CN105524637B - Method for preparing energy product by using PVC (polyvinyl chloride) plastics and simultaneously harmlessly treating chromium slag - Google Patents

Method for preparing energy product by using PVC (polyvinyl chloride) plastics and simultaneously harmlessly treating chromium slag Download PDF

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Publication number
CN105524637B
CN105524637B CN201610033746.1A CN201610033746A CN105524637B CN 105524637 B CN105524637 B CN 105524637B CN 201610033746 A CN201610033746 A CN 201610033746A CN 105524637 B CN105524637 B CN 105524637B
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chromium slag
cooling water
solid phase
fluidized bed
phase residue
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CN105524637A (en
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张大磊
汤金龙
李卫华
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Shandong Environmental Protection Industry Group Co ltd
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Qingdao University of Technology
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B53/00Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
    • C10B53/07Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of solid raw materials consisting of synthetic polymeric materials, e.g. tyres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B5/00Operations not covered by a single other subclass or by a single other group in this subclass
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B49/00Destructive distillation of solid carbonaceous materials by direct heating with heat-carrying agents including the partial combustion of the solid material to be treated
    • C10B49/16Destructive distillation of solid carbonaceous materials by direct heating with heat-carrying agents including the partial combustion of the solid material to be treated with moving solid heat-carriers in divided form
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/141Feedstock
    • Y02P20/143Feedstock the feedstock being recycled material, e.g. plastics

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Environmental & Geological Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Combustion & Propulsion (AREA)
  • Processing Of Solid Wastes (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)

Abstract

The invention relates to a method for preparing an energy product by using PVC plastics and simultaneously harmlessly treating chromium slag, which converts PVC into a high-quality energy product through steam gasification and chromium slag catalysis. Meanwhile, the generated energy product can efficiently reduce hexavalent chromium in the chromium slag, and CaO and other components in the chromium slag fix Cl in PVC.

Description

A method of energy products innoxious chromium slag simultaneously is prepared using PVC plastic
Technical field
The present invention is a kind of method for preparing energy products innoxious chromium slag simultaneously using PVC plastic, by technology controlling and process, The Cl in PVC can be fixed while Cr VI efficiently restores in chromium slag, while converting energy products for PVC.
Background technique
Chromium slag is the by-product discharged in bichromate production process.Have because wherein containing water soluble hexavalent chromium greatly Toxicity will cause different degrees of pollution to underground water source, river or sea area, sternly if the air storage without processing The growth of weight being detrimental to health with animals and plants.
On the whole, the detoxification (the high Cr VI of toxicity is become trivalent chromium) of chromium slag is divided into wet method detoxifcation at present With dry detoxified two major classes.But there is respective problem.Wet process is will be by adding reducing agent for Cr in chromium slag6+In liquid-phase reduction solution The method of poison.But method reagent consumption is big, at high cost, is also difficult at present on a large scale for administering chromium slag.Dry detoxified is both logical The strong reducing action for crossing high temperature reducing atmosphere makes hexavalent chrome reduction trivalent chromium in chromium slag achieve the purpose that removing toxic substances.Traditional is dry Method improvement is to make reducing agent with carbon, and 1000 DEG C or so are heated in restoring property atmosphere toxic Cr6+It is reduced into nontoxic Cr6 +, large-scale application has certain economic benefit in the improvement of chromium slag to the method, but pollutes in treatment process with secondary dust, And cost of investment is high, energy consumption is high.
On the other hand, PVC is a kind of plastics containing Cl, is a kind of white pollution.Its processing method is asked there is also various at present Topic.Because it contains Cl, therefore burns and be easy to produce dioxin.Pyrolysis made fuel oil, gas are a kind of method more practical at present, Shen Numbers 2011103660279 the method that a kind of two-step method prepares fuel oil gas using plastics please be disclosed, the first step is volatilized in low temperature HCl, second step cracking plastics prepare oil gas.Though this method is more practical, due to carrying out two-step method, reaction time is long.Furthermore In engineering construction, HCl is not easy to volatilize completely, and the remaining Cl in part is easily accessible in the cracking oil gas of second step to right It is polluted.
Summary of the invention
In view of the deficiencies of the prior art, the present invention is the processing method of disposal of a kind of novel chromium slag, plastics.Pyrolysis processing Method can be fixed the Cl in PVC for while Cr VI efficiently restores in chromium slag by technology controlling and process, simultaneously will PVC is converted into high efficient energy sources product.
This process technology scheme are as follows: high temperature chromium slag heating of plastic is utilized, the HCl generated at first is absorbed by CaO in chromium slag, On chromium slag surface catalysis reaction occurs for the tar generated later with high-temperature steam, generates highly effective fuel oil gas.
Method of the invention specifically includes the following steps:
(1) chromium slag is milled to < 2mm after, be heated to 900-1300 DEG C, after transport to internal heat type rotary kiln;At kiln tail, High temperature chromium slag is first mixed with PVC plastic, then is mixed with high-temperature steam;Mixture interior heating revolving kiln run 5-60 minutes after, Reach rotary kiln end;At kiln hood, gas phase energy product flows away from top, and solid phase residue transports to vibration by screw-feeder Fluidized bed tail portion;
(2) after solid phase residue described in step (1) enters vibrating fluidized bed tail, after operation 2-5 minutes, reach vibration stream Change head of a bed portion, mixed on head with primary cooling water, solid phase residue and primary cooling water mixed proportion are (1-8): 2, it is then solid Vibrated fluidized bed is discharged in phase residue, and vibrating fluidized bed tail is transported in generated steam and the reverse flow of solid phase residue, then from Internal heat type rotary kiln described in step (1) is transported at the row mouthful on tail portion top, and is mixed with plastics and high temperature chromium slag;
(3) gas phase energy product described in step (1), into condensing unit, is carried out after kiln hood discharge using cooling water Indirect heat exchange processing, non-condensation gas are utilized as energy source gas, and condensate liquid is utilized as energy oil;Cooling water after heat exchange transports to vibration Fluidized bed head is as the cooling solid phase residue of primary cooling water;
(4) solid phase residue is discharged from vibrated fluidized bed head, into cooling device, sprays into secondary cooling water in the device, Chromium slag temperature is set to be down to 100 DEG C hereinafter, generated vapor prevents air from entering processing system from internal heat type rotary kiln; It controls inside air pressure at cooling system row's mouth to be higher than between external atmospheric pressure 0-30kp, air is avoided to enter system;
(5) it is continuously inputted at the cooling water and internal heat type rotary kiln of the cooling solid phase residue in vibrated fluidized bed head The mass ratio of plastics is controlled at (1-4): 2.
Compared to traditional pyrolysis treating method, this method has following advantage:
1. heating and cracking PVC plastic in rotary kiln using high temperature chromium slag, avoid in complex mixture system to object Material is heated, and is made easy to operate.
2. mixture temperature can control at 800 DEG C hereinafter, avoiding the volatilization of Cl in plastics and influencing the produced energy The quality of gas.
3. producing high-quality energy gas while innoxious chromium slag.
4. technique takes the method for the cooling hot-engine sludge of spraying cooling water in two times, steam can be generated simultaneously for the first time, Steam can be used as the material of catalytic gasification plastics, avoids and additionally prepares steam, energy saving;The same of steam is generated for the second time When, aggrandizement apparatus air pressure inside prevents outside air from entering system, the trivalent chromium after redox, while avoiding using volume Outer device control pressure.
Detailed description of the invention
Fig. 1 is process flow chart
It is as follows that example is embodied:
(1) chromium slag is milled to < 2mm after, be heated to 900 DEG C, after transport to internal heat type rotary kiln;At kiln tail, high temperature Chromium slag is first mixed with PVC plastic, then is mixed with high-temperature steam;Mixture is run after sixty minutes in interior heating revolving kiln, is reached back Rotary kiln kiln hood;At kiln hood, gas phase energy product flows away from top, and solid phase residue transports to vibrated fluidized bed by screw-feeder Tail portion;
(2) after solid phase residue described in step (1) enters vibrating fluidized bed tail, after operation 2-5 minutes, reach vibration stream Change head of a bed portion, mixed on head with primary cooling water, solid phase residue and primary cooling water mixed proportion are 8:2, and subsequent solid phase is residual Vibrated fluidized bed is discharged in slag, and vibrating fluidized bed tail is transported in generated steam and the reverse flow of solid phase residue, then from tail portion Internal heat type rotary kiln described in step (1) is transported at the row mouthful on top, and is mixed with plastics and high temperature chromium slag;
(3) gas phase energy product described in step (1), into condensing unit, is carried out after kiln hood discharge using cooling water Indirect heat exchange processing, non-condensation gas are utilized as energy source gas, and condensate liquid is utilized as energy oil;Cooling water after heat exchange transports to vibration Fluidized bed head is as the cooling solid phase residue of primary cooling water;
(4) solid phase residue is discharged from vibrated fluidized bed head, into cooling device, sprays into secondary cooling water in the device, Chromium slag temperature is set to be down to 100 DEG C hereinafter, generated vapor prevents air from entering processing system from internal heat type rotary kiln; It controls inside air pressure at cooling system row's mouth to be higher than between external atmospheric pressure 0-30kp, air is avoided to enter system;
(5) continuously defeated at the primary cooling water of the cooling solid phase residue in vibrated fluidized bed head with internal heat type rotary kiln The mass ratio of the plastics entered is controlled in 4:2.
(6) toxicity characteristic leaching procedure is carried out to chromium slag after processing using 5086.2 horizontal vibration method of national standard GB, measures water solubility Chromium is 0.01mg/L, is significantly less than 5085.3 hazardous waste upper limit 1.5mg/L of national standard GB.Plastics per ton generate the 0.25t energy Gas, flammable Gas content is above 90%, while plastics per ton generate 0.3t fuel oil.
Example 2:
(1) chromium slag is milled to < 2mm after, be heated to 1300 DEG C, after transport to internal heat type rotary kiln;At kiln tail, high temperature Chromium slag is first mixed with PVC plastic, then is mixed with high-temperature steam;Mixture reaches back after interior heating revolving kiln is run 30 minutes Rotary kiln kiln hood;At kiln hood, gas phase energy product flows away from top, and solid phase residue transports to vibrated fluidized bed by screw-feeder Tail portion;
(2) after solid phase residue described in step (1) enters vibrating fluidized bed tail, after operation 2-5 minutes, reach vibration stream Change head of a bed portion, mixed on head with primary cooling water, solid phase residue and primary cooling water mixed proportion are 8:3, and subsequent solid phase is residual Vibrated fluidized bed is discharged in slag, and vibrating fluidized bed tail is transported in generated steam and the reverse flow of solid phase residue, then from tail portion Internal heat type rotary kiln described in step (1) is transported at the row mouthful on top, and is mixed with plastics and high temperature chromium slag;
(3) gas phase energy product described in step (1), into condensing unit, is carried out after kiln hood discharge using cooling water Indirect heat exchange processing, non-condensation gas are utilized as energy source gas, and condensate liquid is utilized as energy oil;Cooling water after heat exchange transports to vibration Fluidized bed head is as the cooling solid phase residue of primary cooling water;
(4) solid phase residue is discharged from vibrated fluidized bed head, into cooling device, sprays into secondary cooling water in the device, Chromium slag temperature is set to be down to 100 DEG C hereinafter, generated vapor prevents air from entering processing system from internal heat type rotary kiln; It controls inside air pressure at cooling system row's mouth to be higher than between external atmospheric pressure 0-30kp, air is avoided to enter system;
(5) continuously defeated at the primary cooling water of the cooling solid phase residue in vibrated fluidized bed head with internal heat type rotary kiln The mass ratio of the plastics entered is controlled in 2:3.
(6) toxicity characteristic leaching procedure is carried out to chromium slag after processing using 5086.2 horizontal vibration method of national standard GB, measures water solubility Chromium is 0.01mg/L, is significantly less than 5085.3 hazardous waste upper limit 1.5mg/L of national standard GB.Plastics per ton generate the 0.35t energy Gas, flammable Gas content is above 90%, while plastics per ton generate 0.2t fuel oil.

Claims (2)

1. a kind of method for preparing energy products while innoxious chromium slag using PVC plastic, which is characterized in that including walking as follows It is rapid: (1) chromium slag is milled to < 2mm after, be heated to 900-1300 DEG C, after transport to internal heat type rotary kiln;At kiln tail, high temperature Chromium slag is first mixed with PVC plastic, then is mixed with high-temperature steam;Mixture reaches after interior heating revolving kiln is run 5-60 minutes Rotary kiln end;At kiln hood, gas phase energy product flows away from top, and solid phase residue transports to vibratory liquefaction by screw-feeder Tailstock portion;(2) after solid phase residue described in step (1) enters vibrating fluidized bed tail, after operation 2-5 minutes, reach vibration stream Change head of a bed portion, mixed on head with primary cooling water, solid phase residue and primary cooling water mixed proportion are (1-8): 2, it is then solid Vibrated fluidized bed is discharged in phase residue, and vibrating fluidized bed tail is transported in generated steam and the reverse flow of solid phase residue, then from Internal heat type rotary kiln described in step (1) is transported at the row mouthful on tail portion top, and is mixed with plastics and high temperature chromium slag;(3) Gas phase energy product described in step (1), into condensing unit, is carried out at indirect heat exchange after kiln hood discharge using cooling water Reason, non-condensation gas are utilized as energy source gas, and condensate liquid is utilized as energy oil;Cooling water after heat exchange transports to the vibratory liquefaction head of a bed Portion is as the cooling solid phase residue of primary cooling water;(4) solid phase residue is discharged from vibrated fluidized bed head, into cooling device, Secondary cooling water is sprayed into device, and chromium slag temperature is made to be down to 100 DEG C or less;Inside air pressure is higher than outer at control cooling system row's mouth Between side air pressure 0-30k Pa, air is avoided to enter system.
2. a kind of method for preparing energy products while innoxious chromium slag using PVC plastic according to claim 1, special Sign is, continuously inputs at the primary cooling water and internal heat type rotary kiln of the cooling solid phase residue in vibrated fluidized bed head The mass ratio of plastics is controlled at (1-4): 2.
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN85106006A (en) * 1985-08-07 1987-02-25 广州市环境保护科学研究所 Steam method for treating chromium slag
JP2006206736A (en) * 2005-01-28 2006-08-10 Matsushita Electric Ind Co Ltd Method for gasification of organic compound and equipment for the same
CN102755985A (en) * 2012-07-10 2012-10-31 辽宁沈宏集团股份有限公司 Integral leaching detoxication and landfill treatment method of chromium slag
CN103232068A (en) * 2012-05-19 2013-08-07 唐翔 Recycling and reutilization process for treating chromium slag and wastewater
CN103978015A (en) * 2014-05-20 2014-08-13 青岛理工大学 Method and device for dry-type reduction harmless treatment of chromium slag

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN85106006A (en) * 1985-08-07 1987-02-25 广州市环境保护科学研究所 Steam method for treating chromium slag
JP2006206736A (en) * 2005-01-28 2006-08-10 Matsushita Electric Ind Co Ltd Method for gasification of organic compound and equipment for the same
CN103232068A (en) * 2012-05-19 2013-08-07 唐翔 Recycling and reutilization process for treating chromium slag and wastewater
CN102755985A (en) * 2012-07-10 2012-10-31 辽宁沈宏集团股份有限公司 Integral leaching detoxication and landfill treatment method of chromium slag
CN103978015A (en) * 2014-05-20 2014-08-13 青岛理工大学 Method and device for dry-type reduction harmless treatment of chromium slag

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