheme of above embodiment, design a kind of simple and reasonable, handling ease, Assembly &Disassembly is ABS mount pad easily, long service life, reduce cost, and be main component with aluminium element in this ABS mount pad, increase the heat dispersion of ABS mount pad, and add the elements such as carbon, iron, silicon, vanadium, nickel, zinc, calcium, niobium, cobalt, add the bulk strength of ABS mount pad, improve overall heat dispersion.
Above embodiment is only and technological thought of the present invention is described, can not limit protection scope of the present invention with this, and every technological thought proposed according to the present invention, any change that technical scheme basis is done, all falls within scope.