CN105522152A - 3D printing method of rare earth and titanium alloy material - Google Patents

3D printing method of rare earth and titanium alloy material Download PDF

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CN105522152A
CN105522152A CN201610033848.3A CN201610033848A CN105522152A CN 105522152 A CN105522152 A CN 105522152A CN 201610033848 A CN201610033848 A CN 201610033848A CN 105522152 A CN105522152 A CN 105522152A
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titanium alloy
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CN105522152B (en
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王岩
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Anhui Ningji Railway Equipment Co., Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/105Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding
    • B22F1/0003
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/24After-treatment of workpieces or articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/04Making non-ferrous alloys by powder metallurgy
    • C22C1/045Alloys based on refractory metals
    • C22C1/0458Alloys based on titanium, zirconium or hafnium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C14/00Alloys based on titanium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/24After-treatment of workpieces or articles
    • B22F2003/247Removing material: carving, cleaning, grinding, hobbing, honing, lapping, polishing, milling, shaving, skiving, turning the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/24After-treatment of workpieces or articles
    • B22F2003/248Thermal after-treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • B22F2009/043Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling by ball milling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00Supplementary information concerning processes or compositions relating to powder metallurgy
    • B22F2998/10Processes characterised by the sequence of their steps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2999/00Aspects linked to processes or compositions used in powder metallurgy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Abstract

The invention provides a 3D printing method of a rare earth and titanium alloy material. The 3D printing method comprises the following steps of: (1), powder preparation, wherein the powder comprises Pr and Er; (2), laser 3D printing molding; (3), heating and roasting; (4), triple annealing treatment; and (5), electrochemical polishing. Through reasonable component design, sintering and alloying homogenization, alloy powder is obtained by adopting mechanical alloying, and the prepared alloy powder is homogeneous and is great in compatibility. Through specific heat treatment cooperation, titanium alloy has high strength, high elastic modulus, great elongation rate and great fracture toughness, and as a result, the finished product has high performance. Through the parameter limitation and the specific alloy component cooperation of the specific preparing method, the performance stability is higher than 90%, and the titanium alloy, after having ideal performance, can be more suitable for medical titanium alloy materials.

Description

A kind of 3D prints the method for rare earth titanium alloy material
Technical field
The present invention relates to a kind of method that 3D prints rare earth titanium alloy material.
Background technology
Bio-medical material refers to for the purpose of medical treatment, for diagnosing, treating, repair or replace human tissue organ or promote the material of its function.Macromolecular material, metal material, nonmetallic materials and composite is mainly comprised for the manufacture of various joint prosthesis and artificial bone medical material in orthopaedics.In view of metal material has higher intensity, toughness and excellent processing characteristics, artificial knee joint, femoral joint, dental implant, root of the tooth and artificial tooth metallic support etc. can be used as, thus obtain in surgical implantation and apply widely.
3D printing technique designs a model as source with Computerized three-dimensional, discrete and the numerical control molding system by software hierarchy, utilizing the mode such as high energy laser beam, electron beam successively to be piled up by the special materials such as metal wire, metal dust, ceramic powders or plastic cell tissue, the final superposition of bonding is shaping produces entity products.This also determines the difference of its printed material and application direction, can produce the development field that some are vertical.
Existing bioengineering can print cranium in skull, tooth bone, repair human hip, backbone, cell, organ soft tissue etc., and aerospace field also adopts the printing of 3D printing technique to appear fortune 20, destroy the undercarriage etc. of the primary load bearing part of 15.
But because 3D prints to the particularity of material requirements and medical, aerospace field to the high demand of material, existing material also meets above-mentioned all requirements completely.
Laser gain material manufactures, i.e. laser 3D printing technique is the mode by laser melting coating, realizes piling up layer by layer, and piles up path by Digital Control, thus a direct step produces the technology of complex component.Go, compared with the technology such as material manufacture, forging and stamping, casting, to there is following advantage: (1) raw material availability is high with tradition; (2) die cost is saved; (3) manufacturing cycle is designed short; (4) without the need to or only need a small amount of following process; (5) complex component that conventional art cannot realize can be prepared.Therefore, laser 3D printing technique worldwide develops rapidly, is subject to the great attention of government, national defence, enterprise, institute.
But, adopt laser 3D to print because every layer all can occur repeatedly to melt when preparing titanium alloy and component, and cooling velocity is exceedingly fast, so metallographic structure is thick, uneven and in needle-like, combination property is not high; Although its mechanical property can be improved to a certain extent by follow-up middle process annealing heat treatment, owing to easily forming thick tissue in heat treatment process, thus reduce mechanical property.In addition, the subsequent heat treatment process window printing titanium product due to laser 3D is narrower, and its mechanical property is improved limited, so have the following disadvantages: (1) strength level and heat resisting temperature are not high; (2) metallographic structure is thick and uneven; (3) in subsequent heat treatment modifying process, metallographic structure is grown up; (4) subsequent heat treatment technological parameter range of choices is narrower, and mechanical property is improved limited; (5) due to the acicular constituent that metallographic structure is thick, the plasticity level of alloy and component is low.
Summary of the invention
A kind of 3D of the present invention prints the method for rare earth titanium alloy material, by the optimization of component, and the optimization of improvement prepared by powder and heat treatment process.
3D of the present invention prints the method for rare earth titanium alloy material, comprises the following steps:
(1) powder preparation: mixed powder: elemental powders and compound powder powder stock are mixed in mixed powder machine, the powder after mixing is carried out high-energy ball milling; Powder after ball milling is implemented pressurized, heated operation, temperature is 180-195 DEG C, and pressure is 950-1050MPa, and the dwell time is 3-10 minute; Sinter in vacuum drying oven, sintering temperature is 850-1250 DEG C, and the sintered heat insulating time is 2-10h; Obtain titanium alloy block, titanium alloy block is placed in corundum ceramic ball grinder, is first evacuated to 1 × 10 -2-9 × 10 -2pa, then under 300-450r/min rotating speed, employing granularity is the corundum ball ball milling 24-48 hour of 1-8mm; Finally with filtering out the alloy powder that granularity is 15-36 μm, using it as laser 3D printing powder body material;
(2) laser 3D printing shaping, laser power 200-250W, sweep speed is 1200-1400mm/s, prints under vacuum or argon atmosphere, by blank Ultrasonic Cleaning 10 ~ 15mins shaping for laser printing, 120 DEG C of oven dry after cleaning;
(3) by blank heating roasting, heating-up temperature is 700-800 DEG C, and temperature retention time is 1 ~ 1.5h, and vacuum is 1.0 × 10 -3~ 10 -4pa;
(4) triple annealing process, carries out annealing in process first by blank, and annealing temperature is 650-700 DEG C, insulation 2-4 hour, air cooling; Carry out double annealing process subsequently, annealing temperature is 445-480 DEG C, insulation 5-8 hour, air cooling; Finally carry out three annealing in process, annealing temperature is 290-360 DEG C, insulation 10-14 hour, air cooling;
(5) adopt electrochemical polish to carry out post processing to the described semi-finished product that step (3) obtains, obtain surface roughness between the finished product of 60 μm ~ 70 μm, described elemental powders comprises Pr and Er.
Further, the composition of described titanium alloy powder comprises following component (mass percent): Ni:11-18%, Al:7.3-8.9%, Cu:0.56-0.9%, Zr:1.2-1.7%, Mo:0.2-0.4%, Fe:1-2.8%, Ag:0.1-0.5%, Nd:0.6-1%, V:0.5-0.8%, Pr:1-3%, Er:0.5-1.5%, Y:1-2%, CeO 2: 1-3%, LaB 6: 0.1-3.3%, surplus is Ti.
Further, the composition stating titanium alloy powder comprises following component (mass percent): Ni:15.6%, Al:7.6%, Cu:0.88%, Zr:1.3%, Mo:0.26%, Fe:1.92%, Ag:0.35%, Nd:0.78%, V:0.66%, Pr:1.6%, Er:0.9%, Y:1.4%, CeO 2: 1.23%, LaB 6: 1.2%, surplus is Ti.
Further, the powder after ball milling is implemented pressurized, heated operation, temperature is 185 DEG C, and pressure is 1025MPa, and the dwell time is 5 minutes; Sinter in vacuum drying oven, sintering temperature is 900 DEG C, and the sintered heat insulating time is 5h; Obtain titanium alloy block, titanium alloy block is placed in corundum ceramic ball grinder, is first evacuated to 3 × 10 -2pa, then under 360r/min rotating speed, adopts granularity to be the corundum ball ball milling 36 hours of 2mm; Finally with filtering out the alloy powder that granularity is 20 μm, using it as laser 3D printing powder body material;
Further, laser 3D printing shaping, laser power 240W, sweep speed is 1300mm/s, prints under vacuum or argon atmosphere, by blank Ultrasonic Cleaning 12mins shaping for laser printing, 120 DEG C of oven dry after cleaning.
Further, triple annealing process, carries out annealing in process first by blank, and annealing temperature is 660 DEG C, is incubated 4 hours, air cooling; Carry out double annealing process subsequently, annealing temperature is 450 DEG C, is incubated 6 hours, air cooling; Finally carry out three annealing in process, annealing temperature is 300 DEG C, is incubated 12 hours, air cooling.
By rational Composition Design, even by sintering alloying again, mechanical alloying is adopted to obtain alloy powder, prepare uniform and compatible good alloy powder, cross concrete heat treatment to coordinate, make titanium alloy have high strength, high elastic modulus, the percentage elongation of becoming reconciled and fracture toughness, finally cause end properties high; By the restriction of above-mentioned concrete preparation method's parameter and coordinating of concrete alloying component, make stability reach more than 90%, can be more applicable in medical titanium alloy material after having possessed ideal performance.
Detailed description of the invention
Embodiment 1
3D prints the method for rare earth titanium alloy material, comprises the following steps:
(1) powder preparation: the composition of described titanium alloy powder comprises following component (mass percent): Ni:12.3%, Al:7.8%, Cu:0.82%, Zr:1.35%, Mo:0.22%, Fe:1.6%, Ag:0.35%, Nd:0.85%, V:0.56%, Pr:1.1%, Er:1.2%, Y:1.5%, CeO 2: 1.8%, LaB 6: 1.3%, surplus is Ti, and it is prepared from by following methods, mixed powder: above-mentioned elemental powders and compound powder are mixed in mixed powder machine, the powder after mixing is carried out high-energy ball milling; Powder after ball milling is implemented pressurized, heated operation, temperature is 190 DEG C, and pressure is 980MPa, and the dwell time is 5 minutes; Sinter in vacuum drying oven, sintering temperature is 890 DEG C, and the sintered heat insulating time is 4h; Obtain titanium alloy block, titanium alloy block is placed in corundum ceramic ball grinder, is first evacuated to 1 × 10 -2pa, then under 330r/min rotating speed, adopts granularity to be the corundum ball ball milling 28 hours of 3mm; Finally with filtering out the alloy powder that granularity is 20 μm, using it as laser 3D printing powder body material;
(2) laser 3D printing shaping, laser power 220W, sweep speed is 1300mm/s, prints under vacuum or argon atmosphere, by blank Ultrasonic Cleaning 12mins shaping for laser printing, 120 DEG C of oven dry after cleaning;
(3) by blank heating roasting, heating-up temperature is 780 DEG C, and temperature retention time is 1h, and vacuum is 10 -4pa;
(4) triple annealing process, carries out annealing in process first by blank, and annealing temperature is 680 DEG C, is incubated 3 hours, air cooling; Carry out double annealing process subsequently, annealing temperature is 460 DEG C, is incubated 6 hours, air cooling; Finally carry out three annealing in process, annealing temperature is 298 DEG C, is incubated 13 hours, air cooling;
(5) adopt electrochemical polish to carry out post processing to the described semi-finished product that step (3) obtains, obtain the finished product that surface roughness is 65 μm;
Its room temperature compression yield strength of described finished product and breaking strain 1225MPa and 45.2% respectively, its elastic modelling quantity is 44.1GPa.
Embodiment 2
3D prints the method for rare earth titanium alloy material, comprises the following steps:
(1) powder preparation: the composition of described titanium alloy powder comprises following component (mass percent): Ni:13%, Al:7.7%, Cu:0.76%, Zr:1.35%, Mo:0.33%, Fe:1.9%, Ag:0.12%, Nd:0.77%, V:0.68%, Pr:1.8%, Er:0.75%, Y:1.3%, CeO 2: 1.6%, LaB 6: 1.6%, surplus is Ti, and it is prepared from by following methods, mixed powder: above-mentioned elemental powders and compound powder are mixed in mixed powder machine, the powder after mixing is carried out high-energy ball milling; Powder after ball milling is implemented pressurized, heated operation, temperature is 185 DEG C, and pressure is 1030MPa, and the dwell time is 6 minutes; Sinter in vacuum drying oven, sintering temperature is 980 DEG C, and the sintered heat insulating time is 5h; Obtain titanium alloy block, titanium alloy block is placed in corundum ceramic ball grinder, is first evacuated to 1 × 10 -2pa, then under 360r/min rotating speed, adopts granularity to be the corundum ball ball milling 36 hours of 5mm; Finally with filtering out the alloy powder that granularity is 18 μm, using it as laser 3D printing powder body material;
(2) laser 3D printing shaping, laser power 250W, sweep speed is 1300mm/s, prints under vacuum or argon atmosphere, by blank Ultrasonic Cleaning 13mins shaping for laser printing, 120 DEG C of oven dry after cleaning;
(3) by blank heating roasting, heating-up temperature is 760 DEG C, and temperature retention time is 1h, and vacuum is 10 -4pa;
(4) triple annealing process, carries out annealing in process first by blank, and annealing temperature is 660 DEG C, is incubated 3 hours, air cooling; Carry out double annealing process subsequently, annealing temperature is 470 DEG C, is incubated 6 hours, air cooling; Finally carry out three annealing in process, annealing temperature is 330 DEG C, is incubated 11 hours, air cooling;
(5) adopt electrochemical polish to carry out post processing to the described semi-finished product that step (3) obtains, obtain the finished product that surface roughness is 65 μm;
The room temperature compression yield strength of described finished product and breaking strain are respectively 1231MPa and 48.5%, and elastic modelling quantity is 37GPa.

Claims (6)

1. 3D prints a method for rare earth titanium alloy material, it is characterized in that: comprise the following steps:
(1) powder preparation: mixed powder: elemental powders and compound powder powder stock are mixed in mixed powder machine, the powder after mixing is carried out high-energy ball milling; Powder after ball milling is implemented pressurized, heated operation, temperature is 180-195 DEG C, and pressure is 950-1050MPa, and the dwell time is 3-10 minute; Sinter in vacuum drying oven, sintering temperature is 850-1250 DEG C, and the sintered heat insulating time is 2-10h; Obtain titanium alloy block, titanium alloy block is placed in corundum ceramic ball grinder, is first evacuated to 1 × 10 -2-9 × 10 -2pa, then under 300-450r/min rotating speed, employing granularity is the corundum ball ball milling 24-48 hour of 1-8mm; Finally with filtering out the alloy powder that granularity is 15-36 μm, using it as laser 3D printing powder body material, described elemental powders comprises Pr and Er;
Laser 3D printing shaping, laser power 200-250W, sweep speed is 1200-1400mm/s, prints under vacuum or argon atmosphere, by blank Ultrasonic Cleaning 10 ~ 15mins shaping for laser printing, 120 DEG C of oven dry after cleaning;
(3) by blank heating roasting, heating-up temperature is 700-800 DEG C, and temperature retention time is 1 ~ 1.5h, and vacuum is 1.0 × 10 -3~ 10 -4pa;
(4) triple annealing process, carries out annealing in process first by blank, and annealing temperature is 650-700 DEG C, insulation 2-4 hour, air cooling; Carry out double annealing process subsequently, annealing temperature is 445-480 DEG C, insulation 5-8 hour, air cooling; Finally carry out three annealing in process, annealing temperature is 290-360 DEG C, insulation 10-14 hour, air cooling;
(5) adopt electrochemical polish to carry out post processing to the described semi-finished product that step (3) obtains, obtain surface roughness between the finished product of 60 μm ~ 70 μm.
2. 3D as claimed in claim 1 prints the method for rare earth titanium alloy material, it is characterized in that: the composition of described titanium alloy powder comprises following component (mass percent): Ni:11-18%, Al:7.3-8.9%, Cu:0.56-0.9%, Zr:1.2-1.7%, Mo:0.2-0.4%, Fe:1-2.8%, Ag:0.1-0.5%, Nd:0.6-1%, V:0.5-0.8%, Pr:1-3%, Er:0.5-1.5%, Y:1-2%, CeO 2: 1-3%, LaB 6: 0.1-3.3%, surplus is Ti.
3. the 3D as described in claim 1-2 prints the method for rare earth titanium alloy material, it is characterized in that: the composition stating titanium alloy powder comprises following component (mass percent): Ni:15.6%, Al:7.6%, Cu:0.88%, Zr:1.3%, Mo:0.26%, Fe:1.92%, Ag:0.35%, Nd:0.78%, V:0.66%, Pr:1.6%, Er:0.9%, Y:1.4%, CeO 2: 1.23%, LaB 6: 1.2%, surplus is Ti.
4. the 3D as described in claim 1-3 prints the method for rare earth titanium alloy material, it is characterized in that: the powder after ball milling is implemented pressurized, heated operation, temperature is 185 DEG C, and pressure is 1025MPa, and the dwell time is 5 minutes; Sinter in vacuum drying oven, sintering temperature is 900 DEG C, and the sintered heat insulating time is 5h; Obtain titanium alloy block, titanium alloy block is placed in corundum ceramic ball grinder, is first evacuated to 3 × 10 -2pa, then under 360r/min rotating speed, adopts granularity to be the corundum ball ball milling 36 hours of 2mm; Finally with filtering out the alloy powder that granularity is 20 μm, using it as laser 3D printing powder body material.
5. the 3D as described in claim 1-4 prints the method for rare earth titanium alloy material; it is characterized in that: laser 3D printing shaping; laser power 240W; sweep speed is 1300mm/s; print under vacuum or argon atmosphere; by blank Ultrasonic Cleaning 12mins shaping for laser printing, 120 DEG C of oven dry after cleaning.
6. the 3D as described in claim 1-5 prints the method for rare earth titanium alloy material, and it is characterized in that: triple annealing process, blank is carried out annealing in process first, annealing temperature is 660 DEG C, is incubated 4 hours, air cooling; Carry out double annealing process subsequently, annealing temperature is 450 DEG C, is incubated 6 hours, air cooling; Finally carry out three annealing in process, annealing temperature is 300 DEG C, is incubated 12 hours, air cooling.
CN201610033848.3A 2016-01-19 2016-01-19 A kind of method of 3D printing rare earth titanium alloy material Expired - Fee Related CN105522152B (en)

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