CN105537070A - Continuous paint coating production line for workpieces - Google Patents
Continuous paint coating production line for workpieces Download PDFInfo
- Publication number
- CN105537070A CN105537070A CN201610130187.6A CN201610130187A CN105537070A CN 105537070 A CN105537070 A CN 105537070A CN 201610130187 A CN201610130187 A CN 201610130187A CN 105537070 A CN105537070 A CN 105537070A
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- CN
- China
- Prior art keywords
- paint vehicle
- production line
- unit
- paint
- pond
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C3/00—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
- B05C3/02—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
- B05C3/09—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating separate articles
- B05C3/10—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating separate articles the articles being moved through the liquid or other fluent material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C3/00—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
- B05C3/02—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
- B05C3/12—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating work of indefinite length
- B05C3/132—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating work of indefinite length supported on conveying means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2202/00—Metallic substrate
Landscapes
- Coating Apparatus (AREA)
Abstract
The invention discloses a continuous paint coating production line for workpieces. The continuous paint coating production line comprises a first paint tank, a second paint tank, a drying unit, a conveying unit, a rotary support assembly and a control unit, wherein the first paint tank, the second paint tank, the drying unit and a conveying unit form an annular paint coating procedure, the rotary support assembly is located in the middle of the annular paint coating procedure, the first paint tank is filled with first paint, the second paint tank is filled with second paint different from the first paint, the control unit is electrically connected with the drying unit, the conveying unit and the rotary support assembly, and operation of the drying unit, the conveying unit and the rotary support assembly in each stage are controlled in real time in the paint coating production line for the workpieces. According to the continuous paint coating production line for the workpieces, first-layer paint coating, second-layer paint coating, the drying process and the conveying process of the metal workpieces can be completed continuously, smaller space is occupied, the use area is smaller, and the coating efficiency can be further improved.
Description
Technical field:
The present invention relates to coating apparatus technical field, be specifically related to a kind of workpiece continuous painting production line.
Background technology:
Metal works exposes in atmosphere for a long time; surface very easily produces rusty stain with the steam of air, oxygen effect; this not only can affect the aesthetic property of metal works; also can affect the serviceability of metal works; long corrosion can cause the hardness of metal works and intensity undesirable; in order to avoid surface of workpiece produces rusty stain, usually can carry out the coating of paint vehicle before metal works comes into operation, form protective layer in metal surface.
The equal floor space of existing coating line is larger, and coating efficiency is low, is difficult to the demand meeting efficient coating, how existing coating line is improved, make that its floor space is little, production cost is low, coating efficiency is high, this is the technical barrier of paint-on technique field face.
Summary of the invention:
Object of the present invention is exactly for the deficiencies in the prior art, a kind of workpiece continuous painting production line is provided, this workpiece continuous painting production line can complete the ground floor japanning of metal works, second layer japanning, dry run and course of conveying continuously, not only take less space and usable floor area, can also coating efficiency be improved.
Technology solution of the present invention is as follows:
A kind of workpiece continuous painting production line, comprise the first paint vehicle pond, second paint vehicle pond, drying unit, supply unit, rotary support assembly and control unit, first paint vehicle pond, second paint vehicle pond, drying unit and supply unit form annular painting process, rotary support assembly is positioned in the middle of annular painting process, the first paint vehicle is full of in first paint vehicle pond, the second paint vehicle being different from the first paint vehicle is full of in second paint vehicle pond, control unit and drying unit, supply unit, rotary support electrical component connects, drying unit is controlled constantly in the lacquering process of workpiece, supply unit, each stage action of rotary support assembly.
Preferred as technique scheme, the cross section in the first paint vehicle pond is trapezoidal cross-section, first paint vehicle pond comprises the first pond body, the first discharge valve and the first driver part, first discharges the bottom of valve installation in the first paint vehicle pond, first discharge valve can automatic opening and closing under the driving of the first driver part, when carrying out the first paint vehicle and changing, first discharge valve is in the control of the first driver part and open under driving, the first paint vehicle flows out automatically, after the first paint vehicle has been changed, first has discharged valve closes.
Second paint vehicle pond is identical with the structure in the first paint vehicle pond, the cross section in the second paint vehicle pond is trapezoidal cross-section, second paint vehicle pond comprises the second pond body, the second discharge valve and the second driver part, second discharges the bottom of valve installation in the second paint vehicle pond, second discharge valve can automatic opening and closing under the driving of the second driver part, when carrying out the second paint vehicle and changing, second discharge valve is in the control of the second driver part and open under driving, the second paint vehicle flows out automatically, after the second paint vehicle has been changed, second has discharged valve closes.
Preferred as technique scheme, drying unit comprises rotation blower fan, the rotating shaft rotating blower fan is fixed with rotary fan, rotates blower fan and driven by blower motor, be also provided with hot water radiation wire, to heat air in rotary wind hood shell.
Preferred as technique scheme, supply unit is ribbon conveyer, comprise conveyer belt and cylinder, cylinder is two, one of them is drive roll, another is follower rollers, conveying is wrapped on two cylinders, drive roll, follower rollers cylinder is rotatably supported in frame by rotating shaft, the rotating shaft of drive roll is connected with drive unit, run at the effect bottom roll driving conveying belt of drive unit, drive unit is variable-frequency motor and decelerator, the output shaft of variable-frequency motor is connected by shaft coupling with decelerator, the output shaft of decelerator is connected with the rotating shaft of drive roll.
Preferred as technique scheme, rotary support assembly comprises and rotates column, cross travel unit and hanging support assembly, and cross travel unit is fixed on and rotates column upper end, and the bottom of cross travel unit is connected with hanging support assembly.
Preferred as technique scheme, rotate column and comprise holder, turntable, column and end seat, holder is square mounting, square mounting corner is fixed on the ground by foundation bolt, turntable is fixed on holder top, and turntable can realize the rotation around own axes under the driving of rotary drive motor, and column is open column shape structure, on a spinstand, column upper end is fixed with end seat in column fixed installation.
Preferred as technique scheme, cross travel unit comprises traversing tooth bar, sideslip gear, Mobile base and traversing motor, traversing tooth bar is fixed on the end seat of rotation column, traversing tooth bar is through Mobile base, Mobile base inner rotation is fixed with sideslip gear, and sideslip gear is fixedly connected with the output shaft of the traversing motor of Mobile base outside.
Preferred as technique scheme, hanging support assembly comprises expansion link, rotary head and hanging support plate, rotary head is rotatably connected on the lower end of expansion link, hanging support plate is fixed on the bottom of rotary head, rotary head can drive hanging support plate to rotate, hanging support plate is evenly provided with hanging support to hook, hanging support hooks and is used for hanging support workpiece.
Beneficial effect of the present invention is: workpiece continuous painting production line can complete the ground floor japanning of metal works, second layer japanning, dry run and course of conveying continuously, not only takies less space and usable floor area, can also improve coating efficiency.
Accompanying drawing illustrates:
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation in the first paint vehicle pond;
Fig. 3 is the structural representation of cross travel unit;
Fig. 4 is the structural representation of hanging support assembly;
Fig. 5 is the structural representation that hanging support hooks.
Detailed description of the invention:
In order to enable above-mentioned purpose of the present invention, feature and advantage become apparent more, are described in detail the specific embodiment of the present invention below in conjunction with accompanying drawing.
As Figure 1-3, workpiece continuous painting production line comprises the first paint vehicle pond 2, second paint vehicle pond 1, drying unit, supply unit, rotary support assembly and control unit, first paint vehicle pond 2, second paint vehicle pond 1, drying unit and supply unit form annular painting process, rotary support assembly is positioned in the middle of annular painting process, the first paint vehicle is full of in first paint vehicle pond 2, the second paint vehicle being different from the first paint vehicle is full of in second paint vehicle pond 1, control unit and drying unit, supply unit, rotary support electrical component connects, drying unit is controlled constantly in the lacquering process of workpiece, supply unit, each stage action of rotary support assembly.
As shown in Figure 2, the cross section in the first paint vehicle pond 2 is trapezoidal cross-section, first paint vehicle pond 2 comprises the first pond body, the first discharge valve 21 and the first driver part, first discharge valve 21 is arranged on the bottom in the first paint vehicle pond 2, first discharge valve 21 can automatic opening and closing under the driving of the first driver part, when carrying out the first paint vehicle and changing, first discharge valve 21 is in the control of the first driver part and open under driving, the first paint vehicle flows out automatically, after the first paint vehicle has been changed, the first discharge valve 21 has closed.
Second paint vehicle pond 1 is identical with the structure in the first paint vehicle pond 2, the cross section in the second paint vehicle pond 1 is trapezoidal cross-section, second paint vehicle pond 1 comprises the second pond body, the second discharge valve and the second driver part, second discharges the bottom of valve installation in the second paint vehicle pond 1, second discharge valve can automatic opening and closing under the driving of the second driver part, when carrying out the second paint vehicle and changing, second discharge valve is in the control of the second driver part and open under driving, the second paint vehicle flows out automatically, after the second paint vehicle has been changed, second has discharged valve closes.
As shown in Figure 1, drying unit comprises rotation blower fan 92, and the rotating shaft of rotation blower fan is fixed with rotary fan 91, rotates blower fan and is driven by blower motor, be also provided with hot water radiation wire, to heat air in rotary wind hood shell.
As shown in Figure 1, supply unit is ribbon conveyer, comprise conveyer belt 51 and cylinder 52, cylinder 52 is two, and one of them is drive roll, and another is follower rollers, conveyer belt 52 is wrapped on two cylinders 52, drive roll, follower rollers cylinder are rotatably supported in frame by rotating shaft 53, and the rotating shaft of drive roll is connected with drive unit, run at the effect bottom roll driving conveying belt of drive unit.
Drive unit is variable-frequency motor and decelerator, and the output shaft of variable-frequency motor is connected by shaft coupling with decelerator, and the output shaft of decelerator is connected with the rotating shaft of drive roll.
As shown in Figure 1, rotary support assembly comprises rotation column, cross travel unit 3 and hanging support assembly 4, and cross travel unit 3 is fixed on and rotates column upper end, and the bottom of cross travel unit 3 is connected with hanging support assembly 4.Cross travel unit 3 and hanging support assembly 4 all have multiple, and both quantity is identical, and preferably both quantity is 4.
Concrete, rotate column and comprise holder 62, turntable 63, column 64 and end seat 61, holder 62 is square mounting, square mounting 62 4 jiaos is fixed on the ground by foundation bolt, turntable 63 is fixed on holder 62 top, and turntable 63 can realize the rotation around own axes under the driving of rotary drive motor, and column 64 is open column shape structure, column 64 is fixedly mounted on turntable 63, and column upper end is fixed with end seat 61.
As shown in Figure 3, cross travel unit 3 comprises traversing tooth bar 31, sideslip gear 33, Mobile base 32 and traversing motor 34, traversing tooth bar 31 is fixed on the end seat 61 of rotation column, traversing tooth bar 31 is through Mobile base, Mobile base inner rotation is fixed with sideslip gear, and sideslip gear is fixedly connected with the output shaft of the traversing motor of Mobile base outside.
As shown in Figure 4, hanging support assembly comprises expansion link 41, rotary head 42 and hanging support plate 43, rotary head 42 is rotatably connected on the lower end of expansion link 42, hanging support plate 43 is fixed on the bottom of rotary head 42, rotary head can drive hanging support plate 43 to rotate, hanging support plate 43 is evenly provided with hanging support and hooks 44, hanging support hooks 44 for hanging support workpiece.
As shown in Figure 5, it is S shape that hanging support hooks 44, and wherein the upper dimension of hanging support hook 44 is less than lower dimension, and the top of hanging support hook 44 is connected with hanging support plate 43, and the bottom of hanging support hook 36 is used for hanging support workpiece, and the making material of hanging support hook 36 is aluminium alloy.
Operation principle: in lacquering process, workpiece is hooked in the hanging support of hanging support assembly by hanging support, hanging support assembly is connected with rotary support assembly, workpiece can realize rotating under the drive of rotary support assembly, lifting and transverse shifting, workpiece first carries out the coating of the first paint vehicle in the first paint vehicle pond, and then enter the coating that the second paint vehicle is carried out in the second paint vehicle pond, after completing the coating of twice paint vehicle, rotary support assembly drives workpiece to enter dry link, the drying of paint vehicle is completed under the effect of drying unit, finally, workpiece after dried is released to supply unit, be delivered to package post via delivery unit and carry out packaging process.
Described embodiment in order to illustrative the present invention, but not for limiting the present invention.Any those skilled in the art all without prejudice under spirit of the present invention and category, can modify to described embodiment, therefore the scope of the present invention, should listed by claim of the present invention.
Claims (9)
1. a workpiece continuous painting production line, it is characterized in that: comprise the first paint vehicle pond (2), the second paint vehicle pond (1), drying unit, supply unit, rotary support assembly and control unit, first paint vehicle pond, the second paint vehicle pond, drying unit and supply unit form annular painting process, rotary support assembly is positioned in the middle of annular painting process, the first paint vehicle is full of in first paint vehicle pond, be full of the second paint vehicle being different from the first paint vehicle in second paint vehicle pond, control unit is connected with drying unit, supply unit, rotary support electrical component.
2. a kind of workpiece continuous painting production line according to claim 1, it is characterized in that: the cross section in the first paint vehicle pond (2) is trapezoidal, first paint vehicle pond (2) comprises the first pond body, the first discharge valve (21) and the first driver part, first discharge valve (21) is arranged on the bottom in the first paint vehicle pond (2), and the first discharge valve (21) can automatic opening and closing under the driving of the first driver part.
3. a kind of workpiece continuous painting production line according to claim 2, it is characterized in that: the cross section in the second paint vehicle pond (1) is trapezoidal, second paint vehicle pond (1) comprises the second pond body, the second discharge valve and the second driver part, second discharges valve installation in the bottom in the second paint vehicle pond (1), and the second discharge valve can automatic opening and closing under the driving of the second driver part.
4. a kind of workpiece continuous painting production line according to claim 1, it is characterized in that: drying unit comprises rotation blower fan (92), the rotating shaft of rotation blower fan is fixed with rotary fan (91), rotate blower fan to be driven by blower motor, in rotary wind hood shell, be also provided with the hot water radiation wire that air is heated.
5. a kind of workpiece continuous painting production line according to claim 1, it is characterized in that: supply unit is ribbon conveyer, comprise conveyer belt (51) and cylinder (52), cylinder (52) is two, one of them is drive roll, another is follower rollers, conveyer belt (51) is wrapped on two cylinders (52), drive roll, follower rollers cylinder is rotatably supported in frame by rotating shaft (53), the rotating shaft of drive roll is connected with drive unit, run at the effect bottom roll driving conveying belt of drive unit, drive unit is variable-frequency motor and decelerator, the output shaft of variable-frequency motor is connected by shaft coupling with decelerator, the output shaft of decelerator is connected with the rotating shaft of drive roll.
6. a kind of workpiece continuous painting production line according to claim 1, it is characterized in that: rotary support assembly comprises rotation column, cross travel unit (3) and hanging support assembly (4), cross travel unit (3) is fixed on and rotates column upper end, and the bottom of cross travel unit (3) is connected with hanging support assembly (4).
7. a kind of workpiece continuous painting production line according to claim 1, it is characterized in that: rotate column and comprise holder (62), turntable (63), column (64) and end seat (61), holder (62) is square mounting, square mounting (62) corner is fixed on the ground by foundation bolt, turntable (63) is fixed on holder (62) top, turntable (63) can realize the rotation around own axes under the driving of rotary drive motor, column (64) is open column shape structure, column (64) is fixedly mounted on turntable (63), column upper end is fixed with end seat (61).
8. a kind of workpiece continuous painting production line according to claim 7, it is characterized in that: cross travel unit (3) comprises traversing tooth bar (31), sideslip gear (33), Mobile base (32) and traversing motor (34), traversing tooth bar (31) is fixed on the end seat (61) of rotation column, traversing tooth bar (31) is through Mobile base, Mobile base inner rotation is fixed with sideslip gear, and sideslip gear is fixedly connected with the output shaft of the traversing motor of Mobile base outside.
9. a kind of workpiece continuous painting production line according to claim 1, it is characterized in that: hanging support assembly comprises expansion link (41), rotary head (42) and hanging support plate (43), rotary head (42) is rotatably connected on the lower end of expansion link (42), hanging support plate is fixed on the bottom of rotary head, rotary head can drive hanging support plate to rotate, and hanging support hanging support plate is evenly provided with for hanging support workpiece hooks (44).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610130187.6A CN105537070B (en) | 2016-03-08 | 2016-03-08 | A kind of workpiece continuous painting production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610130187.6A CN105537070B (en) | 2016-03-08 | 2016-03-08 | A kind of workpiece continuous painting production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105537070A true CN105537070A (en) | 2016-05-04 |
| CN105537070B CN105537070B (en) | 2017-12-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610130187.6A Active CN105537070B (en) | 2016-03-08 | 2016-03-08 | A kind of workpiece continuous painting production line |
Country Status (1)
| Country | Link |
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| CN (1) | CN105537070B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1243459A (en) * | 1998-03-04 | 2000-02-02 | 托利尼迪工业株式会社 | Coating equipment |
| CN101007300A (en) * | 2007-01-13 | 2007-08-01 | 甘少颜 | Vacuum varnishing and normal varnishing combined integral machine |
| CN101910029A (en) * | 2007-12-28 | 2010-12-08 | 艾森曼设备制造有限及两合公司 | Immersion treatment system |
| CN205361869U (en) * | 2016-03-08 | 2016-07-06 | 佳马机械涂覆科技（苏州）有限公司 | Work piece production line of painting in succession |
-
2016
- 2016-03-08 CN CN201610130187.6A patent/CN105537070B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1243459A (en) * | 1998-03-04 | 2000-02-02 | 托利尼迪工业株式会社 | Coating equipment |
| CN101007300A (en) * | 2007-01-13 | 2007-08-01 | 甘少颜 | Vacuum varnishing and normal varnishing combined integral machine |
| CN101910029A (en) * | 2007-12-28 | 2010-12-08 | 艾森曼设备制造有限及两合公司 | Immersion treatment system |
| CN205361869U (en) * | 2016-03-08 | 2016-07-06 | 佳马机械涂覆科技（苏州）有限公司 | Work piece production line of painting in succession |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105537070B (en) | 2017-12-15 |
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| CB03 | Change of inventor or designer information |
Inventor after: Wei Peng Inventor after: Lian Ming Inventor after: Wang Fuhua Inventor after: Zhang Gang Inventor after: Wu Bin Inventor after: Wang Jianmin Inventor after: Shen Huan Inventor after: Zhuang Kaixia Inventor after: Zhu Ya Inventor after: Zhang Yong Inventor before: He Zhonghan |
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| CB03 | Change of inventor or designer information | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20171116 Address after: 221300 semi Zhuang Industrial Park, Guan Hu Town, Pizhou City, Xuzhou, Jiangsu Applicant after: Xuzhou Shenghe Wood Co.,Ltd. Address before: 215000 Wuzhong District, Jiangsu, Luzhi Town, Suzhou Applicant before: Jiama mechanical coating technology (Suzhou) Co. Ltd. |
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