CN105513693B - A kind of electric wire - Google Patents

A kind of electric wire Download PDF

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Publication number
CN105513693B
CN105513693B CN201610108954.3A CN201610108954A CN105513693B CN 105513693 B CN105513693 B CN 105513693B CN 201610108954 A CN201610108954 A CN 201610108954A CN 105513693 B CN105513693 B CN 105513693B
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parts
layer
sent
electric wire
flame retardant
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CN105513693A (en
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李聪
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Hebei Jia De Power Equipment Co., Ltd.
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Quzhou Liancheng Environmental Protection Technology Co Ltd
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Priority to CN201710529950.7A priority Critical patent/CN107293358A/en
Priority to CN201610108954.3A priority patent/CN105513693B/en
Priority to CN201710529946.0A priority patent/CN107274988A/en
Priority to CN201710529948.XA priority patent/CN107331458A/en
Publication of CN105513693A publication Critical patent/CN105513693A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/14Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Insulated Conductors (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Inorganic Chemistry (AREA)

Abstract

The present invention discloses a kind of electric wire; including matcoveredn; the protective layer is provided with three layers; it is external protection, flame retardant coating and first screen layer respectively from outside to inside; the external protection, flame retardant coating and the integrated setting of first screen layer, the protective layer are internally provided with the cable main of more than one, and the cable main is provided with four layers; it is insulating barrier, the first enhancement layer, secondary shielding layer and conductor respectively from outside to inside, the second enhancement layer is provided between the cable main and protective layer;Electric wire design is simple, intensity is high, electrostatic screen function is strong, fire resistance is good and insulation effect is good.

Description

A kind of electric wire
Technical field
The present invention relates to a kind of electric wire.
Background technology
At present, general electric wire generally comprises wire, sheath, armor and outer jacket from inside to outside, common electricity Line cable does not have armor, without armor general electric wire in use, often occur gall, dew skin, electric leakage Failure, cause the wire of electric wire also very new, and sheath premature aging, directly influence service life and the people of electric wire Body safety, causes the wasting of resources.Using the fire-resistant wire and cable of traditional material, can only ensure in flame condition in certain time Its normal power supply is maintained, can not be in the state normal operation born water leaching, hit.Trace it to its cause be under flame condition, it is resistance to High-temperature agglomerant has lost its caking property, and oneself loses its mechanical strength to glass fabric, oneself warp of the adhesion between mica flake Considerably loose, under the conditions of water leaching, the insulaion resistance of mica tape structure fire resistance layer drastically declines, and is unable to maintain that exhausted between line Edge resistance and there is short circuit.When there is mechanical impact, oneself the mica band structure through burning fairly loose become it is more loose and Come off, can not also keep its insulating properties.
The content of the invention
The technical problem to be solved in the present invention is to provide one kind design is simple, intensity is high, electrostatic screen function is strong, fire resistance The electric wire that energy is good and insulation effect is good.
In order to solve the above technical problems, the present invention adopts the following technical scheme that:
A kind of electric wire, including matcoveredn, the protective layer are provided with three layers, are outer protection respectively from outside to inside Layer, flame retardant coating and first screen layer, the external protection, flame retardant coating and the integrated setting of first screen layer, the protective layer The cable main of more than one is internally provided with, the cable main is provided with four layers, is insulating barrier, first respectively from outside to inside Enhancement layer, secondary shielding layer and conductor, are provided with the second enhancement layer between the cable main and protective layer, the flame retardant coating by Kaolin 30-50 parts for matching in parts by weight, boric acid 20-24 parts, sodium metasilicate 18-20 parts, bauxite 28-30 parts, boron nitride 16-18 parts, silica 1 8-20 parts, mullite 23-30 parts, carborundum 22-24 parts, corundum 12-16 parts, magnesia 16-18 Part, calcium oxide 12-14 parts, chromium oxide 16-20 parts, dicalcium silicate 12-16 parts, tricalcium silicate 12-16 parts and zirconium silicate 16-18 parts It is made.
Further, the external protection is resin insulating barrier, improves the insulation effect of electric wire.
Further, second enhancement layer is internally provided with the reinforcement of one or more, improves the strong of electric wire Degree.
Further, rubber layer is provided between the conductor and secondary shielding layer, improves the insulation effect of electric wire Fruit.
Further, the external protection surface is provided with waterproof membrane, prevents electric wire by raindrop erosion.
Further, fluorescence coating is provided between the external protection and flame retardant coating, when the surface wear of electric wire Than it is more serious when, it is observed that there is fluorescence, change in time.
Further, scale is provided with the external protection, beneficial to the length for calculating electric wire.
The manufacture method of flame retardant coating, includes following steps:
1) kaolin 30-50 parts are taken to be sent into calcining furnace, calcining heat is gradually raised to 1100 DEG C from 880 DEG C, heating rate For 10 DEG C/min, then calcined again at 1100 DEG C 2 hours, be incubated 2 hours, natural cooling discharging is standby;
2) take bauxite 28-30 parts to be sent into airslide disintegrating mill and be ground into 200nm-300nm powder, then add boric acid 20-24 parts and sodium metasilicate 18-20 parts, it is sent into heater, temperature rises to 500-600 DEG C, continues 1-2 hours, standby;
3) take mullite 23-30 parts, carborundum 22-24 parts and corundum 12-16 parts to be sent into airslide disintegrating mill to be ground into Grain, is re-fed into mixer, stirs, standby;
4) obtained raw material in step 1), step 2) and step 3) is sent into mixer, stirred, be sent into melting furnace In, temperature rises to 900-1000 DEG C, continues 2-3 hours, standby;
5) magnesia 16-18 parts, calcium oxide 12-14 parts and chromium oxide 16-20 parts is taken to be sent into heater, temperature rises to 60-80 DEG C, then dicalcium silicate 12-16 parts, tricalcium silicate 12-16 parts and zirconium silicate 16-18 parts are added, room temperature is naturally cooled to, It is standby;
6) obtained material in step 5) is sent into step 4), temperature rises to 1000-1200 DEG C, continues 3-5 hours, obtains It is standby to fused mass;
7) cast maintenance in the fused mass injection mould in step 6) is stripped for 12 hours, then normal temperature conserves five days, you can system Obtain the flame retardant coating of electric wire.
Beneficial effects of the present invention are:Electric wire design is simple, by being provided with first screen layer and secondary shielding Layer, enhances the electrostatic screen function of electric wire in itself;By being provided with flame retardant coating, the fire resistance of electric wire is improved Energy;By being provided with insulating barrier, the insulation effect of electric wire is improved;To strengthen by the way that there is provided the first enhancement layer and second Layer, substantially increase the intensity of electric wire.
Brief description of the drawings
Fig. 1 is a kind of structural representation of electric wire of the present invention.
Embodiment
Embodiment one
A kind of electric wire, including matcoveredn 1, the protective layer 1 are provided with three layers, are outer protection respectively from outside to inside Layer 2, flame retardant coating 3 and first screen layer 4, the 4 integrated setting of the external protection 2, flame retardant coating 3 and first screen layer are described Protective layer 1 is internally provided with the cable main 6 of more than one, and the cable main 6 is provided with four layers, is exhausted respectively from outside to inside Edge layer 10, the first enhancement layer 9, secondary shielding layer 8 and conductor 1, second is provided between the cable main 6 and protective layer 1 and is added Strong layer 5, the flame retardant coating 3 by match in parts by weight 30 parts of 20 parts of 24 parts of 30 parts of kaolin, boric acid, sodium metasilicate, bauxite, 18 parts of boron nitride, 20 parts of silica, 30 parts of mullite, 24 parts of carborundum, 16 parts of corundum, 18 parts of magnesia, 14 parts of calcium oxide, 18 parts of 20 parts of chromium oxide, 16 parts of dicalcium silicate, 16 parts of tricalcium silicate and zirconium silicate are made.
The external protection 2 is resin insulating barrier, improves the insulation effect of electric wire.
Second enhancement layer 5 is internally provided with the reinforcement (not shown) of one or more, improves the strong of electric wire Degree.
Rubber layer (not shown) is provided between the conductor 7 and secondary shielding layer 8, improves the insulation effect of electric wire Fruit.
The surface of external protection 2 is provided with waterproof membrane (not shown), prevents electric wire by raindrop erosion.
Fluorescence coating (not shown) is provided between the external protection 2 and flame retardant coating 3, when the surface wear of electric wire Than it is more serious when, it is observed that there is fluorescence, change in time.
Scale (not shown) is provided with the external protection 2, beneficial to the length for calculating electric wire.
The manufacture method of flame retardant coating 3, includes following steps:
1) 30 parts of kaolin is taken to be sent into calcining furnace, calcining heat is gradually raised to 1100 DEG C from 880 DEG C, heating rate 10 DEG C/min, then calcined again at 1100 DEG C 2 hours, be incubated 2 hours, natural cooling discharging is standby;
2) take 30 parts of bauxite to be sent into airslide disintegrating mill and be ground into 200nm-300nm powder, then add 24 parts of boric acid With 20 parts of sodium metasilicate, it is sent into heater, temperature rises to 500-600 DEG C, continues 1-2 hours, standby;
3) take 16 parts of 30 parts of mullite, 24 parts of carborundum and corundum to be sent into airslide disintegrating mill and be ground into particle, be re-fed into In mixer, stir, it is standby;
4) obtained raw material in step 1), step 2) and step 3) is sent into mixer, stirred, be sent into melting furnace In, temperature rises to 900-1000 DEG C, continues 2-3 hours, standby;
5) taking in 20 parts of 18 parts of magnesia, 14 parts of calcium oxide and chromium oxide feeding heaters, temperature rises to 60-80 DEG C, then 18 parts of 16 parts of dicalcium silicate, 16 parts of tricalcium silicate and zirconium silicate are added, naturally cools to room temperature, it is standby;
6) obtained material in step 5) is sent into step 4), temperature rises to 1000-1200 DEG C, continues 3-5 hours, obtains It is standby to fused mass;
7) cast maintenance in the fused mass injection mould in step 6) is stripped for 12 hours, then normal temperature conserves five days, you can system Obtain the flame retardant coating 3 of electric wire.
Embodiment two
A kind of electric wire, including matcoveredn 1, the protective layer 1 are provided with three layers, are outer protection respectively from outside to inside Layer 2, flame retardant coating 3 and first screen layer 4, the 4 integrated setting of the external protection 2, flame retardant coating 3 and first screen layer are described Protective layer 1 is internally provided with the cable main 6 of more than one, and the cable main 6 is provided with four layers, is exhausted respectively from outside to inside Edge layer 10, the first enhancement layer 9, secondary shielding layer 8 and conductor 7, second is provided between the cable main 6 and protective layer 1 and is added Strong layer 5, the flame retardant coating 3 by match in parts by weight 29 parts of 19 parts of 22 parts of 40 parts of kaolin, boric acid, sodium metasilicate, bauxite, 17 parts of boron nitride, 9 parts of silica 1,26.5 parts of mullite, 23 parts of carborundum, 14 parts of corundum, 17 parts of magnesia, calcium oxide 13 Part, 18 parts of chromium oxide, 14 parts of dicalcium silicate, 14 parts of tricalcium silicate and 17 parts of zirconium silicate are made.
The external protection 2 is resin insulating barrier, improves the insulation effect of electric wire.
Second enhancement layer 5 is internally provided with the reinforcement (not shown) of one or more, improves the strong of electric wire Degree.
Rubber layer (not shown) is provided between the conductor 7 and secondary shielding layer 8, improves the insulation effect of electric wire Fruit.
The surface of external protection 2 is provided with waterproof membrane (not shown), prevents electric wire by raindrop erosion.
Fluorescence coating (not shown) is provided between the external protection 2 and flame retardant coating 3, when the surface wear of electric wire Than it is more serious when, it is observed that there is fluorescence, change in time.
Scale (not shown) is provided with the external protection 2, beneficial to the length for calculating electric wire.
The manufacture method of flame retardant coating 3, includes following steps:
1) 40 parts of kaolin is taken to be sent into calcining furnace, calcining heat is gradually raised to 1100 DEG C from 880 DEG C, heating rate 10 DEG C/min, then calcined again at 1100 DEG C 2 hours, be incubated 2 hours, natural cooling discharging is standby;
2) take 29 parts of bauxite to be sent into airslide disintegrating mill and be ground into 200nm-300nm powder, then add 22 parts of boric acid With 19 parts of sodium metasilicate, it is sent into heater, temperature rises to 500-600 DEG C, continues 1-2 hours, standby;
3) take 14 parts of 26.5 parts of mullite, 23 parts of carborundum and corundum to be sent into airslide disintegrating mill and be ground into particle, then send Enter in mixer, stir, it is standby;
4) obtained raw material in step 1), step 2) and step 3) is sent into mixer, stirred, be sent into melting furnace In, temperature rises to 900-1000 DEG C, continues 2-3 hours, standby
5) taking in 18 parts of 17 parts of magnesia, 13 parts of calcium oxide and chromium oxide feeding heaters, temperature rises to 60-80 DEG C, then 17 parts of 14 parts of dicalcium silicate, 14 parts of tricalcium silicate and zirconium silicate are added, naturally cools to room temperature, it is standby;
6) obtained material in step 5) is sent into step 4), temperature rises to 1000-1200 DEG C, continues 3-5 hours, obtains It is standby to fused mass;
7) cast maintenance in the fused mass injection mould in step 6) is stripped for 12 hours, then normal temperature conserves five days, you can system Obtain 3 flame retardant coatings of electric wire.
Embodiment three
A kind of electric wire, including matcoveredn 1, the protective layer are provided with three layers, are outer protection respectively from outside to inside Layer 2, flame retardant coating 3 and first screen layer 4, the 4 integrated setting of the external protection 2, flame retardant coating 3 and first screen layer are described Protective layer 1 is internally provided with the cable main 6 of more than one, and the cable main 6 is provided with four layers, is exhausted respectively from outside to inside Edge layer 10, the first enhancement layer 9, secondary shielding layer 8 and conductor 7, second is provided between the cable main 6 and protective layer 1 and is added Strong layer 5, the flame retardant coating 3 by match in parts by weight 28 parts of 18 parts of 20 parts of 50 parts of kaolin, boric acid, sodium metasilicate, bauxite, 16 parts of boron nitride, 8 parts of silica 1,23 parts of mullite, 22 parts of carborundum, 12 parts of corundum, 16 parts of magnesia, 12 parts of calcium oxide, 16 parts of 16 parts of chromium oxide, 12 parts of dicalcium silicate, 12 parts of tricalcium silicate and zirconium silicate are made.
The external protection 2 is resin insulating barrier, improves the insulation effect of electric wire.
Second enhancement layer 5 is internally provided with the reinforcement (not shown) of one or more, improves the strong of electric wire Degree.
Rubber layer (not shown) is provided between the conductor 7 and secondary shielding layer 8, improves the insulation effect of electric wire Fruit.
The surface of external protection 2 is provided with waterproof membrane (not shown), prevents electric wire by raindrop erosion.
Fluorescence coating (not shown) is provided between the external protection 2 and flame retardant coating 3, when the surface wear of electric wire Than it is more serious when, it is observed that there is fluorescence, change in time.
Scale (not shown) is provided with the external protection 2, beneficial to the length for calculating electric wire.
The manufacture method of flame retardant coating 3, includes following steps:
1) 50 parts of kaolin is taken to be sent into calcining furnace, calcining heat is gradually raised to 1100 DEG C from 880 DEG C, heating rate 10 DEG C/min, then calcined again at 1100 DEG C 2 hours, be incubated 2 hours, natural cooling discharging is standby;
2) take 28 parts of bauxite to be sent into airslide disintegrating mill and be ground into 200nm-300nm powder, then add 20 parts of boric acid With 18 parts of sodium metasilicate, it is sent into heater, temperature rises to 500-600 DEG C, continues 1-2 hours, standby;
3) take 12 parts of 23 parts of mullite, 22 parts of carborundum and corundum to be sent into airslide disintegrating mill and be ground into particle, be re-fed into In mixer, stir, it is standby;
4) obtained raw material in step 1), step 2) and step 3) is sent into mixer, stirred, be sent into melting furnace In, temperature rises to 900-1000 DEG C, continues 2-3 hours, standby
5) taking in 16 parts of 16 parts of magnesia, 12 parts of calcium oxide and chromium oxide feeding heaters, temperature rises to 60-80 DEG C, then 16 parts of 12 parts of dicalcium silicate, 12 parts of tricalcium silicate and zirconium silicate are added, naturally cools to room temperature, it is standby;
6) obtained material in step 5) is sent into step 4), temperature rises to 1000-1200 DEG C, continues 3-5 hours, obtains It is standby to fused mass;
7) cast maintenance in the fused mass injection mould in step 6) is stripped for 12 hours, then normal temperature conserves five days, you can system Obtain the flame retardant coating 3 of electric wire.
Experimental example
Electric wire and common electric wire from the present invention, are divided into experimental group and common group, observe two groups of electric wires Cable uses the situation after three months.
Comparing result see the table below:
As can be seen here, electric wire of the invention is durable, good insulating and intensity are high, compared with common electric wire, It is obviously improved in performance.
Beneficial effects of the present invention are:Electric wire design is simple, by being provided with first screen layer and secondary shielding Layer, enhances the electrostatic screen function of electric wire in itself;By being provided with flame retardant coating, the fire resistance of electric wire is improved Energy;By being provided with insulating barrier, the insulation effect of electric wire is improved;To strengthen by the way that there is provided the first enhancement layer and second Layer, substantially increase the intensity of electric wire.
The foregoing is only a specific embodiment of the invention, but protection scope of the present invention is not limited thereto, any The change or replacement expected without creative work, it should all cover within the scope of the present invention.

Claims (4)

  1. A kind of 1. electric wire, it is characterised in that:Including matcoveredn, the protective layer is provided with three layers, distinguishes from outside to inside It is external protection, flame retardant coating and first screen layer, the external protection, flame retardant coating and the integrated setting of first screen layer, institute The cable main that protective layer is internally provided with more than one is stated, the cable main is provided with four layers, is exhausted respectively from outside to inside Edge layer, the first enhancement layer, secondary shielding layer and conductor, the second enhancement layer, institute are provided between the cable main and protective layer State flame retardant coating by match in parts by weight kaolin 30-50 parts, boric acid 20-24 parts, sodium metasilicate 18-20 parts, bauxite 28-30 Part, boron nitride 16-18 parts, silica 1 8-20 parts, mullite 23-30 parts, carborundum 22-24 parts, corundum 12-16 parts, oxidation Magnesium 16-18 parts, calcium oxide 12-14 parts, chromium oxide 16-20 parts, dicalcium silicate 12-16 parts, tricalcium silicate 12-16 parts and zirconium silicate 16-18 parts are made, and the external protection surface is provided with waterproof membrane, and fluorescence is provided between the external protection and flame retardant coating Layer, scale is provided with the external protection, the manufacture method of the flame retardant coating, includes following steps:
    1) kaolin 30-50 parts are taken to be sent into calcining furnace, calcining heat is gradually raised to 1100 DEG C from 880 DEG C, heating rate 10 DEG C/min, then calcined again at 1100 DEG C 2 hours, be incubated 2 hours, natural cooling discharging is standby;
    2) take bauxite 28-30 parts to be sent into airslide disintegrating mill and be ground into 200nm-300nm powder, then add boric acid 20-24 Part and sodium metasilicate 18-20 parts, it is sent into heater, temperature rises to 500-600 DEG C, continues 1-2 hours, standby;
    3) take mullite 23-30 parts, carborundum 22-24 parts and corundum 12-16 parts to be sent into airslide disintegrating mill and be ground into particle, then It is sent into mixer, stirs, it is standby;
    4) obtained raw material in step 1), step 2) and step 3) is sent into mixer, stirred, is sent into melting furnace, Temperature rises to 900-1000 DEG C, continues 2-3 hours, standby;
    5) magnesia 16-18 parts, calcium oxide 12-14 parts and chromium oxide 16-20 parts is taken to be sent into heater, temperature rises to 60-80 DEG C, then dicalcium silicate 12-16 parts, tricalcium silicate 12-16 parts and zirconium silicate 16-18 parts are added, and room temperature is naturally cooled to, it is standby;
    6) obtained material in step 5) is sent into step 4), temperature rises to 1000-1200 DEG C, continues 3-5 hours, is melted Melt thing, it is standby;
    7) cast maintenance in the fused mass injection mould in step 6) is stripped for 12 hours, then normal temperature conserves five days, you can electricity is made The flame retardant coating of line cable.
  2. A kind of 2. electric wire as claimed in claim 1, it is characterised in that:The external protection is resin insulating barrier.
  3. A kind of 3. electric wire as claimed in claim 1, it is characterised in that:Second enhancement layer be internally provided with one with On reinforcement.
  4. A kind of 4. electric wire as claimed in claim 1, it is characterised in that:It is provided between the conductor and secondary shielding layer Rubber layer.
CN201610108954.3A 2016-02-25 2016-02-25 A kind of electric wire Active CN105513693B (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
CN201710529950.7A CN107293358A (en) 2016-02-25 2016-02-25 A kind of electric wire
CN201610108954.3A CN105513693B (en) 2016-02-25 2016-02-25 A kind of electric wire
CN201710529946.0A CN107274988A (en) 2016-02-25 2016-02-25 A kind of electric wire
CN201710529948.XA CN107331458A (en) 2016-02-25 2016-02-25 A kind of electric wire

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CN201610108954.3A CN105513693B (en) 2016-02-25 2016-02-25 A kind of electric wire

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CN201710529950.7A Division CN107293358A (en) 2016-02-25 2016-02-25 A kind of electric wire
CN201710529946.0A Division CN107274988A (en) 2016-02-25 2016-02-25 A kind of electric wire
CN201710529948.XA Division CN107331458A (en) 2016-02-25 2016-02-25 A kind of electric wire

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CN201710529948.XA Withdrawn CN107331458A (en) 2016-02-25 2016-02-25 A kind of electric wire
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CN107507665A (en) * 2016-04-26 2017-12-22 夏立中 A kind of power cable
CN106373654A (en) * 2016-10-31 2017-02-01 耒阳星宇电线电缆有限公司 Fireproof and durable electric wire cable
CN110570983A (en) * 2019-08-09 2019-12-13 江苏瑞扬线缆有限公司 high-temperature-resistant aerial insulated cable and preparation method thereof

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JP2001093346A (en) * 1999-09-28 2001-04-06 Totoku Electric Co Ltd Coaxial mixed flexible flat cable and its manufacturing method
US6864199B2 (en) * 2003-02-07 2005-03-08 Allied Mineral Products, Inc. Crack-resistant dry refractory
CN204029441U (en) * 2014-07-05 2014-12-17 施婉娟 A kind of high temperature-resistant cable
CN107293365A (en) * 2015-11-10 2017-10-24 李聪 A kind of durable security cable

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Inventor after: Wu Di

Inventor after: Hu Shenghui

Inventor after: Li Guo

Inventor after: Yang Hongxiang

Inventor after: Xu Wenjin

Inventor after: Wu Changbao

Inventor before: Yang Pan

TA01 Transfer of patent application right

Effective date of registration: 20170915

Address after: 225600, Jiangsu City, Yangzhou province Gaoyou Guo town industrial concentration area

Applicant after: Jiangsu Ruiyang wire & Cable Co. Ltd.

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