The flexible compound insulating materials technological process of production
Technical field
The present invention relates to a kind of flexible compound insulating materials technological process of production.
Background technology
Fibrous paper has between good adsorptivity and coil and cell wall good tack, it is to avoid occur during operation
Displacement, but its dielectric strength is relatively low;Films for electrical purposes have good dielectric properties, but its tack is poor.Therefore they
Respective weak point has been used as insulating materials.
The content of the invention
The present invention mainly solves the technical problem existing for prior art, so as to provide one kind can composite fibre paper and
Films for electrical purposes form composite flexible material, can meet various requirements such as dielectric strength, mechanical property and technique for applying performance, fit
For the soft of the slot insulation of motor, electrical equipment, transformer and other High-Voltage Electrical Appliances, phase insulation, wire insulation and liner insulation
The property composite insulating material technological process of production.
What the above-mentioned technical problem of the present invention was mainly addressed by following technical proposals:
A kind of flexible compound insulating materials technological process of production, comprises the following steps:
First, in the double spread water of films for electrical purposes;
2nd, heat drying;
3rd, increase fibrous paper above and below the films for electrical purposes and to heat pressurization compound;
4th, wind and solidify;
5th, rewinding test.
Used as preferred embodiments of the present invention, described films for electrical purposes are polyester film or Kapton.
Used as preferred embodiments of the present invention, described fibrous paper is nonwoven polyester fabric or aromatic polyamide paper.
Used as preferred embodiments of the present invention, described glue is polyurethane binder.
Used as preferred embodiments of the present invention, described adhesive is polyester-type carbamic acid resin, by first component and second
Component reconciles and forms, and first component is PEPA, and second component is isocyanate addition product;First component acts primarily as adhesive effect,
Second component accelerates the adhering and solidifying speed of product;
Diluent is ethyl acetate.
Used as preferred embodiments of the present invention, the solid content of described first component is 30% ± 2% or 50% ± 2%;It is described
Second component solid content be 60% ± 2%, isocyanide acid content be 11% ~ 13%.
As preferred embodiments of the present invention,
When room temperature is 25 DEG C ~ 36 DEG C, the weight percent of first component, second component and diluent in described polyurethane binder
Than being respectively:57.5%、7.3%、35.2%;
When room temperature is 10 DEG C ~ 25 DEG C, the weight percent of first component, second component and diluent in described polyurethane binder
Than being respectively:60.3%、8.6%、31.1%;
When room temperature is -10 DEG C ~ 10 DEG C, the weight hundred of first component, second component and diluent in described polyurethane binder
Ratio is divided to be respectively:62.5%、8.9%、28.6%.
Used as preferred embodiments of the present invention, described step two is carried out in an oven;In first temperature rise period, baking oven
The temperature of leading portion, stage casing and tail end be followed successively by:90 DEG C, 100 DEG C, 80 DEG C;In normal operation, the leading portion of baking oven, stage casing and
The temperature of tail end is followed successively by:120 DEG C, 130 DEG C, 110 DEG C;When running in the first temperature rise period and normally, the speed of film with it is thin
The thickness of film is directly proportional, and when the thickness of film is identical, during normal operation, the speed of film will be faster than just temperature rise period film
Speed.
As preferred embodiments of the present invention,
In the first temperature rise period, the thickness of film is as shown in the table with the corresponding relation of speed:
Film thickness/millimeter |
0.15 |
0.18 |
0.20 |
0.23 |
0.25 |
0.30 |
0.35 |
0.40 |
0.5 |
Film speed/m/min |
8 |
8.6 |
9.2 |
9.8 |
9.8 |
9.8 |
9.8 |
9.8 |
9.8 |
In normal operation, the thickness of film is as shown in the table with the corresponding relation of speed:
Film thickness/millimeter |
0.15 |
0.18 |
0.20 |
0.23 |
0.25 |
0.30 |
0.35 |
0.40 |
0.5 |
Film speed/m/min |
13.2 |
13.8 |
14.4 |
15 |
15 |
15.6 |
15.6 |
16.2 |
16.2 |
As preferred embodiments of the present invention, in the cure stage of step 4,
When room temperature >=10 DEG C, clean, dry, ventilation place is stored in, standing puts 24 hours;
When 10 DEG C of room temperature <, first it is stored in the solidification room that temperature is 25 DEG C, standing is put 48 hours, takes from solidification room
After going out, then 12 hours are put in ventilation.
The advantage of the flexible compound insulating materials technological process of production of the present invention is:Being capable of composite fibre paper and films for electrical purposes
Composite flexible material is formed, various requirements such as dielectric strength, mechanical property and technique for applying performance can be met, it is adaptable to electricity
The insulation of the slot insulation of mechanical, electrical device, transformer and other High-Voltage Electrical Appliances, phase insulation, wire insulation and liner.
Specific embodiment
Below in conjunction with the accompanying drawings the preferred embodiments of the present invention are described in detail, so that advantages and features of the invention energy
It is easier to be readily appreciated by one skilled in the art, apparent clearly defines so as to make to protection scope of the present invention.
The advantage of the flexible compound insulating materials technological process of production of the present invention is:Being capable of composite fibre paper and films for electrical purposes
Composite flexible material is formed, various requirements such as dielectric strength, mechanical property and technique for applying performance can be met, it is adaptable to electricity
The insulation of the slot insulation of mechanical, electrical device, transformer and other High-Voltage Electrical Appliances, phase insulation, wire insulation and liner.
A kind of flexible compound insulating materials technological process of production, comprises the following steps:
First, in the double spread water of films for electrical purposes;
2nd, heat drying;
3rd, increase fibrous paper above and below the films for electrical purposes and to heat pressurization compound;
4th, wind and solidify;
5th, rewinding test.
The films for electrical purposes are polyester film or Kapton.
The fibrous paper is nonwoven polyester fabric or aromatic polyamide paper.
The glue is polyurethane binder.
The adhesive is polyester-type carbamic acid resin, is reconciled by first component and second component and is formed, and first component is that polyester is more
First alcohol, second component are isocyanate addition products;First component acts primarily as adhesive effect, and second component accelerates the adhering and solidifying speed of product
Degree;
Diluent is ethyl acetate.
The solid content of the first component is 30% ± 2% or 50% ± 2%;The solid content of the second component is 60% ± 2%, isocyanic acid
Content is 11% ~ 13%.
When room temperature is 25 DEG C ~ 36 DEG C, the weight percent score of first component, second component and diluent in the polyurethane binder
It is not:57.5%、7.3%、35.2%;
When room temperature is 10 DEG C ~ 25 DEG C, the weight percent score of first component, second component and diluent in the polyurethane binder
It is not:60.3%、8.6%、31.1%;
When room temperature is -10 DEG C ~ 10 DEG C, the percentage by weight of first component, second component and diluent in the polyurethane binder
Respectively:62.5%、8.9%、28.6%.
The step 2 is carried out in an oven;In the first temperature rise period, the temperature of the leading portion of baking oven, stage casing and tail end is successively
For:90 DEG C, 100 DEG C, 80 DEG C;In normal operation, the temperature of the leading portion of baking oven, stage casing and tail end is followed successively by:120 DEG C, 130
DEG C, 110 DEG C;When running in the first temperature rise period and normally, the speed of film is directly proportional to the thickness of film, and in the thickness of film
When spending identical, during normal operation, the speed of film will be faster than the speed of just temperature rise period film.
In the first temperature rise period, the thickness of film is as shown in the table with the corresponding relation of speed:
Film thickness/millimeter |
0.15 |
0.18 |
0.20 |
0.23 |
0.25 |
0.30 |
0.35 |
0.40 |
0.5 |
Film speed/m/min |
8 |
8.6 |
9.2 |
9.8 |
9.8 |
9.8 |
9.8 |
9.8 |
9.8 |
In normal operation, the thickness of film is as shown in the table with the corresponding relation of speed:
Film thickness/millimeter |
0.15 |
0.18 |
0.20 |
0.23 |
0.25 |
0.30 |
0.35 |
0.40 |
0.5 |
Film speed/m/min |
13.2 |
13.8 |
14.4 |
15 |
15 |
15.6 |
15.6 |
16.2 |
16.2 |
In the cure stage of step 4,
When room temperature >=10 DEG C, clean, dry, ventilation place is stored in, standing puts 24 hours;
When 10 DEG C of room temperature <, first it is stored in the solidification room that temperature is 25 DEG C, standing is put 48 hours, takes from solidification room
After going out, then 12 hours are put in ventilation.
It is only the mentality of designing of some embodiments of the present invention above, in the case where system is allowed, the present invention can
To expand to while external more functional modules, so as to extend its function to greatest extent.
The above, the only specific embodiment of the present invention, but protection scope of the present invention is not limited thereto, any
The change or replacement expected without creative work, should all be included within the scope of the present invention.Therefore, it is of the invention
The protection domain that protection domain should be limited by claims is defined.