CN105526106A - Energy-saving air compression device - Google Patents

Energy-saving air compression device Download PDF

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Publication number
CN105526106A
CN105526106A CN201610043642.9A CN201610043642A CN105526106A CN 105526106 A CN105526106 A CN 105526106A CN 201610043642 A CN201610043642 A CN 201610043642A CN 105526106 A CN105526106 A CN 105526106A
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CN
China
Prior art keywords
air
supercharging shell
hole
ferrite core
core piston
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Pending
Application number
CN201610043642.9A
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Chinese (zh)
Inventor
余虹仪
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Individual
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Individual
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Publication date
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Priority to CN201610043642.9A priority Critical patent/CN105526106A/en
Publication of CN105526106A publication Critical patent/CN105526106A/en
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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B35/00—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for
    • F04B35/04—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for the means being electric
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/0005—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00 adaptations of pistons
    • F04B39/0011—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00 adaptations of pistons liquid pistons
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/10—Adaptations or arrangements of distribution members
    • F04B39/1006—Adaptations or arrangements of distribution members the members being ball valves
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/12—Casings; Cylinders; Cylinder heads; Fluid connections
    • F04B39/121—Casings
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/14—Provisions for readily assembling or disassembling

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Magnetically Actuated Valves (AREA)

Abstract

The invention provides an energy-saving air compression device. A supercharging shell and an electromagnetic coil are installed in a protective shell of the energy-saving air compression device. The electromagnetic coil is located outside the supercharging shell. The lower end of the supercharging shell is fixed in the protective shell. An air outlet valve is fixed in a center hole of the supercharging shell. An iron core spring and an iron core piston are arranged in the supercharging shell. The iron core spring presses against the iron core piston. An air inlet channel of an air inlet cavity is sealed through a passed air sealing plate, and an air inlet channel of an extrusion cavity is sealed through a sealing cone or a sealing ball. An air dividing limiting plate is fixed in a limiting hole in the upper end of the iron core piston. A sealing cone or a sealing ball is installed in an inner conical hole of the iron core piston. The energy-saving air compression device is compact in structure, small in vibration, high in electric energy utilizing rate, strong in power and high in air compression efficiency.

Description

Air energy-saving compression set
Technical field
The present invention relates to a kind of compressed-air actuated air energy-saving compression set.
Background technique
Traditional air compressor is the air compressor pressurized air adopting connecting rod, and the volume of the air compressor of connecting rod is large, inefficiency.For this reason, we have devised the high air compression plant of little, the compressed-air actuated efficiency of volume.
Summary of the invention
A kind of utilization rate of electrical is high in order to provide for the object that the present invention relates to, the manufacture of the air energy-saving compression set of Efficient Compression air and method thereof.
For achieving the above object, air energy-saving compression set of the present invention mainly comprises protecting crust, electromagnetic coil, supercharging shell, inlet hole, crosses airtight shrouding, sealing cone or ball sealer, iron core spring, ferrite core piston, point gas confinement plate, internal taper hole, vent, gas outlet valve, field controller; Or described air energy-saving compression set mainly comprises protecting crust, electromagnetic coil, supercharging shell, inlet hole, crosses airtight shrouding, sealing cone or ball sealer, iron core spring, ferrite core piston, point gas confinement plate, internal taper hole, vent, gas outlet valve, field controller, electronic remote controller.
In protecting crust, be provided with electromagnetic coil, electromagnetic coil is fixed on the upper part outside supercharging shell, and protecting crust is fixed on the outside protection electromagnetic coil on the top of supercharging shell; Below the outside of protecting crust, one side is fixed with foot rest, and the lower end of foot rest is fixed on above gas holder, and the lower end of foot rest is lower than the position of lower end of filter cleaner being fixed on supercharging shell lower end.
The circuit connecting electromagnetic coil is connected with field controller, and the circuit of field controller is connected with insulated electric conductor, and field controller is arranged in protecting crust; Or, the circuit connecting electromagnetic coil is connected with field controller, the circuit of field controller is connected with electronic remote controller, and electronic remote controller is connected with insulated electric conductor, and the electronic signal receiver of field controller, electronic remote controller and electronic remote controller is arranged in protecting crust.
Airtight shrouding, iron core spring, ferrite core piston, sealing cone or ball sealer, point gas confinement plate were installed in supercharging shell, iron core spring fitting is at the upper part of the inner chamber of supercharging shell, ferrite core piston is arranged on the lower part of the inner chamber of supercharging shell, the upper end portion or be pressed in that iron core spring is pressed in ferrite core piston is fixed on point gas confinement plate of ferrite core piston upper end portion, and ferrite core piston can slide up and down in the inner chamber of supercharging shell; A point gas confinement plate is had at the spacing hole internal fixtion of ferrite core piston upper end, in the internal taper hole of the upper part of ferrite core piston, be provided with sealing cone or ball sealer, sealing cone or ball sealer are at internal taper hole and divide in point pore between gas confinement plate and internal taper hole and can move up and down; Seal at the protrusion platform of the lower end that the inside lower part of supercharging shell was provided with in airtight shrouding and supercharging shell; Cross airtight shrouding coordinate with the annular sealing surface protruding platform and can seal or open the gas-entered passageway entered in supercharging shell; When ferrite core piston is up, the inner chamber part of the supercharging shell of ferrite core piston lower part is air-inlet cavity; When ferrite core piston is descending, the inner chamber part of the supercharging shell of ferrite core piston upper part is extrusion chamber.Be provided with filter cleaner in the lower end of supercharging shell, the air outlet hole of filter cleaner communicates with the inlet hole of supercharging shell lower end; Be provided with gas outlet valve in the upper end of supercharging shell, the lower part of gas outlet valve is fixed in the center hole of the overlying one end of supercharging shell; The part that the upper-end surface of supercharging shell is exposed in the upper end of gas outlet valve is connected with gas holder by flexible pipe or hard tube.
The material of described protecting crust is the material of a type in metal, plastics, nylon, glass fibre reinforced plastics or the composite material of several types; The material of a type in material employing metal, plastics, nylon and the glass fibre reinforced plastics of hollow valve body and supercharging shell or the composite material of several types; Seal the material of a type in cone and ball sealer employing metal, plastics, nylon and rubber or the composite material of several types; Cross the material of a type in material employing metal, plastics, nylon and the glass fibre reinforced plastics of airtight shrouding or the composite material of several types; The material of ferrite core piston is the material of the hard to bear magnetic field suction of energy.
Described protecting crust is the hollow cavity of annular, and hollow cavity has string holes; Electromagnetic coil and field controller are installed in hollow cavity, or, electromagnetic coil, field controller and electronic remote controller are installed in hollow cavity; The inner of the annular housing of hollow cavity is fixed on supercharging shell; String holes is the hole allowing insulated electric conductor pass.
For the ease of protecting crust processing and be convenient to accessory to load in protecting crust, described protecting crust is the assemblying body after segmentation, and after the annular position of protecting crust is divided into two parts, recombinant is together.
The inner chamber of described supercharging shell is circular cylindrical cavity, and the cylndrical surface of columniform cavity is smooth curved surface; Upper end on the center line of inner chamber has that center hole passes supercharging shell, lower end has inlet hole to pass supercharging shell; There is protrusion platform protruding upward at the middle part of the lower end in supercharging shell, the upper end portion of protruding platform is annular sealing surface, the inside of protruding platform is inlet hole, air-inlet cavity when airtight shrouding was not installed in the upper end portion of protruding platform in supercharging shell communicates with inlet hole, and the annular sealing surface protruding platform coordinates with one side below the airtight shrouding of mistake; Described annular sealing surface is the upper-end surface of protruding platform, is smooth, smooth planar annular, and the upper end of the protrusion platform in supercharging shell coordinates with the sealing surface crossed below airtight shrouding.
Described gas outlet valve comprises hollow valve body and sealing is bored or ball sealer, and hollow valve body is hollow tubular, and internal taper hole is in the middle part of the inner chamber of hollow tubular or middle and lower part, and the internal diameter of the upper part of the internal taper hole in hollow tubular internal diameter that is large, lower part is little; There is return-air sealed end the lower end of hollow valve body, the lower end surface of return-air sealed end in the lower end of hollow valve body, upper-end surface is internal taper hole, the large end of internal taper hole communicates with the upper end of gas outlet valve, small end communicates with the lower end of gas outlet valve, and the inner conical surface of internal taper hole is provided with sealing cone or ball sealer; Can open when being with the gas of pressure from the endoporus of hollow valve body lower end inner conical surface with sealing bore or ball sealer sealing and form passage.
For the ease of supercharging shell processing and be convenient to accessory to load in supercharging shell, described supercharging shell is the assemblying body after segmentation; The upper end of the circular cylindrical cavity part in supercharging shell is divided into two sections, the main body that the upper part of segmentation place is pump cover, lower part is supercharging shell, center hole is on pump cover, and inlet hole is at the middle part of the main body lower end of supercharging shell, and the body combination of pump cover and supercharging shell becomes a composite entity; Or, the lower end of the circular cylindrical cavity part in supercharging shell is divided into two sections, the main body that the lower part of segmentation place is pump cover, upper part is supercharging shell, inlet hole is at the middle part of pump cover, center hole is at the middle part of the upper end of the main body of supercharging shell, and the body combination of pump cover and supercharging shell becomes a composite entity.
Described ferrite core piston is columniform iron core, the limited location hole, upper end of columniform iron core is a point pore below spacing hole, is internal taper hole below point pore, be vent below internal taper hole, the center line of internal taper hole and vent is on the cylinder center line of columniform iron core; There are vent and internal taper hole in the position of the center line of columniform iron core, and internal taper hole is on vent, and when not installing sealing cone or ball sealer in internal taper hole, internal taper hole communicates with vent and a point pore; Spacing hole is used for a fixing point of gas confinement plate, and point pore is for disperseing the gas that passes through and guiding gas to enter air passing hole on point gas confinement plate; The periphery of columniform iron core is smooth periphery, and smooth periphery has the annular groove of depression, and annular groove is embedded with seal ring; Periphery coordinates with the inner chamber of supercharging shell can the inner chamber of sealing type pressure shell, and can slide in the inner chamber of supercharging shell.Described spacing hole is the rounded face of circular hole circular hole is inlay a point gas confinement plate stationary plane, and the annular bottom surface of circular hole is the face that restriction point gas confinement plate inlays the degree of depth; A described point pore is the circular hole communicated with spacing hole and internal taper hole; Described vent is the hole communicated with air-inlet cavity and internal taper hole.
Described internal taper hole is the circular hole having tapering, the face of circular hole is inner conical surface, inner conical surface and the mating spherical surfaces sealing male cone (strobilus masculinus) or the ball sealer of boring, can inner conical surface be sealed under the effect of the gravity of sealing cone or ball sealer self, inner conical surface can be opened with sealing by suction when cone or ball sealer have above suction and bore or the passage of ball face sealing of ball sealer sealing; The air pressure sealed above cone or ball sealer is larger, and the gluing, sealing effect of sealing cone or ball sealer and inner conical surface is better.
A described point of gas confinement plate has the plate of air passing hole or meshed spacing net, and the anchor ring being embedded in spacing hole is adjacent to the base ring face of spacing hole; Air passing hole and mesh are used for allowing air pass through.
Described ball sealer is spherosome or oval ball, and the outer surface of spherosome or oval ball is sealing surface, and sealing surface is smooth sphere; Gravity by ball sealer self when the sphere of ball sealer and inner conical surface seal presses down and seals inner conical surface.
Described sealing cone is cone or cone cylinder, and the periphery of cone or cone cylinder is smooth male cone (strobilus masculinus); Gravity by ball sealer self when the male cone (strobilus masculinus) of sealing cone and inner conical surface seal presses down and seals inner conical surface.
The airtight shrouding of described mistake is circular flat board, and the part that below dull and stereotyped, one side coordinates with the upper end portion of protruding platform is sealing surface, and the part beyond the dull and stereotyped upper end portion with protruding platform coordinates has passing hole; The sealing surface crossing airtight shrouding is used for coordinating with the annular sealing surface protruding platform upper end, and passing hole is used for allowing air pass through.
Described field controller controls the controller that generates an electromagnetic field of electromagnetic coil, control time and the time length generated an electromagnetic field that electromagnetic field produces and after generating an electromagnetic field at every turn to the interval time generated an electromagnetic field again for the second time.
Described electronic remote controller connects and cuts off the circuit switch generated an electromagnetic field, and comprise the switch sections and electronic telecontrol part that switch on or off circuit, electronic telecontrol part comprises remote controller switch and electronic signal receiver; Remote controller switch is used for staff and carries with, and is convenient to the normal work of the energy-conservation compression set of staff's maneuveringair and cuts off the control circuit of air energy-saving compression set; Described electronic remote controller can have in the present invention, also can not have.
Described filter cleaner is the filter of dust in filtered air and impurity, and the upper end of filter cleaner has on air outlet hole, vertical plane or curved surface and has suction port.
Described inlet hole be air enter the inner chamber of supercharging shell through air passing hole, protruding the center portion of platform, inlet hole communicates with the inner chamber of supercharging shell.
In air-inlet cavity, lay in air, in extrusion chamber, extrude air and produce air pressure; When entering air in extrusion chamber, air-inlet cavity communicates with extrusion chamber; In extrusion chamber during deaeration, air-inlet cavity is sealed by the internal taper hole in sealing cone or ball sealer and ferrite core piston and is disconnected the gas-entered passageway entering extrusion chamber.
Described air energy-saving compression set in compressed-air actuated process, control into air passageways and go out air passageways one-way check valve in there is no return spring; When air-inlet cavity enters air, the opened airtight shrouding of suction of the up generation of ferrite core piston with protrude the sealing of platform and the passage opened into air, be arranged on sealing cone on the internal taper hole in ferrite core piston or ball sealer automatic decline return and close the passage entering air entered in extrusion chamber and seal under the effect of self gravitation; When extrusion chamber enters air, being arranged on the sealing cone of the internal taper hole of gas outlet valve or ball sealer utilizes the gravity of self to make sealing cone or ball sealer decline return and the passage of closing the discharge air on gas outlet valve seals automatically, and ferrite core piston is descending and make to produce pressure in air-inlet cavity and promote sealing cone or the up passage entering air entered in extrusion chamber of then opening of ball sealer; When extrusion chamber extrudes air, under the effect of outlet pressure, promote sealing cone on the internal taper hole of gas outlet valve or ball sealer up and open the passage of the discharge air of gas outlet valve, be arranged on sealing cone on the internal taper hole of ferrite core piston or ball sealer and utilize the gravity of self to make sealing cone or ball sealer decline return and the passage entering air of closing in ferrite core piston seals automatically.
In order to ensure that air energy-saving compression set can normally work, there is electronic remote controller, adopt electronic remote controller to control connection and the cut-out of the connecting circuit of electromagnetic coil; There is no electronic remote controller, adopt the circuit switch connecting insulated electric conductor to control connection and the cut-out of the connecting circuit of electromagnetic coil.
Keep shape in order to ensure protecting crust to protect electromagnetic coil and be not easy distortion, the cavity of protecting crust manufactures the skeleton having support.
Air in the air-inlet cavity promoting in supercharging shell to enable ferrite core piston enters in extrusion chamber, adopts iron core spring to move down as promotion ferrite core piston the power air in air-inlet cavity being clamp-oned extrusion chamber.
During use, have electronic remote controller, press the starting button of remote controller switch, the circuit of electronic remote controller and field controller connected by electronic signal receiver after receiving activating signal; There is no electronic remote controller, directly connect the power-on circuit of circuit switch and the field controller to be connected with insulated electric conductor; The power-on circuit that field controller connects electromagnetic coil generates an electromagnetic field; The pressure that the attraction force that electromagnetic field produces pulls ferrite core piston to overcome iron core spring moves up, when ferrite core piston starts up, be arranged on sealing cone on the internal taper hole of ferrite core piston or ball sealer descending return and close the passage that air enters extrusion chamber under the effect of the gravity of self; When ferrite core piston is up, ferrite core piston up and make the air in extrusion chamber create pressure, have the air of pressure from the endoporus of the sealed end of gas outlet valve lower end enter into internal taper hole in gas outlet valve promote sealing cone or ball sealer up and open the sealing channel of gas outlet valve, make the air in extrusion chamber enter into gas holder through gas outlet valve; Ferrite core piston is when up, ferrite core piston also makes to create pull of vacuum in air-inlet cavity, airtight shrouding was moved in pull of vacuum suction made airtight shrouding separate with the annular sealing surface protruding platform, air to enter into through inlet hole from filter cleaner and protrudes platform, then the passing hole of passing through on airtight shrouding enter in supercharging shell ferrite core piston below air-inlet cavity in.
Ferrite core piston is up move to the compression stage of compression iron core spring spacing time, the power-on circuit of field controller cutoff solenoid, electromagnetic field disappears, and ferrite core piston is descending under the promotion of iron core spring; When ferrite core piston starts descending, cross airtight shrouding descending and close and enter the gas-entered passageway of air-inlet cavity under the effect of self gravitation, sealing cone in gas outlet valve or ball sealer descending return and seal the inner conical surface of gas outlet valve under the effect of the gravity of self, has cut off the outlet passageway of extrusion chamber; Ferrite core piston is when descending, ferrite core piston promotes the air that enters in air-inlet cavity and makes air produce internal pressure, there is the air of pressure to enter into internal taper hole from the vent of ferrite core piston upwards to wash open and continues up after the sealing cone that seals with internal taper hole or ball sealer are shifted, enter in extrusion chamber through undue pore with after dividing the air passing hole on gas confinement plate.
Ferrite core piston is descending when putting in place under the promotion of iron core spring, sealing cone on the inner conical surface of ferrite core piston or ball sealer descending inner conical surface is shut and make air not return air-inlet cavity under the effect of the gravity of self, now, the power-on circuit that field controller connects again electromagnetic coil again generates an electromagnetic field and makes ferrite core piston up; The connection of circulation like this and cut off circuit, makes electromagnetic coil generate an electromagnetic field to pull that ferrite core piston is up and to allow iron core spring promote ferrite core piston descending, is constantly transported in gas holder after air compressing.
A manufacture method for air energy-saving compression set, is characterized in that:
During fabrication, the material of a type in protecting crust employing metal, plastics, nylon, glass fibre reinforced plastics or the composite material manufacture of several types; Hollow valve body and supercharging shell adopt the material of a type in metal, plastics, nylon and glass fibre reinforced plastics or the composite material manufacture of several types; Seal the material of a type in cone and ball sealer employing metal, plastics, nylon and rubber or the composite material manufacture of several types; Cross the material of a type in the employing of airtight shrouding metal, plastics, nylon and glass fibre reinforced plastics or the composite material manufacture of several types; Ferrite core piston adopts the material manufacture of the hard to bear magnetic field suction of energy.
Protecting crust creates the hollow cavity of annular, and hollow cavity has string holes, and string holes creates the hole allowing insulated electric conductor pass; Electromagnetic coil and field controller are installed in hollow cavity, or electromagnetic coil, field controller and electronic remote controller are installed in hollow cavity; The inner of the annular housing of hollow cavity is fixed on calms the anger on shell.
Conveniently assemble, during fabrication, after protecting crust is divided into two-part manufacture from the place that the shape of centre is maximum, recombinant together for protecting crust.
The inner chamber of supercharging shell creates columniform cavity, and the periphery of columniform cavity creates smooth curved surface; Upper end on the center line of inner chamber manufacture have through supercharging shell center hole, lower end manufactures has inlet hole to pass supercharging shell; The middle part of the lower end in supercharging shell manufactures protrusion platform protruding upward, the upper end portion of protruding platform creates annular sealing surface, the inside of protruding platform creates inlet hole, when airtight shrouding was not installed in the upper end portion of protruding platform, air-inlet cavity in supercharging shell communicates with inlet hole, and the annular sealing surface protruding platform coordinates with one side below the airtight shrouding of mistake; Described annular sealing surface is manufactured on the upper-end surface of the protrusion platform in supercharging shell, creates smooth, smooth planar annular, and the annular sealing surface protruding platform upper end coordinates with the sealing surface crossed below airtight shrouding.
Gas outlet valve creates hollow valve body and sealing is bored or ball sealer two-part, hollow valve body creates hollow tubular, internal taper hole is manufactured on middle part or the middle and lower part of the inner chamber of hollow tubular, and the internal diameter that the internal diameter that the upper part of the internal taper hole in hollow tubular manufactures is large, lower part manufactures is little; The lower end of hollow valve body manufactures return-air sealed end, the lower end surface of return-air sealed end is manufactured on the lower end of hollow valve body, upper-end surface creates internal taper hole, the large end of internal taper hole communicates with the upper end of gas outlet valve, small end communicates with the lower end of gas outlet valve, and the inner conical surface of internal taper hole is provided with sealing cone or ball sealer; Can open when being with the gas of pressure from the endoporus of hollow valve body lower end inner conical surface with sealing bore or ball sealer sealing and form passage.
For the ease of supercharging shell processing and be convenient to accessory to load in supercharging shell, described supercharging shell create segmentation processing manufacture after assemblying body; The upper end of the circular cylindrical cavity part in supercharging shell is divided into two sections of manufactures, the main body that the upper part of segmentation place creates pump cover, lower part creates supercharging shell, center hole is manufactured on pump cover, inlet hole is manufactured on the middle part of the main body lower end of supercharging shell, and being combined into after the main body after pump cover and supercharging shell manufactures is a composite entity; Or, the lower end of the circular cylindrical cavity part in supercharging shell is divided into two sections of manufactures, the main body that the lower part of segmentation place creates pump cover, upper part creates supercharging shell, inlet hole is manufactured on the middle part of pump cover, center hole is manufactured on the middle part of the upper end of the main body of supercharging shell, and being combined into after the main body of pump cover and supercharging shell manufactures is a composite entity.
Ferrite core piston creates columniform iron core, the upper end of columniform iron core manufactures limited location hole, manufacture below spacing hole and have a point pore, divide manufacture below pore to have internal taper hole, manufacture below internal taper hole and have the center line of vent internal taper hole and vent manufacture on the cylinder center line of columniform iron core; The position of the center line of columniform iron core manufactures vent and internal taper hole, and internal taper hole is manufactured on above vent, below point pore, and when not installing sealing cone or ball sealer in internal taper hole, internal taper hole communicates with vent and a point pore; The periphery of columniform iron core creates smooth periphery, and smooth periphery manufactures the annular groove having depression, and annular groove is embedded with seal ring; Periphery coordinates with the inner chamber of supercharging shell can the inner chamber of sealing type pressure shell, and can slide in the inner chamber of supercharging shell.Described spacing hole creates circular hole, and the ring surface of circular hole creates inlays a point gas confinement plate stationary plane, and the annular bottom surface of circular hole creates the face that restriction point gas confinement plate inlays the degree of depth; A described point pore creates circular hole, communicates with spacing hole and internal taper hole; Described vent creates the circular hole communicated with internal taper hole.
Described internal taper hole creates the circular hole of tapering, the face of circular hole creates inner conical surface, can inner conical surface be sealed under the effect of the gravity of sealing cone or ball sealer self, inner conical surface can be opened with sealing by suction when cone or ball sealer have above suction and bore or the passage of ball face sealing of ball sealer sealing; The air pressure sealed above cone or ball sealer is larger, and the gluing, sealing effect of sealing cone or ball sealer and inner conical surface is better.
Point gas confinement plate creates the plate of air passing hole or meshed spacing net, and the anchor ring being embedded in spacing hole is adjacent to the base ring face of spacing hole; Air passing hole and mesh create the hole allowing air pass through.
Ball sealer creates spherosome or oval ball, and the outer surface of spherosome or oval ball creates sealing surface, and sealing surface creates smooth sphere; Gravity by ball sealer self when the sphere of ball sealer and inner conical surface seal presses down and seals inner conical surface.
Sealing cone creates cone or cone cylinder, and the periphery of cone or cone cylinder creates male cone (strobilus masculinus), and male cone (strobilus masculinus) coordinates with inner conical surface; Press down by sealing the gravity of boring self and seal inner conical surface when the male cone (strobilus masculinus) of ball sealer and inner conical surface seal.
Cross airtight shrouding and create circular flat board, the part that below dull and stereotyped, one side coordinates with the upper end portion of protruding platform creates sealing surface, and the part beyond the dull and stereotyped upper end portion with protruding platform coordinates manufactures the passing hole allowing gas pass through; The sealing surface crossing airtight shrouding coordinates with the annular sealing surface protruding platform upper end.
Field controller creates and controls the controller that generates an electromagnetic field of electromagnetic coil, control time that electromagnetic field produces and the time that generates an electromagnetic field length and after generating an electromagnetic field at every turn to the interval time generated an electromagnetic field again for the second time.
Electronic remote controller creates to be connected and cuts off the circuit switch generated an electromagnetic field, and comprise the switch sections and electronic telecontrol part that switch on or off circuit, electronic telecontrol part comprises remote controller switch and electronic signal receiver; Described electronic remote controller can have in the present invention, also can not have.
Filter cleaner creates the filter of dust in filtered air and impurity, and the upper end of filter cleaner manufactures to have air outlet hole, vertical plane or curved surface manufacture suction port.
Inlet hole create air enter the inner chamber of supercharging shell through via hole, be manufactured on and protrude the center portion of platform, inlet hole communicates with the inner chamber of supercharging shell.
In order to ensure that air energy-saving compression set can normally work, there is electronic remote controller, adopt electronic remote controller to control connection and the cut-out of the connecting circuit of electromagnetic coil; There is no electronic remote controller, adopt the circuit switch connecting insulated electric conductor to control connection and the cut-out of the connecting circuit of electromagnetic coil;
Keep shape in order to ensure protecting crust to protect electromagnetic coil and be not easy distortion, the cavity of protecting crust manufactures the skeleton having support;
Air in the air-inlet cavity promoting in supercharging shell to enable ferrite core piston enters in extrusion chamber, adopts iron core spring to move down as promotion ferrite core piston the power air in air-inlet cavity being clamp-oned extrusion chamber.
In protecting crust, be provided with electromagnetic coil, electromagnetic coil is fixed on the upper part outside supercharging shell, and protecting crust is fixed on the outside protection electromagnetic coil on the top of supercharging shell; Below the outside of protecting crust, one side is fixed with foot rest, and the lower end of foot rest is fixed on above gas holder, and the lower end of foot rest is lower than the position of lower end of filter cleaner being fixed on supercharging shell lower end.The circuit connecting electromagnetic coil is connected with field controller, and the circuit of field controller is connected with insulated electric conductor, and field controller is arranged in protecting crust; Or, the circuit connecting electromagnetic coil is connected with field controller, the circuit of field controller is connected with electronic remote controller, and electronic remote controller is connected with insulated electric conductor, and the electronic signal receiver of field controller, electronic remote controller and electronic remote controller is arranged in protecting crust.Airtight shrouding, iron core spring, ferrite core piston, sealing cone or ball sealer, point gas confinement plate were installed in supercharging shell, iron core spring fitting is at the upper part of the inner chamber of supercharging shell, ferrite core piston is arranged on the lower part of the inner chamber of supercharging shell, the upper end portion or be pressed in that iron core spring is pressed in ferrite core piston is fixed on point gas confinement plate of ferrite core piston upper end portion, and ferrite core piston can slide up and down in the inner chamber of supercharging shell; A point gas confinement plate is had at the spacing hole internal fixtion of ferrite core piston upper end, in the internal taper hole of the upper part of ferrite core piston, be provided with sealing cone or ball sealer, sealing cone or ball sealer are at internal taper hole and divide in point pore between gas confinement plate and internal taper hole and can move up and down; Seal at the protrusion platform of the lower end that the inside lower part of supercharging shell was provided with in airtight shrouding and supercharging shell; Cross airtight shrouding coordinate with the annular sealing surface protruding platform and can seal or open the gas-entered passageway entered in supercharging shell; When ferrite core piston is up, the inner chamber part of the supercharging shell of ferrite core piston lower part is air-inlet cavity; When ferrite core piston is descending, the inner chamber part of the supercharging shell of ferrite core piston upper part is extrusion chamber.Be provided with filter cleaner in the lower end of supercharging shell, the air outlet hole of filter cleaner communicates with the inlet hole of supercharging shell lower end; Be provided with gas outlet valve in the upper end of supercharging shell, the lower part of gas outlet valve is fixed in the center hole of the overlying one end of supercharging shell; The part that the upper-end surface of supercharging shell is exposed in the upper end of gas outlet valve is connected with gas holder by flexible pipe or hard tube.
The compact structure of air energy-saving compression set of the present invention, vibrate little, utilization rate of electrical is high, powerful, compressed-air actuated efficiency is high; The market prospects of industrialization are good, commercial value is high, manufacture and use all very convenient.
Accompanying drawing explanation
Fig. 1 and Fig. 2 is the structural representation of air energy-saving compression set;
Fig. 3 is the structural representation of ferrite core piston;
Fig. 4 is the schematic appearance of the plan view of ferrite core piston.
Shown in figure: supercharging shell 1, ferrite core piston 2, iron core spring 3, hollow valve body 4, sealing cone or ball sealer 5, point gas confinement plate 6, air passing hole 7, electromagnetic coil 8, protecting crust 9, cross airtight shrouding 10, passing hole 11, inlet hole 12, filter cleaner 13, suction port 14, foot rest 15, vent 16, internal taper hole 17, point pore 18, spacing hole 19, inner conical surface 21, annular bottom surface 25.
Embodiment
Air energy-saving compression set of the present invention mainly comprises protecting crust 9, electromagnetic coil 8, supercharging shell 1, inlet hole 12, crosses airtight shrouding 10, sealing cone or ball sealer 5, iron core spring 3, ferrite core piston 2, point gas confinement plate 6, internal taper hole 17, vent 16, gas outlet valve, field controller; Or comprise protecting crust 9, electromagnetic coil 8, supercharging shell 1, inlet hole 12, cross airtight shrouding 10, sealing cone or ball sealer 5, iron core spring 3, ferrite core piston 2, point gas confinement plate 6, internal taper hole 17, vent 16, gas outlet valve, field controller, electronic remote controller.
In protecting crust 9, be provided with electromagnetic coil 8, electromagnetic coil 8 is fixed on the upper part outside supercharging shell 1, and protecting crust 9 is fixed on the outside protection electromagnetic coil 8 on the top of supercharging shell 1; Below the outside of protecting crust 9, one side is fixed with foot rest, and the lower end of foot rest is fixed on 15 of gas holder above, and the lower end of foot rest 15 is lower than the position of lower end of filter cleaner being fixed on supercharging shell 1 lower end.
The circuit connecting electromagnetic coil 8 is connected with field controller, and the circuit of field controller is connected with insulated electric conductor, and field controller is arranged in protecting crust 9; Or the circuit connecting electromagnetic coil 8 is connected with field controller, the circuit of field controller is connected with electronic remote controller, electronic remote controller is connected with insulated electric conductor, and the electronic signal receiver of field controller, electronic remote controller and electronic remote controller is arranged in protecting crust 9.
Airtight shrouding 10, iron core spring 3, ferrite core piston 2, sealing cone or ball sealer 5, point gas confinement plate 6 were installed in supercharging shell 1, iron core spring 3 is arranged on the upper part of the inner chamber of supercharging shell 1, ferrite core piston 2 is arranged on the lower part of the inner chamber of supercharging shell 1, the upper end portion or be pressed in that iron core spring 3 is pressed in ferrite core piston 2 is fixed on point gas confinement plate 6 of ferrite core piston 2 upper end portion, and ferrite core piston 2 can slide up and down in the inner chamber of supercharging shell 1; A point gas confinement plate 6 is had at spacing hole 19 internal fixtion of ferrite core piston 2 upper end, in the internal taper hole 17 of the upper part of ferrite core piston 2, be provided with sealing cone or ball sealer 5, sealing cone or ball sealer 5 are at internal taper hole 17 and divide in point pore 18 between gas confinement plate 6 and internal taper hole 17 and can move up and down; At the inside lower part of supercharging shell 1, airtight shrouding 10 was installed to seal with the protrusion platform of the lower end in supercharging shell 1; Cross airtight shrouding 10 coordinate with the annular sealing surface protruding platform and can seal or open the gas-entered passageway entered in supercharging shell 1; When ferrite core piston 2 is up, the inner chamber part of the supercharging shell 1 of ferrite core piston 2 lower part is air-inlet cavity; When ferrite core piston 2 is descending, the inner chamber part of the supercharging shell 1 of ferrite core piston 2 upper part is extrusion chamber.Be provided with filter cleaner in the lower end of supercharging shell 1, the air outlet hole of filter cleaner communicates with the inlet hole of supercharging shell 1 lower end; Be provided with gas outlet valve in the upper end of supercharging shell 1, the lower part of gas outlet valve is fixed in the center hole of the overlying one end of supercharging shell 1; The part that the upper-end surface of supercharging shell 1 is exposed in the upper end of gas outlet valve is connected with gas holder by flexible pipe or hard tube.
During fabrication, protecting crust 9 adopts the material of the type in metal, plastics, nylon, glass fibre reinforced plastics or the composite material manufacture of several types; Hollow valve body 4 and supercharging shell 1 adopt the material of the type in metal, plastics, nylon and glass fibre reinforced plastics or the composite material manufacture of several types; Sealing cone or ball sealer 5 adopt the material of the type in metal, plastics, nylon and rubber or the composite material manufacture of several types; Cross airtight shrouding 10 and adopt the material of the type in metal, plastics, nylon and glass fibre reinforced plastics or the composite material manufacture of several types; Ferrite core piston 2 adopts the material manufacture of the hard to bear magnetic field suction of energy.
Protecting crust 9 creates the hollow cavity of annular, and hollow cavity has string holes, and string holes creates the hole allowing insulated electric conductor pass; Electromagnetic coil 8 and field controller are installed in hollow cavity, or, electromagnetic coil 8, field controller and electronic remote controller are installed in hollow cavity; The inner of the annular housing of hollow cavity is fixed on supercharging shell 1.
Conveniently assemble, during fabrication, after protecting crust 9 is divided into two-part manufacture from the place that the shape of centre is maximum, recombinant together for protecting crust 9.
The inner chamber of supercharging shell 1 creates columniform cavity, and the periphery of columniform cavity creates smooth curved surface; Upper end on the center line of inner chamber manufacture have through supercharging shell 1 center hole, lower end manufactures has inlet hole 12 through supercharging shell 1; The middle part of the lower end in supercharging shell 1 manufactures protrusion platform protruding upward, the upper end portion of protruding platform creates annular sealing surface, the inside of protruding platform creates inlet hole 12, when airtight shrouding 10 was not installed in the upper end portion of protruding platform, air-inlet cavity in supercharging shell 1 communicates with inlet hole 12, and the annular sealing surface protruding platform coordinates with one side below the airtight shrouding 10 of mistake; Described annular sealing surface is manufactured on the upper-end surface of the protrusion platform in supercharging shell 1, creates smooth, smooth planar annular, and the annular sealing surface protruding platform upper end coordinates with the sealing surface crossed below airtight shrouding 10.
Gas outlet valve creates hollow valve body 4 and sealing is bored or ball sealer 5 two-part, hollow valve body 4 creates hollow tubular, internal taper hole 17 is manufactured on middle part or the middle and lower part of the inner chamber of hollow tubular, and the internal diameter that the internal diameter that the upper part of the internal taper hole 17 in hollow tubular manufactures is large, lower part manufactures is little; The lower end of hollow valve body 4 manufactures return-air sealed end, the lower end surface of return-air sealed end is manufactured on the lower end of hollow valve body 4, upper-end surface creates internal taper hole 17, the large end of internal taper hole 17 communicates with the upper end of gas outlet valve, small end communicates with the lower end of gas outlet valve, and the inner conical surface 21 of internal taper hole 17 is provided with sealing cone or ball sealer 5; Can open when being with the gas of pressure from the endoporus of hollow valve body 4 lower end inner conical surface 21 bore with sealing or ball sealer 5 sealing and form passage.
For the ease of supercharging shell 1 processing and be convenient to accessory to load in supercharging shell 1, described supercharging shell 1 create segmentation processing manufacture after assemblying body; The upper end of the circular cylindrical cavity part in supercharging shell 1 is divided into two sections of manufactures, the main body that the upper part of segmentation place creates pump cover, lower part creates supercharging shell 1, center hole is manufactured on pump cover, inlet hole 12 is manufactured on the middle part of the main body lower end of supercharging shell 1, and being combined into after the main body after pump cover and supercharging shell 1 manufactures is a composite entity; Or, the lower end of the circular cylindrical cavity part in supercharging shell 1 is divided into two sections of manufactures, the main body that the lower part of segmentation place creates pump cover, upper part creates supercharging shell 1, inlet hole 12 is manufactured on the middle part of pump cover, center hole is manufactured on the middle part of the upper end of the main body of supercharging shell 1, and being combined into after the main body of pump cover and supercharging shell 1 manufactures is a composite entity.
Ferrite core piston 2 creates columniform iron core, the upper end of columniform iron core manufactures limited location hole 19, manufacture below spacing hole 19 and have point pore 18, divide manufacture below pore 18 to have internal taper hole 17, manufacture below internal taper hole 17 and have the center line of vent 16 internal taper hole 17 and vent 16 manufacture on the cylinder center line of columniform iron core; The position of the center line of columniform iron core manufactures vent 16 and internal taper hole 17, internal taper hole 17 is manufactured on above vent 16, below point pore 18, when not installing sealing cone or ball sealer 5 in internal taper hole 17, internal taper hole 17 communicates with vent 16 and a point pore 18; The periphery of columniform iron core creates smooth periphery, and smooth periphery manufactures the annular groove having depression, and annular groove is embedded with seal ring; Periphery coordinates with the inner chamber of supercharging shell 1 can the inner chamber of sealing type pressure shell 1, and can slide in the inner chamber of supercharging shell 1.Described spacing hole 19 creates circular hole, and the ring surface of circular hole creates inlays point gas confinement plate 6 stationary plane, and the annular bottom surface 25 of circular hole creates the face that restriction point gas confinement plate 6 inlays the degree of depth; A described point pore 18 creates circular hole, communicates with spacing hole 19 and internal taper hole 17; Described vent 16 creates the circular hole communicated with internal taper hole 17.
Described internal taper hole 17 creates the circular hole of tapering, the face of circular hole creates inner conical surface 21, inner conical surface 21 can be sealed, sealing the passage can being opened inner conical surface 21 and ball face sealing when cone or ball sealer 5 have above suction by suction under the effect of the gravity of sealing cone or ball sealer 5 self; The air pressure sealed above cone or ball sealer 5 is larger, and the gluing, sealing effect of sealing cone or ball sealer 5 and inner conical surface 21 is better.
Point gas confinement plate 6 creates the plate of air passing hole 7 or meshed spacing net, and the anchor ring being embedded in spacing hole 19 is adjacent to the base ring face of spacing hole 19; Air passing hole 7 and mesh create the hole allowing air pass through.
Sealing cone 5 creates cone or cone cylinder, and the periphery of cone or cone cylinder creates male cone (strobilus masculinus), and male cone (strobilus masculinus) coordinates with inner conical surface; Press down by sealing the gravity of boring self and seal inner conical surface when the male cone (strobilus masculinus) of ball sealer and inner conical surface seal.
Ball sealer 5 creates spherosome or oval ball, the outer surface of spherosome or oval ball creates sealing surface, and sealing surface creates smooth sphere; Gravity by ball sealer self when the sphere of ball sealer 5 and inner conical surface 21 seal presses down and seals inner conical surface 21.
Cross airtight shrouding 10 and create circular flat board, the part that below dull and stereotyped, one side coordinates with the upper end portion of protruding platform creates sealing surface, and the part beyond the dull and stereotyped upper end portion with protruding platform coordinates manufactures the passing hole 11 allowing gas pass through; The sealing surface crossing airtight shrouding 10 coordinates with the annular sealing surface protruding platform upper end.
Field controller creates and controls the controller that generates an electromagnetic field of electromagnetic coil 8, control time that electromagnetic field produces and the time that generates an electromagnetic field length and after generating an electromagnetic field at every turn to the interval time generated an electromagnetic field again for the second time.
Electronic remote controller creates to be connected and cuts off the circuit switch generated an electromagnetic field, and comprise the switch sections and electronic telecontrol part that switch on or off circuit, electronic telecontrol part comprises remote controller switch and electronic signal receiver; Described electronic remote controller can have in the present invention, also can not have.
Filter cleaner 15 creates the filter of dust in filtered air and impurity, and the upper end of filter cleaner manufactures to have air outlet hole, vertical plane or curved surface manufacture suction port.
Inlet hole 12 create air enter the inner chamber of supercharging shell 1 through via hole, be manufactured on and protrude the center portion of platform, inlet hole 12 communicates with the inner chamber of supercharging shell 1.
In order to ensure that air energy-saving compression set can normally work, there is electronic remote controller, adopt electronic remote controller to control connection and the cut-out of the connecting circuit of electromagnetic coil; There is no electronic remote controller, adopt the circuit switch connecting insulated electric conductor to control connection and the cut-out of the connecting circuit of electromagnetic coil;
Keep shape in order to ensure protecting crust 9 can protect electromagnetic coil 8 and be not easy distortion, the cavity of protecting crust 9 manufactures the skeleton having support;
Air in the air-inlet cavity that can promote in supercharging shell 1 to make ferrite core piston 2 enters in extrusion chamber, adopts iron core spring 3 to move down as promotion ferrite core piston 2 power air in air-inlet cavity being clamp-oned extrusion chamber.
In air-inlet cavity, lay in air, in extrusion chamber, extrude air and produce air pressure; When entering air in extrusion chamber, air-inlet cavity communicates with extrusion chamber; In extrusion chamber during deaeration, air-inlet cavity is sealed by sealing cone or ball sealer 5 with the internal taper hole 17 in ferrite core piston 2 and disconnects the gas-entered passageway entering extrusion chamber.
Described air energy-saving compression set in compressed-air actuated process, control into air passageways and go out air passageways one-way check valve in there is no return spring; When air-inlet cavity enters air, the opened airtight shrouding 10 of the suction of the up generation of ferrite core piston 2 with protrude the sealing of platform and the passage opened into air, be arranged on sealing cone on the internal taper hole 17 in ferrite core piston 2 or ball sealer 5 automatic decline return and close the passage entering air entered in extrusion chamber and seal under the effect of self gravitation; When extrusion chamber enters air, being arranged on the sealing cone of the internal taper hole 17 of gas outlet valve or ball sealer 5 utilizes the gravity of self to make sealing cone or ball sealer 5 decline return and the passage of closing the discharge air on gas outlet valve seals automatically, and ferrite core piston 2 is descending and make to produce air-inlet cavity in pressure and promote sealing and bore or the up passage entering air entered in extrusion chamber of then opening of ball sealer 5; When extrusion chamber extrudes air, under the effect of outlet pressure, promote sealing cone on the internal taper hole 17 of gas outlet valve or ball sealer 5 up and open the passage of the discharge air of gas outlet valve, be arranged on sealing cone on the internal taper hole 17 of ferrite core piston 2 or ball sealer 5 and utilize the gravity of self to make sealing cone or ball sealer 5 decline return and the passage entering air of closing in ferrite core piston 2 seals automatically.
During use, have electronic remote controller, press the starting button of remote controller switch, the circuit of electronic remote controller and field controller connected by electronic signal receiver after receiving activating signal; There is no electronic remote controller, directly connect the power-on circuit of circuit switch and the field controller to be connected with insulated electric conductor; The power-on circuit that field controller connects electromagnetic coil 8 generates an electromagnetic field; The pressure that the attraction force that electromagnetic field produces pulls ferrite core piston 2 to overcome iron core spring 3 moves up, when ferrite core piston 2 starts up, be arranged on sealing cone on the internal taper hole 17 of ferrite core piston 2 or ball sealer 5 descending return and close the passage that air enters extrusion chamber under the effect of the gravity of self; When ferrite core piston 2 is up, ferrite core piston 2 up and make the air in extrusion chamber create pressure, have the air of pressure from the endoporus of the sealed end of gas outlet valve lower end enter into internal taper hole 17 in gas outlet valve promote sealing cone or ball sealer 5 up and open the sealing channel of gas outlet valve, make the air in extrusion chamber enter into gas holder through gas outlet valve; Ferrite core piston 2 is when up, ferrite core piston 2 also makes to create pull of vacuum in air-inlet cavity, airtight shrouding 10 was moved in pull of vacuum suction made airtight shrouding 10 separate with the annular sealing surface protruding platform, air to enter into through inlet hole 12 from filter cleaner and protrudes platform, then the passing hole 11 of passing through on airtight shrouding 10 enter in supercharging shell 1 ferrite core piston 2 below air-inlet cavity in.
Ferrite core piston 2 is up move to the compression stage of compression iron core spring 3 spacing time, the power-on circuit of field controller cutoff solenoid 8, electromagnetic field disappears, and ferrite core piston 2 is descending under the promotion of iron core spring 3; When ferrite core piston 2 starts descending, cross airtight shrouding 10 descending and close and enter the gas-entered passageway of air-inlet cavity under the effect of self gravitation, sealing cone in gas outlet valve or ball sealer 5 descending return and seal the inner conical surface 21 of gas outlet valve under the effect of the gravity of self, has cut off the outlet passageway of extrusion chamber; Ferrite core piston 2 is when descending, ferrite core piston 2 promotes the air that enters in air-inlet cavity and makes air produce internal pressure, there is the air of pressure to enter into internal taper hole 17 from the vent 16 of ferrite core piston 2 upwards to wash open and continue up after the sealing cone that seals with internal taper hole 17 or ball sealer 5 are shifted, enter in extrusion chamber after the air passing hole 7 on undue pore 18 and point gas confinement plate 6.
Ferrite core piston 2 is descending when putting in place under the promotion of iron core spring 3, sealing cone on the inner conical surface 21 of ferrite core piston 2 or ball sealer 5 descending inner conical surface 21 is shut and make air not return air-inlet cavity under the effect of the gravity of self, now, the power-on circuit that field controller connects again electromagnetic coil 8 again generates an electromagnetic field and makes ferrite core piston 2 up; The connection of circulation like this and cut off circuit, makes electromagnetic coil 8 generate an electromagnetic field to pull that ferrite core piston 2 is up and to allow iron core spring 3 promote ferrite core piston 2 descending, is constantly transported in gas holder after air compressing.

Claims (6)

1. an air energy-saving compression set, is characterized in that: described air energy-saving compression set comprises protecting crust, electromagnetic coil, supercharging shell, inlet hole, crosses airtight shrouding, ball sealer, iron core spring, ferrite core piston, point gas confinement plate, internal taper hole, vent, gas outlet valve, field controller;
In protecting crust, be provided with electromagnetic coil, electromagnetic coil is fixed on the upper part outside supercharging shell, and protecting crust is fixed on the outside protection electromagnetic coil on the top of supercharging shell; Below the outside of protecting crust, one side is fixed with foot rest, and the lower end of foot rest is fixed on above gas holder, and the lower end of foot rest is lower than the position of lower end of filter cleaner being fixed on supercharging shell lower end;
The circuit connecting electromagnetic coil is connected with field controller, and the circuit of field controller is connected with insulated electric conductor, and field controller is arranged in protecting crust;
Airtight shrouding, iron core spring, ferrite core piston, ball sealer, point gas confinement plate were installed in supercharging shell, iron core spring fitting is at the upper part of the inner chamber of supercharging shell, ferrite core piston is arranged on the lower part of the inner chamber of supercharging shell, the upper end portion or be pressed in that iron core spring is pressed in ferrite core piston is fixed on point gas confinement plate of ferrite core piston upper end portion, and ferrite core piston can slide up and down in the inner chamber of supercharging shell; Have a point gas confinement plate at the spacing hole internal fixtion of ferrite core piston upper end, in the internal taper hole of the upper part of ferrite core piston, be provided with ball sealer, ball sealer can move up and down dividing in pore and internal taper hole between internal taper hole and point gas confinement plate; Seal at the protrusion platform of the lower end that the inside lower part of supercharging shell was provided with in airtight shrouding and supercharging shell; Cross airtight shrouding coordinate with the annular sealing surface protruding platform and can seal or open the gas-entered passageway entered in supercharging shell; When ferrite core piston is up, the inner chamber part of the supercharging shell of ferrite core piston lower part is air-inlet cavity; When ferrite core piston is descending, the inner chamber part of the supercharging shell of ferrite core piston upper part is extrusion chamber; Be provided with filter cleaner in the lower end of supercharging shell, the air outlet hole of filter cleaner communicates with the inlet hole of supercharging shell lower end; Be provided with gas outlet valve in the upper end of supercharging shell, the lower part of gas outlet valve is fixed in the center hole of the overlying one end of supercharging shell; The part that the upper-end surface of supercharging shell is exposed in the upper end of gas outlet valve is connected with gas holder by flexible pipe or hard tube;
The material of described protecting crust is the material of a type in metal, plastics, nylon, glass fibre reinforced plastics or the composite material of several types; The material of a type in material employing metal, plastics, nylon and the glass fibre reinforced plastics of hollow valve body and supercharging shell or the composite material of several types; The material of a type in material employing metal, plastics, nylon and the rubber of ball sealer or the composite material of several types; Cross the material of a type in material employing metal, plastics, nylon and the glass fibre reinforced plastics of airtight shrouding or the composite material of several types; The material of ferrite core piston is the material of the hard to bear magnetic field suction of energy;
Described protecting crust is the hollow cavity of annular, hollow cavity has string holes, is provided with electromagnetic coil and field controller in hollow cavity; The inner of the annular housing of hollow cavity is fixed on supercharging shell; String holes is the hole allowing insulated electric conductor pass;
For the ease of protecting crust processing and be convenient to accessory to load in protecting crust, described protecting crust is the assemblying body after segmentation, and after the annular position of protecting crust is divided into two parts, recombinant is together;
The inner chamber of described supercharging shell is circular cylindrical cavity, and the cylndrical surface of columniform cavity is smooth curved surface; Upper end on the center line of inner chamber has that center hole passes supercharging shell, lower end has inlet hole to pass supercharging shell; There is protrusion platform protruding upward at the middle part of the lower end in supercharging shell, the upper end portion of protruding platform is annular sealing surface, the inside of protruding platform is inlet hole, air-inlet cavity when airtight shrouding was not installed in the upper end portion of protruding platform in supercharging shell communicates with inlet hole, and the annular sealing surface protruding platform coordinates with one side below the airtight shrouding of mistake; Described annular sealing surface is the upper-end surface of protruding platform, is smooth, smooth planar annular, and the upper end of the protrusion platform in supercharging shell coordinates with the sealing surface crossed below airtight shrouding;
Described gas outlet valve comprises hollow valve body and ball sealer, and hollow valve body is hollow tubular, and internal taper hole is in the middle part of the inner chamber of hollow tubular or middle and lower part, and the internal diameter of the upper part of the internal taper hole in hollow tubular internal diameter that is large, lower part is little; There is return-air sealed end the lower end of hollow valve body, the lower end surface of return-air sealed end in the lower end of hollow valve body, upper-end surface is internal taper hole, the large end of internal taper hole communicates with the upper end of gas outlet valve, small end communicates with the lower end of gas outlet valve, and the inner conical surface of internal taper hole is provided with ball sealer; The sealing of inner conical surface and ball sealer can be opened when being with the gas of pressure from the endoporus of hollow valve body lower end and form passage;
For the ease of supercharging shell processing and be convenient to accessory to load in supercharging shell, described supercharging shell is the assemblying body after segmentation; The upper end of the circular cylindrical cavity part in supercharging shell is divided into two sections, the main body that the upper part of segmentation place is pump cover, lower part is supercharging shell, center hole is on pump cover, and inlet hole is at the middle part of the main body lower end of supercharging shell, and the body combination of pump cover and supercharging shell becomes a composite entity; Or, the lower end of the circular cylindrical cavity part in supercharging shell is divided into two sections, the main body that the lower part of segmentation place is pump cover, upper part is supercharging shell, inlet hole is at the middle part of pump cover, center hole is at the middle part of the upper end of the main body of supercharging shell, and the body combination of pump cover and supercharging shell becomes a composite entity;
Described ferrite core piston is columniform iron core, the limited location hole, upper end of columniform iron core is a point pore below spacing hole, is internal taper hole below point pore, be vent below internal taper hole, the center line of internal taper hole and vent is on the cylinder center line of columniform iron core; There are vent and internal taper hole in the position of the center line of columniform iron core, and internal taper hole is on vent, and when not installing ball sealer in internal taper hole, internal taper hole communicates with vent and a point pore; Spacing hole is used for a fixing point of gas confinement plate, and point pore is for disperseing the gas that passes through and guiding gas to enter air passing hole on point gas confinement plate; The periphery of columniform iron core is smooth periphery, and smooth periphery has the annular groove of depression, and annular groove is embedded with seal ring; Periphery coordinates with the inner chamber of supercharging shell can the inner chamber of sealing type pressure shell, and can slide in the inner chamber of supercharging shell; Described spacing hole is the rounded face of circular hole circular hole is inlay a point gas confinement plate stationary plane, and the annular bottom surface of circular hole is the face that restriction point gas confinement plate inlays the degree of depth; A described point pore is the circular hole communicated with spacing hole and internal taper hole; Described vent is the hole communicated with air-inlet cavity and internal taper hole;
Described internal taper hole is the circular hole having tapering, the face of circular hole is inner conical surface, the mating spherical surfaces of inner conical surface and ball sealer, can inner conical surface be sealed under the effect of the gravity of ball sealer self, the passage of the ball face sealing of inner conical surface and ball sealer when having suction on ball sealer, can be opened by suction; Air pressure above ball sealer is larger, and the gluing, sealing effect of ball sealer and inner conical surface is better;
A described point of gas confinement plate has the plate of air passing hole or meshed spacing net, and the anchor ring being embedded in spacing hole is adjacent to the base ring face of spacing hole; Air passing hole and mesh are used for allowing air pass through;
Described ball sealer is spherosome or oval ball, and the outer surface of spherosome or oval ball is sealing surface, and sealing surface is smooth sphere; Gravity by ball sealer self when the sphere of ball sealer and inner conical surface seal presses down and seals inner conical surface;
The airtight shrouding of described mistake is circular flat board, and the part that below dull and stereotyped, one side coordinates with the upper end portion of protruding platform is sealing surface, and the part beyond the dull and stereotyped upper end portion with protruding platform coordinates has passing hole; The sealing surface crossing airtight shrouding is used for coordinating with the annular sealing surface protruding platform upper end, and passing hole is used for allowing air pass through;
Described field controller controls the controller that generates an electromagnetic field of electromagnetic coil, control time and the time length generated an electromagnetic field that electromagnetic field produces and after generating an electromagnetic field at every turn to the interval time generated an electromagnetic field again for the second time;
Described filter cleaner is the filter of dust in filtered air and impurity, and the upper end of filter cleaner has on air outlet hole, vertical plane or curved surface and has suction port;
Described inlet hole be air enter the inner chamber of supercharging shell through air passing hole, protruding the center portion of platform, inlet hole communicates with the inner chamber of supercharging shell;
In air-inlet cavity, lay in air, in extrusion chamber, extrude air and produce air pressure; When entering air in extrusion chamber, air-inlet cavity communicates with extrusion chamber; In extrusion chamber during deaeration, air-inlet cavity is sealed by the internal taper hole in ball sealer and ferrite core piston and disconnects the gas-entered passageway entering extrusion chamber;
Described air energy-saving compression set in compressed-air actuated process, control into air passageways and go out air passageways one-way check valve in there is no return spring; When air-inlet cavity enters air, the opened airtight shrouding of suction of the up generation of ferrite core piston with protrude the sealing of platform and the passage opened into air, be arranged on the automatic decline return and close the passage entering air entered in extrusion chamber and seal under the effect of self gravitation of the ball sealer on the internal taper hole in ferrite core piston; When extrusion chamber enters air, the ball sealer being arranged on the internal taper hole of gas outlet valve utilizes the gravity of self to make ball sealer decline return and the passage of closing the discharge air on gas outlet valve seals automatically, and ferrite core piston is descending and make to produce pressure in air-inlet cavity and promote the up passage entering air entered in extrusion chamber of then opening of ball sealer; When extrusion chamber extrudes air, under the effect of outlet pressure, promote ball sealer on the internal taper hole of gas outlet valve up and open the passage of the discharge air of gas outlet valve, the ball sealer be arranged on the internal taper hole of ferrite core piston utilizes the gravity of self to make ball sealer decline return and the passage entering air of closing in ferrite core piston seals automatically;
During use, connect the power-on circuit of circuit switch and the field controller be connected with insulated electric conductor, the power-on circuit that field controller connects electromagnetic coil generates an electromagnetic field; The pressure that the attraction force that electromagnetic field produces pulls ferrite core piston to overcome iron core spring moves up, when ferrite core piston starts up, be arranged on ball sealer on the internal taper hole of ferrite core piston descending return and close the passage that air enters extrusion chamber under the effect of the gravity of self; When ferrite core piston is up, ferrite core piston up and make the air in extrusion chamber create pressure, having the air of pressure to enter into internal taper hole in gas outlet valve from the endoporus of the sealed end of gas outlet valve lower end, to promote ball sealer up and open the sealing channel of gas outlet valve, makes the air in extrusion chamber enter into gas holder through gas outlet valve; Ferrite core piston is when up, ferrite core piston also makes to create pull of vacuum in air-inlet cavity, airtight shrouding was moved in pull of vacuum suction made airtight shrouding separate with the annular sealing surface protruding platform, air to enter into through inlet hole from filter cleaner and protrudes platform, then the passing hole of passing through on airtight shrouding enter in supercharging shell ferrite core piston below air-inlet cavity in;
Ferrite core piston is up move to the compression stage of compression iron core spring spacing time, the power-on circuit of field controller cutoff solenoid, electromagnetic field disappears, and ferrite core piston is descending under the promotion of iron core spring; When ferrite core piston starts descending, cross airtight shrouding descending and close and enter the gas-entered passageway of air-inlet cavity under the effect of self gravitation, ball sealer in gas outlet valve descending return and seal the inner conical surface of gas outlet valve under the effect of the gravity of self, has cut off the outlet passageway of extrusion chamber; Ferrite core piston is when descending, ferrite core piston promotes the air that enters in air-inlet cavity and makes air produce internal pressure, have the air of pressure from the vent of ferrite core piston enter into internal taper hole upwards wash open continues after the ball sealer sealed with internal taper hole is shifted up, through undue pore with enter in extrusion chamber after dividing the air passing hole on gas confinement plate;
Ferrite core piston is descending when putting in place under the promotion of iron core spring, ball sealer on the inner conical surface of ferrite core piston descending inner conical surface is shut and make air not return air-inlet cavity under the effect of the gravity of self, now, the power-on circuit that field controller connects again electromagnetic coil again generates an electromagnetic field and makes ferrite core piston up; The connection of circulation like this and cut off circuit, makes electromagnetic coil generate an electromagnetic field to pull that ferrite core piston is up and to allow iron core spring promote ferrite core piston descending, is constantly transported in gas holder after air compressing.
2. air energy-saving compression set according to claim 1, it is characterized in that: the air in the air-inlet cavity promoting in supercharging shell to enable ferrite core piston enters in extrusion chamber, adopting iron core spring to move down as promotion ferrite core piston the power air in air-inlet cavity being clamp-oned extrusion chamber.
3. air energy-saving compression set according to claim 1, is characterized in that: in order to ensure that safety air compression set can normally work, and adopts the circuit switch connecting insulated electric conductor to control connection and the cut-out of the connecting circuit of electromagnetic coil.
4. air energy-saving compression set according to claim 1, is characterized in that: keep shape in order to ensure protecting crust to protect electromagnetic coil and be not easy distortion, the cavity of protecting crust manufactures the skeleton having support.
5. air energy-saving compression set according to claim 1, is characterized in that: the compact structure of described air energy-saving compression set, vibrate little, utilization rate of electrical is high, powerful, compressed-air actuated efficiency is high; The market prospects of industrialization are good, commercial value is high, manufacture and use all very convenient.
6. a manufacture method for air energy-saving compression set, is characterized in that: during fabrication, the material of a type in protecting crust employing metal, plastics, nylon, glass fibre reinforced plastics or the composite material manufacture of several types; Hollow valve body and supercharging shell adopt the material of a type in metal, plastics, nylon and glass fibre reinforced plastics or the composite material manufacture of several types; The material of a type in ball sealer employing metal, plastics, nylon and rubber or the composite material manufacture of several types; Cross the material of a type in the employing of airtight shrouding metal, plastics, nylon and glass fibre reinforced plastics or the composite material manufacture of several types; Ferrite core piston adopts the material manufacture of the hard to bear magnetic field suction of energy;
Protecting crust creates the hollow cavity of annular, and hollow cavity has string holes, and string holes creates the hole allowing insulated electric conductor pass; Electromagnetic coil and field controller are installed in hollow cavity; The inner of the annular housing of hollow cavity is fixed on supercharging shell;
Conveniently assemble, during fabrication, after protecting crust is divided into two-part manufacture from the place that the shape of centre is maximum, recombinant together for protecting crust;
The inner chamber of supercharging shell creates columniform cavity, and the periphery of columniform cavity creates smooth curved surface; Upper end on the center line of inner chamber manufacture have through supercharging shell center hole, lower end manufactures has inlet hole to pass supercharging shell; The middle part of the lower end in supercharging shell manufactures protrusion platform protruding upward, the upper end portion of protruding platform creates annular sealing surface, the inside of protruding platform creates inlet hole, when airtight shrouding was not installed in the upper end portion of protruding platform, air-inlet cavity in supercharging shell communicates with inlet hole, and the annular sealing surface protruding platform coordinates with one side below the airtight shrouding of mistake; Described annular sealing surface is manufactured on the upper-end surface of the protrusion platform in supercharging shell, creates smooth, smooth planar annular, and the annular sealing surface protruding platform upper end coordinates with the sealing surface crossed below airtight shrouding;
Gas outlet valve creates hollow valve body and ball sealer two-part, hollow valve body creates hollow tubular, internal taper hole is manufactured on middle part or the middle and lower part of the inner chamber of hollow tubular, and the internal diameter that the internal diameter that the upper part of the internal taper hole in hollow tubular manufactures is large, lower part manufactures is little; The lower end of hollow valve body manufactures return-air sealed end, the lower end surface of return-air sealed end is manufactured on the lower end of hollow valve body, upper-end surface creates internal taper hole, the large end of internal taper hole communicates with the upper end of gas outlet valve, small end communicates with the lower end of gas outlet valve, and the inner conical surface of internal taper hole is provided with ball sealer; The sealing of inner conical surface and ball sealer can be opened when being with the gas of pressure from the endoporus of hollow valve body lower end and form passage;
For the ease of supercharging shell processing and be convenient to accessory to load in supercharging shell, described supercharging shell create segmentation processing manufacture after assemblying body; The upper end of the circular cylindrical cavity part in supercharging shell is divided into two sections of manufactures, the main body that the upper part of segmentation place creates pump cover, lower part creates supercharging shell, center hole is manufactured on pump cover, inlet hole is manufactured on the middle part of the main body lower end of supercharging shell, and being combined into after the main body after pump cover and supercharging shell manufactures is a composite entity; Or, the lower end of the circular cylindrical cavity part in supercharging shell is divided into two sections of manufactures, the main body that the lower part of segmentation place creates pump cover, upper part creates supercharging shell, inlet hole is manufactured on the middle part of pump cover, center hole is manufactured on the middle part of the upper end of the main body of supercharging shell, and being combined into after the main body of pump cover and supercharging shell manufactures is a composite entity;
Ferrite core piston creates columniform iron core, the upper end of columniform iron core manufactures limited location hole, manufacture below spacing hole and have a point pore, divide manufacture below pore to have internal taper hole, manufacture below internal taper hole and have the center line of vent internal taper hole and vent manufacture on the cylinder center line of columniform iron core; The position of the center line of columniform iron core manufactures vent and internal taper hole, and internal taper hole is manufactured on above vent, below point pore, and when not installing ball sealer in internal taper hole, internal taper hole communicates with vent and a point pore; The periphery of columniform iron core creates smooth periphery, and smooth periphery manufactures the annular groove having depression, and annular groove is embedded with seal ring; Periphery coordinates with the inner chamber of supercharging shell can the inner chamber of sealing type pressure shell, and can slide in the inner chamber of supercharging shell; Described spacing hole creates circular hole, and the ring surface of circular hole creates inlays a point gas confinement plate stationary plane, and the annular bottom surface of circular hole creates the face that restriction point gas confinement plate inlays the degree of depth; A described point pore creates circular hole, communicates with spacing hole and internal taper hole; Described vent creates the circular hole communicated with internal taper hole;
Described internal taper hole creates the circular hole of tapering, the face of circular hole creates inner conical surface, can inner conical surface be sealed under the effect of the gravity of ball sealer self, the passage of the ball face sealing of inner conical surface and ball sealer when having suction on ball sealer, can be opened by suction; Air pressure above ball sealer is larger, and the gluing, sealing effect of ball sealer and inner conical surface is better;
Point gas confinement plate creates the plate of air passing hole or meshed spacing net, and the anchor ring being embedded in spacing hole is adjacent to the base ring face of spacing hole; Air passing hole and mesh create the hole allowing air pass through;
Ball sealer creates spherosome or oval ball, and the outer surface of spherosome or oval ball creates sealing surface, and sealing surface creates smooth sphere; Gravity by ball sealer self when the sphere of ball sealer and inner conical surface seal presses down and seals inner conical surface;
Cross airtight shrouding and create circular flat board, the part that below dull and stereotyped, one side coordinates with the upper end portion of protruding platform creates sealing surface, and the part beyond the dull and stereotyped upper end portion with protruding platform coordinates manufactures the passing hole allowing gas pass through; The sealing surface crossing airtight shrouding coordinates with the annular sealing surface protruding platform upper end;
Field controller creates and controls the controller that generates an electromagnetic field of electromagnetic coil, control time that electromagnetic field produces and the time that generates an electromagnetic field length and after generating an electromagnetic field at every turn to the interval time generated an electromagnetic field again for the second time;
Filter cleaner creates the filter of dust in filtered air and impurity, and the upper end of filter cleaner manufactures to have air outlet hole, vertical plane or curved surface manufacture suction port;
Inlet hole create air enter the inner chamber of supercharging shell through via hole, be manufactured on and protrude the center portion of platform, inlet hole communicates with the inner chamber of supercharging shell;
Keep shape in order to ensure protecting crust to protect electromagnetic coil and be not easy distortion, the cavity of protecting crust manufactures the skeleton having support;
Air in the air-inlet cavity promoting in supercharging shell to enable ferrite core piston enters in extrusion chamber, adopts iron core spring to move down as promotion ferrite core piston the power air in air-inlet cavity being clamp-oned extrusion chamber;
In protecting crust, be provided with electromagnetic coil, electromagnetic coil is fixed on the upper part outside supercharging shell, and protecting crust is fixed on the outside protection electromagnetic coil on the top of supercharging shell; Below the outside of protecting crust, one side is fixed with foot rest, and the lower end of foot rest is fixed on above gas holder, and the lower end of foot rest is lower than the position of lower end of filter cleaner being fixed on supercharging shell lower end; The circuit connecting electromagnetic coil is connected with field controller, and the circuit of field controller is connected with insulated electric conductor, and field controller is arranged in protecting crust; Airtight shrouding, iron core spring, ferrite core piston, ball sealer, point gas confinement plate were installed in supercharging shell, iron core spring fitting is at the upper part of the inner chamber of supercharging shell, ferrite core piston is arranged on the lower part of the inner chamber of supercharging shell, the upper end portion or be pressed in that iron core spring is pressed in ferrite core piston is fixed on point gas confinement plate of ferrite core piston upper end portion, and ferrite core piston can slide up and down in the inner chamber of supercharging shell; Have a point gas confinement plate at the spacing hole internal fixtion of ferrite core piston upper end, in the internal taper hole of the upper part of ferrite core piston, be provided with ball sealer, ball sealer can move up and down dividing in pore and internal taper hole between internal taper hole and point gas confinement plate; Seal at the protrusion platform of the lower end that the inside lower part of supercharging shell was provided with in airtight shrouding and supercharging shell; Cross airtight shrouding coordinate with the annular sealing surface protruding platform and can seal or open the gas-entered passageway entered in supercharging shell; When ferrite core piston is up, the inner chamber part of the supercharging shell of ferrite core piston lower part is air-inlet cavity; When ferrite core piston is descending, the inner chamber part of the supercharging shell of ferrite core piston upper part is extrusion chamber; Be provided with filter cleaner in the lower end of supercharging shell, the air outlet hole of filter cleaner communicates with the inlet hole of supercharging shell lower end; Be provided with gas outlet valve in the upper end of supercharging shell, the lower part of gas outlet valve is fixed in the center hole of the overlying one end of supercharging shell; The part that the upper-end surface of supercharging shell is exposed in the upper end of gas outlet valve is connected with gas holder by flexible pipe or hard tube.
CN201610043642.9A 2016-01-24 2016-01-24 Energy-saving air compression device Pending CN105526106A (en)

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CN201610043642.9A CN105526106A (en) 2016-01-24 2016-01-24 Energy-saving air compression device

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Application Number Priority Date Filing Date Title
CN201610043642.9A CN105526106A (en) 2016-01-24 2016-01-24 Energy-saving air compression device

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Application publication date: 20160427