CN105538553B - A kind of Composite Cabin class part folding mould device and method - Google Patents
A kind of Composite Cabin class part folding mould device and method Download PDFInfo
- Publication number
- CN105538553B CN105538553B CN201510918140.1A CN201510918140A CN105538553B CN 105538553 B CN105538553 B CN 105538553B CN 201510918140 A CN201510918140 A CN 201510918140A CN 105538553 B CN105538553 B CN 105538553B
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- China
- Prior art keywords
- class part
- mould
- mobile
- cabin class
- liftables
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/20—Opening, closing or clamping
- B29C33/26—Opening, closing or clamping by pivotal movement
Abstract
The invention belongs to Fixture Design technology, it is related to the invention to a kind of Composite Cabin class part folding mould device and method.During the class part manufacture assembling of technique for aircraft composite cabin, two and half nacelles carry out composite plys curing molding respectively above and below being divided into, need to assemble after two and half nacelles up and down and its fitting turnover after split work and be glued, it is required that realizing reliable location and rotating matched moulds, closing method and device are not up to the present rotated reliably.Develop it is a kind of rotate matched moulds special purpose device for Composite Cabin class part, manufactured for Composite Cabin class part batch and easily and effectively Working Means being provided.The present invention provides a kind of Composite Cabin class part folding mould device and method, the upset tool structure is simple and convenient to operate, overturns reliable, accurate positioning and disclosure satisfy that cabin class composite material parts rotate matched moulds requirement, beneficial to raising Composite Cabin class part manufacture efficiency.
Description
Technical field
The invention belongs to Fixture Design technology, it is related to the hair to a kind of Composite Cabin class part folding mould device and method
It is bright.
Background technology
During the manufacture assembling of technique for aircraft composite cabin class part, be divided into above and below two and half nacelles carry out composite plys respectively
Curing molding, needs to assemble after two and half nacelles up and down and its fitting turnover after split work and is glued, it is desirable to which it is reliable fixed to realize
Position and rotate matched moulds, closing method and device are not up to the present rotated reliably.Develop a kind of for composite wood
That expects cabin class part rotates matched moulds special purpose device, is manufactured for Composite Cabin class part batch and providing the hand that easily and effectively works
Section.
The content of the invention
The technical problems to be solved by the invention are：A kind of Composite Cabin class part folding mould device and method are provided,
The upset tool structure is simple and convenient to operate, overturns reliable, accurate positioning and disclosure satisfy that cabin class composite material parts are rotated
Matched moulds requirement, beneficial to raising Composite Cabin class part manufacture efficiency.
The technical scheme is that：A kind of Composite Cabin class part folding mould device, the shaping for cabin class part
Processing, the device includes the removable liter of main body rack, decelerator, Shang Mo mobile liftables mechanism, upper mould, hydraulic push rod, lower mould
Descending mechanism, lower mould, turning arm and the plate that is located by connecting, wherein
The main body rack is the under(-)chassis be arrangeding in parallel, and the position limiting structure including laterally setting；
The Shang Mo mobile liftables mechanism and Xia Mo mobile liftables mechanism include bottom roller respectively, and can be from described
It is pushed at the two entrances of main body rack；
Switching mechanism, hydraulic thrust are constituted by the decelerator, symmetrically arranged hydraulic push rod, turning arm and the plate that is located by connecting
One end of bar is hinged on the upside of main body rack porch, the other end and turning arm and is hinged；The downside end of turning arm is hinged on
Near the position limiting structure of main body rack, upper side end is connected by bearing with the rotary shaft for the plate that is located by connecting, the plate that is located by connecting
It can be connected by alignment pin with upper mould, decelerator is arranged on the upper end of turning arm, the plate rotation that is located by connecting can be driven；
The upper mould is placed in Shang Mo mobile liftables mechanism, and the lower mould is placed on Xia Mo mobile liftables mechanism
It is interior.
Also include the electric hydraulic station being connected with the oil inlet and outlet of hydraulic push rod.
Shang Mo mobile liftables mechanism also includes lifting handwheel, for adjusting level and height.
The main body rack also includes guide rail.
Xia Mo mobile liftables mechanism also includes adjustable supporter.
Decelerator links together worm reduction gear by output shaft, self-aligning bearing, support rotating shaft with the plate that is located by connecting.
The Shang Mo mobile liftables mechanism also includes the jack of positioning.
A kind of method that Composite Cabin class part folding mould is carried out using said apparatus, it is characterised in that：This method bag
Include following steps：
Step 1: into and adjust positioning
First half cabin class part is bonded in the upper mould of Shang Mo mobile liftables mechanism, in Xia Mo mobile liftables mechanism
Bonding lower half cabin class part, Shang Mo mobile liftables mechanism and lower mould are pushed into two side entrances of main body rack respectively in lower mould
Mobile liftable mechanism simultaneously adjusts level, the height of adjustment Shang Mo mobile liftables mechanism to contour with the both sides plate that is located by connecting,
Connect be located by connecting plate and upper mould；
Step 2: mould in lifting
Driving hydraulic push rod causes turning arm to rotate the height that can be overturn to part around the rotary shaft for the plate that is located by connecting；
Step 3: upper mould upset
Driving decelerator progressively overturns mould, while promoting turning arm to continue to rotate, until upper mould can be docked with lower mould；
Step 4: matched moulds is molded
After upper mould and lower mould are bolted, adhesive curing is carried out to Composite Cabin class part；
Step 5: die sinking
Bolt in opening between mould and lower mould, withdraws turning arm (7) to separate upper mould with lower mould.
The beneficial effects of the invention are as follows：The apparatus structure is simple, easy to operate, and safe and reliable efficiency high.
Brief description of the drawings
Fig. 1 is the side shaft side figure of Composite Cabin class part folding mould device of the present invention；
Fig. 2 is the opposite side shaft side figure of Composite Cabin class part folding mould device of the present invention；
Fig. 3 is that Composite Cabin class part folding mould device of the present invention rotates matched moulds schematic diagram；
Fig. 4 is that Composite Cabin class part completes schematic diagram.
Embodiment
The present invention is described in further details below.Referring to Fig. 1, Fig. 2, Fig. 3, the present invention includes designing and manufacturing main body
Support 1, designs and selects decelerator 2, design and manufacture Shang Mo mobile liftables mechanism 3, designs and selects hydraulic push rod 4, if
Count and manufacture Xia Mo mobile liftables mechanism 5, design and manufacture electric hydraulic station 6, design and manufacture turning arm 7, design is simultaneously
The plate 8 that is located by connecting is manufactured, designs and manufactures lifting handwheel 9, design and manufacture guide rail 10, design and manufacture 11 groups of adjustable supporter
Into.Wherein switching mechanism includes decelerator 2, hydraulic push rod 4, turning arm 7, be located by connecting plate 8 and output shaft, support rotating shaft, adjusted
Heart bearing block is connected by revolute pair, and electric hydraulic station 6 is to be connected by 4 oil pipes with the oil inlet and outlet of hydraulic push rod 4
Connect.
The main body rack 1 includes main connecting bracket, both sides auxiliary stand, using blending bolt after steel pipe and steel plate welding
It is connected to one；The decelerator 2 is that worm reduction gear is passed through into output shaft, self-aligning bearing, support rotating shaft and the plate 8 that is located by connecting
Link together, the concentricity of two ends positioning and clamping mechanism during self-aligning bearing compensation rotation is dynamic by flat key transmission output
Power；The Shang Mo mobile liftables mechanism 3 is to be ensured by castor, under(-)chassis, adjustable supports and jack before beginning turning
Part initial position, Moving caster adjustment X-axis horizontal level, lifting handwheel adjustment adjustable supports Y-axis upright position, jack
It is fixed spacing；The hydraulic push rod 4, turning arm 7, the plate 8 that is located by connecting are connected with main body rack 1 by shaft seating, rotation
Pivoted arm 7 is rotated around main shaft, composition upset connecting rod mechanism；The Xia Mo mobile liftables mechanism 5 is by castor, bottom
Framework, adjustable supporter ensure the fitting turnover end position before beginning turning；The electric hydraulic station 6 includes electrical control
Cabinet and hydraulic power unit, are attached by oil pipe with hydraulic push rod 4, and control hydraulic push rod 4 is retreated, and realizes Composite Cabin class zero
The upset of part.
Closing method, including following steps are opened present invention also offers a kind of Composite Cabin class fitting turnover：
Step one, rapidly enter, adjust positioning, its program is：By Shang Mo mobile liftables mechanism 3 by first half cabin class
Part is placed and is directed into the left side of main body rack 1 along X-axis guide rail 10, and adjustment lifting handwheel 9 makes planar horizontal on part, simultaneously
Height and the both sides plate 8 that is located by connecting are contour, and the both sides plate 8 that is located by connecting quickly is fixed along Y-axis with clamping element is positioned.
Step 2, turning clockwise α angles to part around main shaft can be with rotation location, and its program is：Start first half cabin class
Fitting turnover, electric hydraulic station 6 provide hydraulic system power, and hydraulic push rod 4 extends, and switching mechanism part are pulled, around main shaft
Place rotates hinge rotation and rises α angles, and first half cabin class part reaches suitable around countershaft rotation position, revolved when θ initial angles is startings
Pivoted arm and horizontal plane angle (acute angle).
Step 3, around countershaft, (runing rest axis of rotation θ initial angle+θ ending corners angle makes to flat down on part, its journey
Sequence is：By motor (or manual) driving deceleration device of decelerator 2, drive top rotating mechanism aligning at countershaft by rotating shaft
Bearing block rotates θ initial angle+θ ending corners angle.θ ending corners are turning arm and horizontal plane angle (acute angle) at the end of upset.
Step 4, around main shaft turn clockwise β angles to overturn end position make the matched moulds that flatted down on part, i.e., by electronic
Hydraulic power unit 6 is suppressed, and when hydraulic push rod 4 extends the most long position for reaching the requirement of β angles, first half cabin class part level is face-down,
The adjustment opposite side Xia Mo mobile liftables of adjustable supporter 11 mechanism 5 is lifted, by the class part horizontal plane leveling of lower half cabin, contact
Turnover mould-matching process is completed to first half cabin class part horizontal plane, positioning matched moulds assembling is completed.β angle=180 °-θ ending corners-θ rises
Beginning angle+α).
Step 5, is quickly exited after work, and its program is：The gluing work of Composite Cabin class part is finished, and unclamps positioning
Clamping element is positioned at connecting plate 8, matched moulds rear deck class part is exited along X-axis guide rail, and matched moulds body opening process is in contrast.
Claims (8)
1. a kind of Composite Cabin class part folding mould device, the forming for cabin class part, it is characterised in that：The device
Including main body rack (1), decelerator (2), Shang Mo mobile liftables mechanism (3), upper mould, hydraulic push rod (4), the removable liter of lower mould
Descending mechanism (5), lower mould, turning arm (7) and the plate that is located by connecting (8), wherein
The main body rack (1) is the under(-)chassis be arrangeding in parallel, and includes the position limiting structure of laterally setting；
The Shang Mo mobile liftables mechanism (3) and Xia Mo mobile liftables mechanism (5) include bottom roller respectively, and can be from institute
State and be pushed at the two entrances of main body rack (1)；
Tipper is constituted by the decelerator (2), symmetrically arranged hydraulic push rod (4), turning arm (7) and the plate that is located by connecting (8)
Structure, one end of hydraulic push rod (4) is hinged on main body rack (1) porch, and the other end on the upside of turning arm (7) with being hinged；Rotation
The downside end of arm (7) is hinged near the position limiting structure of main body rack (1), and upper side end passes through bearing and the plate that is located by connecting
(8) rotary shaft connection, the plate that is located by connecting (8) can be connected by alignment pin with upper mould, and decelerator (2) is arranged on turning arm
(7) upper end, can drive plate (8) rotation that is located by connecting；
The upper mould is placed in Shang Mo mobile liftables mechanism (3), and the lower mould is placed on Xia Mo mobile liftables mechanism (5)
It is interior.
2. Composite Cabin class part folding mould device according to claim 1, it is characterised in that：Also include and hydraulic thrust
The electric hydraulic station (6) that the oil inlet and outlet of bar (4) is connected.
3. Composite Cabin class part folding mould device according to claim 1, it is characterised in that：Upper mould mobile liftable
Mechanism (3) also includes lifting handwheel (9), for adjusting level and height.
4. the Composite Cabin class part folding mould device according to any one of claim 1-3, it is characterised in that：It is described
Main body rack (1) also includes guide rail (10).
5. the Composite Cabin class part folding mould device according to any one of claim 1-3, it is characterised in that：Lower mould
Mobile liftable mechanism (5) also includes adjustable supporter (11).
6. the Composite Cabin class part folding mould device according to any one of claim 1-3, it is characterised in that：Slow down
Device (2) links together worm reduction gear by output shaft, self-aligning bearing, support rotating shaft with the plate that is located by connecting (8).
7. the Composite Cabin class part folding mould device according to any one of claim 1-3, it is characterised in that：It is described
Shang Mo mobile liftables mechanism (3) also includes the jack of positioning.
8. a kind of method that Composite Cabin class part folding mould is carried out using claim 1-7 described devices, it is characterised in that：
This method includes following steps：
Step 1: into and adjust positioning
The bonding first half cabin class part in the upper mould of Shang Mo mobile liftables mechanism (3), in Xia Mo mobile liftables mechanism (5)
Lower mould in bonding lower half cabin class part, be pushed into Shang Mo mobile liftables mechanism respectively in two side entrances of main body rack (1)
(3) and Xia Mo mobile liftables mechanism (5) and adjust level, the height of adjustment Shang Mo mobile liftables mechanism (3) to and both sides
The plate (8) that is located by connecting is contour, connects be located by connecting plate (8) and upper mould；
Step 2: mould in lifting
The height for driving hydraulic push rod (4) that turning arm (7) rotation can be overturn to part around the rotary shaft of the plate that is located by connecting (8)
Degree；
Step 3: upper mould upset
Decelerator (2) is driven progressively to overturn upper mould, while promoting turning arm (7) to continue to rotate, until upper mould can be docked with lower mould；
Step 4: matched moulds is molded
After upper mould and lower mould are bolted, adhesive curing is carried out to Composite Cabin class part；
Step 5: die sinking
Bolt in opening between mould and lower mould, withdraws turning arm (7) to separate upper mould with lower mould.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510918140.1A CN105538553B (en) | 2015-12-11 | 2015-12-11 | A kind of Composite Cabin class part folding mould device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510918140.1A CN105538553B (en) | 2015-12-11 | 2015-12-11 | A kind of Composite Cabin class part folding mould device and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105538553A CN105538553A (en) | 2016-05-04 |
| CN105538553B true CN105538553B (en) | 2017-10-13 |
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ID=55818337
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510918140.1A Active CN105538553B (en) | 2015-12-11 | 2015-12-11 | A kind of Composite Cabin class part folding mould device and method |
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| Country | Link |
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| CN (1) | CN105538553B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109277226B (en) * | 2017-07-20 | 2020-07-10 | 上海交通大学 | Flexible positioning and posture adjusting device and method for spraying thin-walled workpiece |
| CN107791496A (en) * | 2017-11-20 | 2018-03-13 | 常州市新创智能科技有限公司 | A kind of sliding turnover mechanism of stringer production equipment |
| CN112743868A (en) * | 2020-12-15 | 2021-05-04 | 西安飞机工业（集团）有限责任公司 | Overturning mold closing device and using method |
| CN112847741B (en) * | 2021-01-08 | 2022-08-09 | 南京理工大学 | Overturning die and method for preparing inorganic composite material section |
| CN113263751B (en) * | 2021-05-29 | 2023-03-28 | 航天海鹰(镇江)特种材料有限公司 | Mold overturning device for manufacturing composite material and using method thereof |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DK200501539A (en) * | 2005-11-08 | 2007-05-09 | Lm Glasfiber As | Molding device with hinge mechanism and method for closing a molding device |
| DE102008046573B3 (en) * | 2008-09-10 | 2009-08-06 | Aerodyn Engineering Gmbh | Molding tool arrangement for manufacturing rotor blades of wind turbine, has carrier aligned by joint for erecting carrier and arranged at distance to molding part for passing molding part into position pointing downward with opening |
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| CN105538553A (en) | 2016-05-04 |
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