CN105522860B - Four axis character carving machine for tire molds and its method of carving characters - Google Patents

Four axis character carving machine for tire molds and its method of carving characters Download PDF

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Publication number
CN105522860B
CN105522860B CN201610045614.0A CN201610045614A CN105522860B CN 105522860 B CN105522860 B CN 105522860B CN 201610045614 A CN201610045614 A CN 201610045614A CN 105522860 B CN105522860 B CN 105522860B
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China
Prior art keywords
fixed
transmission device
axis
main shaft
tire
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CN201610045614.0A
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CN105522860A (en
Inventor
孙德吉
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CREATOR PRECISION Co Ltd
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CREATOR PRECISION Co Ltd
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Priority to CN201610045614.0A priority Critical patent/CN105522860B/en
Publication of CN105522860A publication Critical patent/CN105522860A/en
Priority to TW106102943A priority patent/TW201726347A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44BMACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
    • B44B1/00Artist's machines or apparatus equipped with tools or work holders moving or able to be controlled three-dimensionally for making single sculptures or models
    • B44B1/006Artist's machines or apparatus equipped with tools or work holders moving or able to be controlled three-dimensionally for making single sculptures or models using computer control means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44BMACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
    • B44B1/00Artist's machines or apparatus equipped with tools or work holders moving or able to be controlled three-dimensionally for making single sculptures or models
    • B44B1/06Accessories

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)

Abstract

The present invention provides a kind of four axis character carving machine for tire molds and its method of carving characters comprising:Pedestal, rotary table positioned at pedestal one end, the upright post base of the other end on the pedestal, sliding is fixed on the column slide on upright post base, the column being fixed on column slide, sliding is fixed on the main shaft saddle on the one side of column, sliding is fixed on the circular index disk on the main shaft saddle, it is fixed on the main shaft connecting support of circular index disk end, electro spindle in main shaft connecting support, wherein, the side of the column is equipped with the first transmission device, the main shaft saddle is equipped with the second transmission device, the main shaft saddle sliding is fixed on the first transmission device, the circular index disk sliding is fixed on second transmission device.The present invention is carved characters by multidirectional transmission device to control this four axis tire-mold, and the working depth direction of electro spindle is made to remain the curved surface of vertical tire-mold, reduces the burn failure expense caused by human factor.

Description

Four axis character carving machine for tire molds and its method of carving characters
Technical field
The present invention relates to a kind of four axis character carving machine for tire molds and its methods of carving characters.
Background technology
As the increase of tire yield and tire quality requirement are higher and higher, tire-mold is as tyre production most critical One of former plays the role of tire quality and appearance very important.At present wheel fetal membrane tool industry generally use three axis+ Manual swinging shaft realizes that tire-mold is carved characters.It is complex in use, it need to manually go to the angle of setting swinging shaft A axis Degree, programming personnel for a kind of mold can not one-time-reach-place complete mold programming, must be according to the different angle programming in sections carved characters.Behaviour Make lathe personnel also must staged operation cause temporal waste, and the operating personnel are also easy when manually setting A shaft angles and spending There is mistake and causes burn failure.
Therefore, it is necessary to design a kind of four new axis character carving machine for tire molds.
Invention content
It is an object of the invention to provide it is a kind of reduction caused by human factor tire-mold loss, improve whole work efficiency and Four axis character carving machine for tire molds of product qualification rate and its method of carving characters.
The present invention provides a kind of four axis character carving machine for tire molds comprising:Pedestal, the rotary work positioned at the pedestal one end Platform, is fixed on the column at the column slide that the upright post base of the other end, sliding are fixed on upright post base on the pedestal Main shaft saddle that column on slide, sliding are fixed on the one side of the column, sliding are fixed on returning on the main shaft saddle Turn index dial, the main shaft connecting support for being fixed on the circular index disk end, the electro spindle in the main shaft connecting support, wherein The side of the column is equipped with the first transmission device, and the main shaft saddle is equipped with the second transmission device, and the main shaft saddle is slided Dynamic to be fixed on the first transmission device, the circular index disk sliding is fixed on second transmission device.
Wherein, first transmission device is parallel with Z axis, and second transmission device is parallel with X-axis.
Wherein, first transmission device and the second transmission device include:Two line rails, sliding are fixed on the line rail Multiple sliding blocks, the screw rod between two line rails, servo motor, the motor that connects the servo motor and the screw rod pass The bearing block of dynamic seat, the fixed screw rod between two line rails.
Wherein, the main shaft saddle is fixed on the sliding block of first transmission device, and the circular index disk is fixed on On the sliding block of second transmission device.
Wherein, first transmission device further includes an at least ball bearing, and one end of the ball bearing is fixed on described On column, the other end of the ball bearing is fixed on a wherein line rail for the first transmission device.
Wherein, second transmission device further includes an at least ball bearing, and one end of the ball bearing is fixed on described On main shaft saddle, the other end of the ball bearing is fixed on a wherein line rail for the second transmission device.
Wherein, the upright post base include fixed fixed seat on the base, the screw rod in the fixed seat and Inclined wedge, multiple fixing pieces and the decelerating motor being fixed on the screw rod and inclined wedge in the fixed seat.
Wherein, the pedestal includes square pedestal and rectangular pedestal, and the rotary table is located on the square pedestal, The upright post base is located on the rectangular pedestal.
Wherein, further include external electric appliance box, which passes through connector and each component in this four axis character carving machine for tire molds Wire rod connection.
The present invention also provides a kind of methods of carving characters of four axis character carving machine for tire molds comprising following steps:
The first step:The structure of tire-mold and font to be carved characters are programmed;Second step:Tire-mold and rotary work Platform corrects with one heart;Third walks:Set the angle that electro spindle is mounted on circular index disk;4th step:It installs and carves on electro spindle Word cutter;5th step:Start cutting process;6th step:During cutting, cut in the groove surface addition of tire-mold cutting Cut oil;7th step:Cutting is completed.
Wherein, further include cutting process trial operation step between the third step and the 4th step.
The present invention is carved characters by multidirectional transmission device to control this four axis tire-mold, and the working depth of electro spindle is made Direction remains the curved surface of vertical tire-mold, reduces the burn failure expense caused by human factor, and improve whole work Make efficiency and product qualification rate.
Description of the drawings
Fig. 1 show the stereoscopic schematic diagram that four axis tire-molds of the invention are carved characters;
Fig. 2 show the stereogram exploded view that four axis tire-molds of the invention are carved characters;
Fig. 3 is shown as the stereogram exploded view for the pedestal that four axis tire-molds of the invention are carved characters;
Fig. 4 show the stereogram exploded view for the column slide that four axis tire-molds of the invention are carved characters;
Fig. 5 show the stereogram exploded view for the main shaft saddle that four axis tire-molds of the invention are carved characters;
Fig. 6 show the front view that four axis tire-molds of the invention are carved characters;
Fig. 7 show Fig. 6 the directions D-D sectional view;
Another stereogram exploded view for the pedestal that four axis tire-molds of the present invention shown in Fig. 8 carves characters.
Specific implementation mode
Four axis tire-molds of the invention are carved characters, the time cost for reducing client and the burn failure expense caused by human factor With, and improve whole work efficiency and product qualification rate.
The present invention discloses a kind of four axis character carving machine for tire molds, as shown in Figure 1, this four axis character carving machine for tire molds includes: Pedestal 10, the rotary table 20 positioned at 10 one end of pedestal, the upright post base 30 positioned at 10 other end of pedestal, sliding are fixed Column slide 40 on the upright post base 30, the column 50 being fixed on the column slide 40, sliding are fixed on the column 50 One side on main shaft saddle 60, sliding be fixed on the main shaft saddle 60 125 circular index disks 70, be fixed on this 125 The main shaft connecting support 80 of 70 end of circular index disk, is hung on institute at the water-cooled electro spindle 90 in the main shaft connecting support 80 The electric appliance box 110 stated the display 100 outside column 50 and be arranged outside this four axis character carving machine for tire molds.The present invention passes through External electric appliance box 110, the electric appliance box 110 is by being arranged heavily loaded joint style and each component in this four axis character carving machine for tire molds Wire rod is attached, and convenient and safe is quick and replaceability is high.
It please refers to shown in Fig. 2 and Fig. 3, wherein the pedestal 10 is integral type box symmetrical structure, the bottom of the pedestal 10 Equipped with 7 precision thin screw thread ground bolts, reasonably to support whole machine tool.
The pedestal 10 includes square pedestal 11 and rectangular pedestal 12, wherein the length of side of pros' pedestal 11 is less than institute The long side of rectangular pedestal 12 is stated, the length of side of pros' pedestal 11 is more than the short side of the rectangular pedestal 12;Pros' pedestal 11 On one side and a long side of rectangular pedestal 12 on the same line, and the another side of square pedestal 11 and the rectangular pedestal 12 is short While linking together.
The rotary table 20 is connected to the pros of the pedestal 10 by attachment device (please referring to shown in Fig. 6-Fig. 8) On pedestal 11, which is digital control type rotary table, rounded.
Tire-mold (not shown) is fixed on the rotary table 20, and when carving characters, rotary table 20 rotates band together Driving wheel placenta rotates, and realization is carved characters in tire-mold enterprise.
The upright post base 30 is arranged on the rectangular pedestal 12, and the upright post base 30 includes being fixed on the pedestal Fixed seat 121 on 10 rectangular pedestal 12, the screw rod 122 in the fixed seat 121 and inclined wedge 123, by 122 and of the screw rod Inclined wedge 123 is fixed on multiple fixing pieces 124 and decelerating motor 125 in the fixed seat 121, wherein the fixing piece 124 include fixed seat, fixed ring, fixed column etc..
The upright post base 30 is existed by hard rail dovetail groove collocation screw rod 122 and inclined wedge 123 by the decelerating motor 124 It slides and fixes on the screw rod 122 of the rectangular pedestal 12, to drive the column slide 40 to reach X-axis on the upright post base 30 To locomotive function.
Fig. 2 and Fig. 4 are please referred to, the column 50 is equipped with column main body 51 and the first transmission device, the first transmission dress It is set to Z-axis transmission device comprising:Two z axis rails 52, Z axis screw rod 53, servo motor 54, motor drive seat 55, Duo Gelian Axis device 56, bearing block 57, the multiple Z axis sliding blocks 58 slided on the z axis rail 52, connector 591 and precise angle rolling Pearl bearing 592.
Wherein, the connector 591 is equipped with the first vertical portion, the second vertical portion and connection the first vertical portion and second The interconnecting piece of vertical portion, wherein the precise angle ball bearing 592 is fixed on the first vertical portion, second vertical portion It is fixed in the column main body 51 of the column 50.
One end of the precise angle ball bearing 592 is fixed in the column main body 51 of the column 50, and the precision is oblique The other end of angle ball bearing 592 is fixed therein on a z axis rail 52.
Wherein, described two z axis rails 52 are symmetrically fixed on the side of the column main body 51 of the column 50;The Z axis Screw rod 53 is located between two z axis rails 52;The servo motor 54 is fixed on the Z by the motor drive seat 55 The upper end of axis screw rod 53;The bearing block 57 is fixed on 52 end of z axis rail by the lower end of the Z axis screw rod 53.
In the present embodiment, there are four the Z axis sliding blocks 58, each z axis rail 52 is slided across corresponding two Z axis Block 58, the Z axis sliding block 58 slide on corresponding z axis rail 52.
It is in that line rail is driven between each component of the Z-axis transmission device of the column 50.
Fig. 2 and Fig. 5 are please referred to, the main shaft saddle 60 is arranged in the side of the column main body 51 of the column 50, the master Axle saddle seat 60 includes being fixed on spindle drum 61 on the corresponding Z axis sliding block 58 and connected vertically with the spindle drum 61 Saddle 62.
In the present embodiment, every side of spindle drum 61 is fixed on two Z axis sliding blocks 58, to realize 58 band of Z axis sliding block The main shaft saddle 60 is moved to slide on Z axis screw rod 53 in the Z-axis transmission device.
The main shaft saddle 60 is equipped with the second transmission device, which is A shaft drives, the practical A Axis is parallel with X-axis, which includes:Two X-axis line rails 121, the multiple X-axis slide blocks slided in X-axis line rail 121 122, X-axis screw rod 123, servo motor 124, motor drive seat 125, shaft coupling, bearing block 126, precise angle ball bearing 127, And multiple fixing pieces 128.
Wherein, described two X-axis line rails 121 are symmetrically fixed on the saddle of the main shaft saddle 60 by the fixing piece 128 The side of seat 62, the X-axis slide block 122 are slided on corresponding X-axis line rail 121;The X-axis screw rod 123 is located at two X-axis lines Between rail 121;The servo motor 124 is fixed on one end of the X-axis screw rod 123 by the motor drive seat 125;It is described The other end of the X-axis screw rod 123 is fixed on 121 end of X-axis line rail by bearing block 126;The precise angle ball axis It holds 127 one end to be fixed on the saddle 62 of the main shaft saddle 60, the other end of the precise angle ball bearing 127 is fixed on On a wherein X-axis line rail 121.
Wherein, the 125 circular index disk 70 is fixed in the X-axis slide block 122 of the A shaft drives, to realize the X Axis sliding block 122 drives the 125 circular index disk 70 to be slided on X-axis screw rod 123 in the A axis carriage.
Wherein, the main shaft connecting support 80 is fixed on the index dial of the 125 circular index disk 70;The water-cooled electricity Main shaft 90 is fixed on the axis of the main shaft connecting support 80, and carving tool (not shown) is mounted on the end of the water-cooled electro spindle 90 Portion is carved characters by the cutter on tire-mold.
By the 125 circular index disks 70 of collocation of servo motor 124, main shaft connecting support 80 is driven by 125 circular index disks 70, Transmission of waving circumferentially is generated in turn, and oscillating stroke is ± 45 °, and the swing mode of A shaft drives uses SERVO CONTROL The 4 axis linkage functions for reaching this four axis character carving machine for tire molds, to carve characters on tire.
It please refers to shown in Fig. 6 to Fig. 8, the rotary table 20 is connected to by attachment device on the pedestal 10, institute It includes the chassis 131 for supporting the rotary table 20, the taper roller axis being connected on the rotary table 20 to state attachment device Hold 132, the shaft core 133 that is connect with the taper roll bearing 132, the connection chassis 131 and pedestal 10 support ontology 134, Pulley 135 between the support ontology 134 and the taper roll bearing 132 connects the support ontology 134 and the bottom The rotating body lid 136 of disk 131 is connected to the worm and wormwheel 137 for supporting 134 side of ontology and connects with the worm and wormwheel 137 The servo motor 138 connect.
The rotary table 20 includes rotating body 21 and the protruding portion 22 positioned at the centre of the rotating body 21, described Chassis 131 is located at the bottom of the rotating body 21, and the taper roll bearing 132 is connect with the protruding portion 22.
Rotary table 20 of the present invention is digital control type rotary table, uses the worm and wormwheel of double helical pitches and high-accuracy tooth Roller box collocation servo motor is precisely controlled its backlass.
In the present embodiment, the loading of this four axis character carving machine for tire molds is 2000kg, net weight about 2600kg, takes up an area face Product is 2530mm*1310mm*1900mm;A diameter of 900mm of the rotary table 20;The upright post base 30 drives described Column slide 40 and the column 50 are 300mm in X-axis movement travel in the pedestal 10, and the column 50 drives the main shaft Z axis movement travel of the saddle 60 on Z-axis transmission device is 300mm, and the 125 circular index disk 70 is in the main shaft saddle 60 Movement travel is 400mm in upper X-axis;A diameter of 80mm of the water-cooled electro spindle 90, power 1.5KW, rotating speed are 40000PRM;The oscillating stroke of the main shaft connecting support 80 is ± 45 °;When carving characters, originally four axis character carving machine for tire molds is quick The speed of feeding is:X-axis is 10m/min, Z axis 10m/min;The speed of the cutting feed of this four axis character carving machine for tire molds For:X-axis is 5m/min, Z axis 5m/min.
The method of carving characters of four axis character carving machine for tire molds of the invention comprising following steps:
The first step:The structure of tire-mold and font to be carved characters are programmed.
The structures such as the shaped angles for different kinds of tyre mold and font to be carved characters are programmed simultaneously in display 100 In this four axis character carving machine for tire molds of input.
Second step:Tire-mold and rotary table 20 correct with one heart.
Tire-mold is placed on rotary table 20, and concentric school is carried out to tire-mold and rotary table 20 Just.
Third walks:Set the angle that water-cooled electro spindle 90 is mounted on 125 circular index disks 70.
According to different fonts to be carved characters, adjustment water-cooled electro spindle 90 is mounted on the angle on 125 circular index disks 70.
4th step:Carving tool is installed on electro spindle 90.
The angle and font installed according to water-cooled electro spindle 90 use different cutters.
5th step:Start cutting process.
6th step:Tire-mold groove surface addition cutting oil.
7th step:Cutting is completed.
Further include cutting process trial operation step between the third step and the 4th step.
X-axis of the present invention, Z axis, A axis this three axis straight line axial direction lubricating system function this can make this four axis tire-mold in time When carving machine frequently moves back and forth, original mechanical precision and friction coefficient are kept.
During carving characters to tire-mold, as the curvature of curved surface processed changes, the control deflection servo of display 100 Motor 54,124 rotates, and water-cooled electro spindle 90 is driven to deflect, to make 90 depth direction of water-cooled electro spindle always perpendicular to The curved surface of tire-mold, while other kind of drive completions being coordinated to carve characters, improve the quality of tire-mold.
The present invention makes the working depth direction of water-cooled electro spindle remain the curved surface of vertical tire-mold, working depth Unanimously, precision is high, and effect of carving characters is good, and structure is more firm.
The present invention is carved characters by multidirectional transmission device to control this four axis tire-mold, is reduced caused by human factor Burn failure, and improve whole work efficiency and product qualification rate.
During the preferred embodiment of the present invention has been described above in detail, but present invention is not limited to the embodiments described above Detail can carry out a variety of equivalents to technical scheme of the present invention within the scope of the technical concept of the present invention, these Equivalents all belong to the scope of protection of the present invention.

Claims (5)

1. a kind of four axis character carving machine for tire molds, which is characterized in that it includes:Pedestal, the rotary work positioned at the pedestal one end Platform, is fixed on the column at the column slide that the upright post base of the other end, sliding are fixed on upright post base on the pedestal Main shaft saddle that column on slide, sliding are fixed on the one side of the column, sliding are fixed on returning on the main shaft saddle Turn index dial, the main shaft connecting support for being fixed on the circular index disk end, the electro spindle in the main shaft connecting support, wherein The side of the column is equipped with the first transmission device, and the main shaft saddle is equipped with the second transmission device, and the main shaft saddle is slided Dynamic to be fixed on the first transmission device, the circular index disk sliding is fixed on second transmission device;First transmission Device is parallel with Z axis, and second transmission device is parallel with X-axis;First transmission device and the second transmission device include: Two line rails, sliding are fixed on multiple sliding blocks on the line rail, the screw rod between two line rails, servo motor, connection The bearing block of the motor drive seat of the servo motor and the screw rod, the fixed screw rod between two line rails;Described first Transmission device further includes an at least ball bearing, and one end of the ball bearing is fixed on the column, the ball bearing it is another One end is fixed on a wherein line rail for the first transmission device;Second transmission device further includes an at least ball bearing, should One end of ball bearing is fixed on the main shaft saddle, and the other end of the ball bearing is fixed on the second transmission device wherein On one line rail;The upright post base include fixed fixed seat on the base, the screw rod in the fixed seat and inclined wedge, Multiple fixing pieces and the decelerating motor screw rod and inclined wedge being fixed in the fixed seat;The pedestal includes square bottom Seat and rectangular pedestal, the rotary table are located on the square pedestal, and the upright post base is located on the rectangular pedestal.
2. four axis character carving machine for tire molds according to claim 1, which is characterized in that the main shaft saddle is fixed on described On the sliding block of first transmission device, the circular index disk is fixed on the sliding block of second transmission device.
3. four axis character carving machine for tire molds according to claim 1, which is characterized in that further include external electric appliance box, the electricity Device case is connect by connector with the wire rod of each component in this four axis character carving machine for tire molds.
4. according to the method for carving characters of any four axis character carving machine for tire molds of claim 1-3, which is characterized in that it includes such as Lower step:
The first step:The structure of tire-mold and font to be carved characters are programmed;
Second step:Tire-mold and rotary table correct with one heart;
Third walks:Set the angle that electro spindle is mounted on circular index disk;
4th step:Carving tool is installed on electro spindle;
5th step:Start cutting process;
6th step:During cutting, in the groove surface addition cutting oil of tire-mold cutting;
7th step:Cutting is completed.
5. the method for carving characters of four axis character carving machine for tire molds according to claim 4, which is characterized in that third step and It further include cutting process trial operation step between 4th step.
CN201610045614.0A 2016-01-25 2016-01-25 Four axis character carving machine for tire molds and its method of carving characters Active CN105522860B (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201610045614.0A CN105522860B (en) 2016-01-25 2016-01-25 Four axis character carving machine for tire molds and its method of carving characters
TW106102943A TW201726347A (en) 2016-01-25 2017-01-25 Four-shaft character carving machine for tire molds and character carving method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610045614.0A CN105522860B (en) 2016-01-25 2016-01-25 Four axis character carving machine for tire molds and its method of carving characters

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CN105522860B true CN105522860B (en) 2018-10-19

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CN106736630B (en) * 2016-12-13 2020-06-30 深圳市华亚数控机床有限公司 Pentahedron processing machine
TWI647093B (en) * 2017-08-04 2019-01-11 黃阿佑 Double spindle machining machine structure applied to tire mold
CN110281678A (en) * 2019-05-16 2019-09-27 郑州工程技术学院 A kind of full-automatic engraving system of work of fine arts and its method
CN112008810A (en) * 2020-08-26 2020-12-01 阜南县艺达工艺品有限公司 Engraving equipment for processing wooden products and using method thereof
CN112829500A (en) * 2021-03-04 2021-05-25 浙江福库工业科技有限公司 Metal surface carving machine
CN115026334B (en) * 2022-07-15 2024-01-23 惠州工程职业学院 Four-axis engraver is used in building model preparation that environmental art design was used

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