CN105506864A - Felt-making machine - Google Patents

Abstract

The invention relates to a machine tool for a traditional felt rolling and making technology of hordes, in particular to a felt-making machine which is used for replacing a traditional manual felt rolling and making method and is capable of greatly improving the work efficiency. The felt-making machine structurally comprises a bottom support plate, side plates, a support frame, rolling shafts and a push mechanism, wherein the push mechanism is connected with the support frame and used for enabling the support frame to carry out reciprocating rectilinear movement back and forth; the rolling shafts are transversely arranged on the bottom support plate; the side plates at two sides are located above the rolling shafts; the support frame is located at the upper parts or lower parts of the side plates at two sides; square clamping grooves of support legs at two sides are clamped on square sleeves. According to the felt-making machine, a manual felt rolling and making method in a traditional technology is replaced; the problems of low working efficiency and manpower and time consumption of the felt rolling and making method are solved; mechanical production is achieved; the felt-making machine is reasonable in structure, simple and convenient to operate, economical and practical.

Description

felt making machine

technical field

The invention relates to a mechanical tool used by herdsmen in the traditional felt rolling technique, in particular to a felt making machine which is used to replace traditional manual felt rolling and can greatly improve work efficiency.

Background technique

Rolling wool felt has a long history in Xinjiang. Felt was loved by people at that time because of its characteristics of moisture and heat insulation, warm in winter and cool in summer. With the passage of time and the development of society, and with the aging of the older generation of felting artists, the non-material culture of felting is also facing the danger of disappearing. The materials used for felting are mainly wool and cow hair, and the wool filaments are required to be long and purely manual. The wool is stretched, laid, sprayed with water, laid, rolled, bundled, rolled, loosened, and washed. Felting, plastic shaping, and felting are indispensable in every process. In traditional crafts, every detail is completed by hand with simple tools.

In the traditional process of felting, the wool is preliminarily purified and loosened by hand, and then it is piled on a special whole piece of cowhide (called Turak) and beaten repeatedly with a special tree trunk made of red willow (called Shabawu). Thoroughly loosen it, and then evenly spread it on the grass curtain made of Achnatherum splendens (it can also be a bamboo mat), and spray boiling water evenly, then roll it up with a special thin tube (wooden or metal) and kick it repeatedly , Scroll for more than 2 hours. After the wool is fully condensed, uncover and remove the mat, spray boiling water and reroll it with a thin tube, and then many people sit side by side and roll the felt roll with both hands to make it further condensed and formed. It also takes 2-3 hours; after that, it needs to be washed and shaken. Drying, drying, trimming and other processes. In this traditional process, the work efficiency is low, and it generally takes several people and several hours to roll the felt. Now there is an urgent need in the market for a machine that can replace hand-rolled felt, effectively improve labor efficiency, and realize mechanized operation.

Contents of the invention

The object of the present invention is to provide an economical and practical felt making machine with reasonable structure and easy operation, which can greatly save labor and time costs, improve felting labor efficiency.

The invention discloses a felt making machine, which is characterized in that the structure includes a bottom support plate 1, a side plate 3, a support frame 5, a roller 13, and is connected with the support frame 5, so that the support frame 5 can reciprocate back and forth in a straight line the driving mechanism of the movement;

The four corners of the bottom support plate 1 are provided with uprights 2, and the two uprights 2 on one side are provided with side plates 3, and the side plates 3 are inserted into the uprights 2 through "U"-shaped slots 6; The structure of the frame 5 includes a frame, and support feet 14 symmetrically spaced above or below the two sides of the frame. Each support foot 14 is provided with a square slot 17; There are multiple rollers 13, and the end of each roller 13 is provided with a square sleeve 21. The shape of the square sleeve 21 is square, and its size and shape are compatible with the square slot 17. The inner hole of the square sleeve 21 is a circle Holes 24, the inside of the square sleeve 21 is provided with a bearing 22, the square sleeve 21 is connected with the roller 13 through the bearing 22, the outer side of the square sleeve 21 is fixedly provided with a gear 20, and the top of the gear 20 is provided with a roller bar 18, The upper end of the rolling bar 18 is hinged with the square sleeve 21, and the bottom of the rolling bar 18 is provided with reverse teeth 23. When the roller shaft 13 rotates in the opposite direction, the reverse teeth 23 are aligned with the teeth on the gear 20. Engage to prevent the reverse rotation of the roller 13;

The rollers 13 are horizontally arranged on the bottom support plate 1, the side plates 3 on both sides are located above the rollers 13, the support frame 5 is located above or below the side plates 3 on both sides, and the support legs 14 on both sides The square card slot 17 is stuck on the square sleeve 21 .

The structure of the described pushing mechanism preferably includes connecting the swing shaft 8, the turning shaft 9, the bevel gear steering assembly 12, and the power input end 11, and the both sides of the described bevel gear steering assembly 12 are provided with a power output shaft 10, so The above-mentioned turning shaft 9 is fixedly connected with the power output shaft 10, one end of the connecting swing shaft 8 on both sides is hinged with the support frame 5, and the other end is hinged with the turning shaft 9. The bevel gear steering assembly 12 is a mechanism that uses two meshing bevel gears to change the transmission direction in the prior art to complete the work of changing the transmission direction, and other devices that can change the transmission direction in the prior art can also be used. organization to replace.

The pushing mechanism can also be replaced by other mechanisms in the prior art that can realize the linear reciprocating motion of the support frame 5 back and forth.

An upper pressing plate 4 is arranged above the roller 13, and the lower pressing plate 4 is pressed on the roller 13, and a soft rope 7 is connected between the upper pressing plate 4 and the support frame 5, and the support frame 5 is under the action of the pushing mechanism. During back-and-forth reciprocating linear motion, upper pressing plate 4 does back-and-forth reciprocating linear motion under the effect of friction force and soft rope traction. A handle 15 is preferably provided on the upper pressing plate 4 .

It is used for the front and rear limit of the upper platen 4, and the front and rear of the side plate 3 are provided with stoppers 3-1, which are used to block the front and rear of the upper platen 4, and are used for the sliding limit of the upper platen 4.

There are 3 to 5 supporting feet 14 provided on the support frame 5 , and 3 to 5 corresponding rollers 13 are provided. The quantity can be determined according to actual needs.

A water leakage hole 16 is provided on the upper surface of the bottom support plate 1 . The effect of the leaking hole 16 is to pour water on the felt by hand during the rolling process of the felt, so that excess moisture can flow away from the leaking hole 16.

The upper surface of the roller 13 is provided with protrusions 25 or convex strips. The protrusion 25 or the convex strip increases the frictional force between the felt and the roller during the rolling process of the felt.

The working principle of the present invention:

In the installation of the present invention, the roller 13 is placed on the bottom support plate 1, and then the side plates 3 on both sides are inserted into the column, and the support frame 5 can be placed on the side plates 3 on both sides, or the support frame 5 is placed under the side plate 3, and at the same time, the square slot 17 of the supporting leg 14 is stuck on the square sleeve 21 of the roller 13. Before, place upper platen 4 on roller 13, be connected with support frame 5 with soft rope simultaneously. The support frame 5 is connected with the push mechanism, and the back and forth linear motion is done by the push mechanism. Wrap the prepared wool in advance on the roller, and when the support frame 5 is moving forward, the wool on the roller is tightly wound on the roller 13 under the friction of the bottom support plate 1, when the roller 13 When rolling to the frontmost position, the roller 13 retracts, and the outer side of the square sleeve 21 at one end of the roller is provided with a gear 20 and a rolling bar 18, and the reverse teeth 23 on the rolling bar 18 mesh with the teeth on the gear 20 , to prevent the roller 13 from rotating in the opposite direction, so that the roller 13 does not roll when it is withdrawn, but only withdraws with the help of the pulling force of the pushing mechanism. When it is retracted to a certain position, it rolls forward again. The support frame 5 drives the roller 13 below to roll forward, tighten the wool felt, then pull it back without rolling when retreating, and then roll forward, reciprocating, and constantly roll the wool felt tightly and roll it flat.

If the upper pressing plate 4 is placed under the support frame 5, the function of the upper pressing plate is to compress the wool felt above. While the wool felt turns back and moves forward, the upper upper platen inertial retreats, and acts on the roller from the opposite direction, so that the wool felt is rolled tighter and rolled flatter, so that the up and down action will save time and effort.

If it is not necessary to connect the soft rope between the support frame 5 and the upper pressing plate, a transverse chute 3-1 can also be provided on the side plate 3, and the upper pressing plate 4 is embedded in the chute 3-1 transversely, or Side plate 3 is provided with stopper 3-2 front and back, utilizes stopper to block back and forth, and is used for the sliding limit of upper pressing plate 4.

In the initial processing of felting in the early stage, the traditional method is to roll up the loose wool with straw curtains made of Achnatherum splendens, so that the loose wool is rolled into a preliminary shape, and then rolled on a thin cylinder for further felting. Therefore, in the use process of the present invention, the roller bar 18 can be hung up, and the roller can be used to carry out preliminary rolling work on the loose wool, that is, the roller will roll back and forth under the action of the pushing mechanism, and when the loose wool After the wool is initially rolled into shape, the rolling bar 18 is released, and the reverse teeth 23 are used to mesh with the teeth on the gear 20 to prevent the reverse rotation of the roller 13, so that when the roller 13 withdraws It does not roll, but only withdraws with the help of the pulling force of the pushing mechanism. When it is withdrawn to a certain position, it rolls forward again. In this way, the support frame 5 drives the roller 13 below to roll forward, and the wool felt is tightly wound, and then it does not move when withdrawing. Roll back, then roll forward, reciprocating, constantly rolling the wool felt tightly and flat. The present invention can be used in both the initial molding of wool and the final rolling and flattening of wool felt, and has wider application range.

Compared with the prior art, the present invention has the advantages of replacing manual felting in the traditional process, solving the problems of low work efficiency, labor and time consumption, and realizing mechanized production. Labor and time cost, it is an economical and practical felt making machine that improves the labor efficiency of felt making.

Description of drawings

Fig. 1 is a schematic structural diagram of Embodiment 1 of the present invention.

Fig. 2 is a schematic structural diagram of the bottom support plate in Fig. 1 .

Fig. 3 is a schematic structural view of the midsole support frame in Fig. 1 .

Fig. 4 is a schematic structural diagram of the upper platen in Fig. 1 .

Fig. 5 is a schematic structural diagram of the side plate in Fig. 1 .

FIG. 6 is a schematic structural view of the roller in FIG. 1 .

FIG. 7 is a schematic structural diagram of the left view in FIG. 6 .

Fig. 8 is a structural schematic diagram of the connection relationship between the roller and the supporting foot.

Fig. 9 is a structural schematic diagram of the connection relationship of the square sleeve in Fig. 6 .

Fig. 10 is a schematic diagram of the three-dimensional structure of the connection relationship of the square sleeve in Fig. 6 .

Fig. 11 is a schematic structural view of the side plate in Embodiment 5.

Fig. 12 is a schematic diagram of the structure when the supporting frame is placed under the side plate in Embodiment 6 of the present invention.

Fig. 13 is a structural schematic diagram of the connection position relationship between the support frame and the roller in Embodiment 6 of the present invention.

Fig. 14 is a schematic structural diagram of a support frame in Embodiment 6 of the present invention.

As shown in the figure: 1 is the bottom support plate, 2 is the column, 3 is the side plate, 3-1 is the stopper, 4 is the upper pressure plate, 5 is the support frame, 6 is the "U" type card slot, 7 is the soft rope , 8 is the connecting swing shaft, 9 is the turning shaft, 10 is the power output shaft, 11 is the power input end, 12 is the bevel gear steering assembly, 13 is the roller, 14 is the supporting foot, 15 is the handle, 16 is the water leakage Hole, 17 is a square draw-in groove, 18 is a roller retaining bar, 19 is a hinged shaft, 20 is a gear, 21 is a square sleeve, 22 is a bearing, 23 is a reverse tooth, 24 is a circular hole, and 25 is a protrusion.

detailed description

Example 1:

Referring to Fig. 1-Fig. 10, it is a structural schematic diagram of an embodiment of the present invention, a felt making machine, the structure includes a bottom support plate 1, a side plate 3, a support frame 5, a roller 13, and is connected with the support frame 5 , the propulsion mechanism that enables the support frame 5 to move back and forth linearly;

The four corners of the bottom support plate 1 are provided with uprights 2, and the two uprights 2 on one side are provided with side plates 3, and the side plates 3 are inserted into the uprights 2 through "U"-shaped slots 6; The structure of the frame 5 includes a frame, and support feet 14 symmetrically spaced below the two sides of the frame. A square slot 17 is provided below each support foot 14; Root roller 13, the end of each roller 13 is provided with square sleeve 21, and described square sleeve 21 external shape is square shape, and size and shape match with square draw-in groove 17, and the inner hole of square sleeve 21 is circular hole 24 , the inside of the square sleeve 21 is provided with a bearing 22, the square sleeve 21 is connected with the roller 13 through the bearing 22, the outer side of the square sleeve 21 is fixedly provided with a gear 20, and the top of the gear 20 is provided with a roller bar 18. The upper end of the rolling bar 18 is hinged with the square sleeve 21 through the hinge shaft 19, and the bottom of the rolling bar 18 is provided with reverse teeth 23. When the roller 13 rotates in the opposite direction, the reverse teeth 23 and the teeth on the gear 20 The teeth are meshed to prevent the reverse rotation of the roller 13;

Described roller shaft 13 is horizontally arranged on the bottom brace plate 1, and side board 3 described on both sides is positioned at the top of roller shaft 13, and bracing frame 5 rides on the side board 3 on both sides, and the square shape of supporting foot 14 on both sides The card slot card 17 is on the square sleeve 21.

The structure of the push mechanism includes a connecting swing shaft 8, a crank shaft 9, a bevel gear steering assembly 12, and a power input end 11. Power output shafts 10 are arranged on both sides of the bevel gear steering assembly 12. The turning shaft 9 is fixedly connected with the power output shaft 10 , and one end of the connecting swing shaft 8 on both sides is hinged with the support frame 5 , and the other end is hinged with the turning shaft 9 .

There are three supporting feet 14, and the corresponding number of rollers 13 below is three.

Example 2:

Compared with Embodiment 1, the difference of this embodiment is that an upper pressing plate 4 is provided below the support frame 5, and the lower pressing plate 4 is pressed on the roller 13, and the upper pressing plate 4 and the supporting frame 5 are connected A soft rope 7, when the bracing frame 5 moves back and forth linearly under the action of the driving mechanism, the upper pressing plate 4 does the linear reciprocating movement back and forth under the effect of friction and the pulling of the soft rope. There are 4 supporting feet 14, and the number of corresponding rollers 13 below is 4. A handle 15 is provided on the upper pressing plate 4 .

Embodiment 3:

Compared with Embodiment 2, the difference of this embodiment lies in that: the upper surface of the bottom support plate 1 is provided with a water leakage hole 16 . There are 5 supporting legs 14, and the number of corresponding rollers 13 below is 5.

Embodiment 4:

Compared with Embodiment 3, this embodiment differs in that: the upper surface of the roller 13 is provided with protrusions 25 or convex strips. A handle 15 is provided on the upper pressing plate 4 .

Embodiment 5:

Referring to accompanying drawing 11, compared with embodiment 2, the difference of this embodiment is: described side plate 3 is respectively provided with stopper 3-2 at front and back, utilizes stopper to block back and forth, is used for the sliding restriction of upper platen 4. bit.

Embodiment 6:

Referring to accompanying drawings 12-14, compared with embodiment 2, the difference of this embodiment is that: the support legs 14 of the support frame 5 are symmetrically spaced above the two sides of the frame, and the rollers 13 are arranged transversely on the bottom support On the plate 1, the side plates 3 on both sides are located above the rollers 13, the support frame 5 is located below the side plates 3 on both sides, and the square slots 17 of the support feet 14 on both sides are stuck in the square sleeves of the rollers 13. 21, the support frame 5 is under the upper pressing plate 4, and is driven to reciprocate by the pushing mechanism. The side plates 3 are respectively provided with stoppers 3-2 at the front and back, which are used to block the front and rear of the stoppers and are used for the sliding limit of the upper platen 4 .

Embodiment 7:

Compared with Embodiment 6, this embodiment differs in that: the upper surface of the bottom support plate 1 is provided with a water leakage hole 16 . There are 5 supporting legs 14, and the number of corresponding rollers 13 below is 5. The upper surface of the roller 13 is provided with protrusions 25 or convex strips. A handle 15 is provided on the upper pressing plate 4 .

Claims (10)

1. a felt maker, is characterized in that structure comprises bottom bracing plate (1), side plate (3), bracing frame (5), roller bearing (13), and is connected with support frame as described above (5), make bracing frame (5) can before and after the pushing mechanism of linear reciprocating motion;

The corner of described bottom bracing plate (1) is provided with column (2), and two columns (2) being positioned at side are provided with side plate (3), and described side plate (3) is inserted on column (2) by " U " type draw-in groove (6), the structure of support frame as described above (5) comprises framework, and symmetrical interval is located at above framework both sides or the feet of below (14), and each feet (14) is provided with square draw-in groove (17), corresponding with feet (14) quantity, bottom bracing plate (1) top is provided with many roller bearings (13), the end of every root roller bearing (13) is provided with square set (21), described square set (21) external form is square, size shape and square draw-in groove (17) suitable, square set (21) endoporus is circular hole (24), described square set (21) inside is provided with bearing (22), square set (21) is connected with roller bearing (13) by bearing (22), described square set (21) outside is fixed with gear (20), gear (20) top is provided with roller bearing blend stop (18), described rolling blend stop (18) upper end and square set (21) hinged, rolling blend stop (18) below is provided with reverse teeth (23), when roller bearing (13) rotates backward, described reverse teeth (23) are meshed with the teeth on gear (20), roller bearing (13) is stoped to rotate backward,

Described roller bearing (13) is laterally located on bottom bracing plate 1, side plate (3) described in both sides is positioned at the top of roller bearing (13), bracing frame (5) is positioned at side plate (3) top or the below of both sides, and the square draw-in groove (17) of the feet (14) of both sides is stuck in square set (21).

2. felt maker as claimed in claim 1, it is characterized in that the structure of described pushing mechanism comprise connect swinging axle (8), turn axle (9), bevel gear turns to assembly (12), power intake (11), described bevel gear turns to the both sides of assembly (12) to be provided with power output shaft (10), the described axle (9) that turns is fixedly connected with power output shaft (10), described connection swinging axle (8) one end of both sides and bracing frame (5) hinged, the other end is with to turn axle (9) hinged.

3. felt maker as claimed in claim 1 or 2, it is characterized in that described roller bearing (13) top is provided with top board (4), and described lower platen (4) is pressed on roller bearing (13), a tightrope (7) is connected between top board (4) with bracing frame (5), bracing frame (5) under pushing mechanism effect before and after linear reciprocating motion time, top board (4) does front and back linear reciprocating motion under the effect of friction and tightrope tractive.

4. felt maker as claimed in claim 1 or 2, it is characterized in that the upper set feet (14) of described bracing frame (5) is provided with 3 ~ 5, the quantity of corresponding set roller bearing (13) is 3 ~ 5.

5. felt maker as claimed in claim 3, it is characterized in that the upper set feet (14) of described bracing frame (5) is provided with 3 ~ 5, the quantity of corresponding set roller bearing (13) is 3 ~ 5, and described top board (4) is provided with handle (15).

6. felt maker as claimed in claim 1 or 2, is characterized in that described bottom bracing plate (1) upper surface is provided with the hole that leaks (16).

7. felt maker as claimed in claim 3, is characterized in that described bottom bracing plate (1) upper surface is provided with the hole that leaks (16).

8. felt maker as claimed in claim 1 or 2, is characterized in that described roller bearing (13) upper surface is provided with projection (25) or convex bar.

9. felt maker as claimed in claim 7, is characterized in that described roller bearing (13) upper surface is provided with projection (25) or convex bar.

10. felt maker as claimed in claim 3, is characterized in that being provided with block (3-1) before and after described side plate (3), utilizes before and after block and stop, spacing for sliding of top board (4).