CN105506518B - A kind of laser cutting machine ball screw and preparation method thereof - Google Patents

A kind of laser cutting machine ball screw and preparation method thereof Download PDF

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Publication number
CN105506518B
CN105506518B CN201510949131.9A CN201510949131A CN105506518B CN 105506518 B CN105506518 B CN 105506518B CN 201510949131 A CN201510949131 A CN 201510949131A CN 105506518 B CN105506518 B CN 105506518B
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parts
cutting machine
laser cutting
ball screw
machine ball
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CN105506518A (en
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高瑞军
蔡志玲
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Wuhan Kaishili Cnc Technology Co ltd
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Zhangzhou Youpu Laser Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C49/00Alloys containing metallic or non-metallic fibres or filaments
    • C22C49/02Alloys containing metallic or non-metallic fibres or filaments characterised by the matrix material
    • C22C49/08Iron group metals
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C30/00Alloys containing less than 50% by weight of each constituent
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C32/00Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
    • C22C32/0005Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with at least one oxide and at least one of carbides, nitrides, borides or silicides as the main non-metallic constituents
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C47/00Making alloys containing metallic or non-metallic fibres or filaments
    • C22C47/08Making alloys containing metallic or non-metallic fibres or filaments by contacting the fibres or filaments with molten metal, e.g. by infiltrating the fibres or filaments placed in a mould

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The present invention discloses a kind of laser cutting machine ball screw, is made of following raw material:Iron, carbon fiber, kaolin, glass fibre, cupric sulfate pentahydrate, zinc borate, pentaerythrite, titanium dioxide, phthalic anhydride, sodium carbonate, dioxane, magnesia, boron nitride, lithium chloride and sodium borohydride;The raw material is by following parts by weight proportioning composition:10 12 parts of 30 32 parts of iron, 20 22 parts of carbon fiber, 24 28 parts of kaolin, 12 16 parts of glass fibre, 10 12 parts of cupric sulfate pentahydrate, 14 18 parts of zinc borate, 10 12 parts of pentaerythrite, 12 16 parts of titanium dioxide, 12 14 parts of phthalic anhydride, 10 18 parts of sodium carbonate, 12 16 parts of dioxane, 12 18 parts of magnesia, 14 16 parts of boron nitride, 8 10 parts of lithium chloride and sodium borohydride;The laser cutting machine ball screw durability degree is high, intensity is high and wear-resisting property is good.

Description

A kind of laser cutting machine ball screw and preparation method thereof
Technical field
The present invention relates to a kind of laser cutting machine ball screws and preparation method thereof.
Background technology
Ball-screw is to convert rotary motion to linear motion, or by transform linear motion is the ideal of rotary motion Product.
Ball-screw is actuated element most-often used on machine tool and precision machinery, and major function is will to rotate fortune Turn changes linear movement into, or torque is converted into axial repeated action power, while having both high-precision, invertibity and efficient Feature.Due to the frictional resistance with very little, ball-screw is widely used in various industrial equipments and precision instrument.
The shortcomings of existing laser cutting machine ball screw there are intensity low, wear-resisting property is not good enough.
Invention content
The technical problem to be solved in the present invention is to provide a kind of durability degree height, the laser cuttings that intensity is high and wear-resisting property is good Machine ball screw.
In order to solve the above technical problems, the present invention adopts the following technical scheme that:
A kind of laser cutting machine ball screw, is made of following raw material:Iron, carbon fiber, kaolin, glass fibre, five water Copper sulphate, zinc borate, pentaerythrite, titanium dioxide, phthalic anhydride, sodium carbonate, dioxane, magnesia, boron nitride, lithium chloride and boron Sodium hydride;The raw material is by following parts by weight proportioning composition:30-32 parts of iron, 20-22 parts of carbon fiber, 24-28 parts of kaolin, 12-16 parts of glass fibre, 10-12 parts of cupric sulfate pentahydrate, 14-18 parts of zinc borate, 10-12 parts of pentaerythrite, titanium dioxide 12-16 Part, 12-14 parts of phthalic anhydride, 10-18 parts of sodium carbonate, 12-16 parts of dioxane, 12-18 parts of magnesia, 14-16 parts of boron nitride, chlorination 10-12 parts of 8-10 parts of lithium and sodium borohydride.
Further, the raw material is by following parts by weight proportioning composition:30 parts of iron, 22 parts of carbon fiber, 28 parts of kaolin, 16 parts of glass fibre, 12 parts of cupric sulfate pentahydrate, 18 parts of zinc borate, 12 parts of pentaerythrite, 16 parts of titanium dioxide, 14 parts of phthalic anhydride, carbon 12 parts of 18 parts of sour sodium, 16 parts of dioxane, 18 parts of magnesia, 16 parts of boron nitride, 10 parts of lithium chloride and sodium borohydride.
Further, the raw material is by following parts by weight proportioning composition:31 parts of iron, 21 parts of carbon fiber, 26 parts of kaolin, 14 parts of glass fibre, 11 parts of cupric sulfate pentahydrate, 16 parts of zinc borate, 11 parts of pentaerythrite, 14 parts of titanium dioxide, 13 parts of phthalic anhydride, carbon 11 parts of 14 parts of sour sodium, 14 parts of dioxane, 15 parts of magnesia, 15 parts of boron nitride, 9 parts of lithium chloride and sodium borohydride.
Further, the raw material is by following parts by weight proportioning composition:32 parts of iron, 20 parts of carbon fiber, 24 parts of kaolin, 12 parts of glass fibre, 10 parts of cupric sulfate pentahydrate, 14 parts of zinc borate, 10 parts of pentaerythrite, 12 parts of titanium dioxide, 12 parts of phthalic anhydride, carbon 10 parts of 10 parts of sour sodium, 12 parts of dioxane, 12 parts of magnesia, 14 parts of boron nitride, 8 parts of lithium chloride and sodium borohydride.
Another technical problem to be solved by the present invention is that a kind of preparation method of laser cutting machine ball screw is provided, including There are following steps:
1)24-28 parts of kaolin is taken to be sent into calcining furnace, calcination temperature is gradually raised to 800 DEG C from 700 DEG C, and heating rate is It 10 DEG C/min, is then calcined again at 800 DEG C 2 hours, keeps the temperature 1 hour, natural cooling discharging;
2)By step 1)In obtained raw material be sent into airslide disintegrating mill, average grain diameter is made in 300nm powder below, it is standby With;
3)14-18 parts of 12-16 parts of glass fibre, 10-12 parts of cupric sulfate pentahydrate and zinc borate, 10-12 parts of pentaerythrite are taken, It is put into blender, stirs evenly;
4)By step 3)In the material that stirs evenly be put into heater, temperature rises to 80-90 DEG C, continues 20-30min, It is spare;
5)12-16 parts of 12-16 parts of titanium dioxide, 12-14 parts of phthalic anhydride, 10-18 parts of sodium carbonate and dioxane are taken, is put into and stirs It mixes in machine, stirs evenly;
6)By step 5)In the material that stirs evenly be put into heater, temperature rises to 60-80 DEG C, continues 15-20min, It is spare;
7)20-22 parts of 30-32 parts of iron and carbon fiber are taken, is put into melting furnace, 12-18 parts of magnesia, boron nitride 14- is added 10-12 parts of 16 parts, 8-10 parts of lithium chloride and sodium borohydride, temperature rises to 1500-1600 DEG C, continues 10-20min;
8)By step 2), step 4)With step 6)In material obtained be added to step 7)Molten aluminum in, continue 20- Fusant is made in 30min;
9)By step 8)In in fusant obtained injection mould cast maintenance demould within 30 hours, then room temperature conserves three days, i.e., The laser cutting machine ball screw of the present invention can be made.
Beneficial effects of the present invention are:The laser cutting machine ball screw is under the mutual cooperation effect of each raw material, tool Have the advantages that durability degree is high, intensity is high and wear-resisting property is good, compared with existing laser cutting machine ball screw, has in performance Significant progress.
Specific implementation mode
Embodiment 1:
A kind of laser cutting machine ball screw, the raw material is by following parts by weight proportioning composition:30 parts of iron, carbon fiber 22 Part, 28 parts of kaolin, 16 parts of glass fibre, 12 parts of cupric sulfate pentahydrate, 18 parts of zinc borate, 12 parts of pentaerythrite, titanium dioxide 16 Part, 14 parts of phthalic anhydride, 18 parts of sodium carbonate, 16 parts of dioxane, 18 parts of magnesia, 16 parts of boron nitride, 10 parts of lithium chloride and hydroboration 12 parts of sodium.
A kind of preparation method of laser cutting machine ball screw, includes following steps:
1)28 parts of kaolin is taken to be sent into calcining furnace, calcination temperature is gradually raised to 800 DEG C from 700 DEG C, heating rate 10 DEG C/min, and it is then calcined again at 800 DEG C 2 hours, keeps the temperature 1 hour, natural cooling discharging;
2)By step 1)In obtained raw material be sent into airslide disintegrating mill, average grain diameter is made in 300nm powder below, it is standby With;
3)18 parts of 16 parts of glass fibre, 12 parts of cupric sulfate pentahydrate and zinc borate, 12 parts of pentaerythrite are taken, blender is put into In, it stirs evenly;
4)By step 3)In the material that stirs evenly be put into heater, temperature rises to 80-90 DEG C, continues 20-30min, It is spare;
5)16 parts of 16 parts of titanium dioxide, 14 parts of phthalic anhydride, 18 parts of sodium carbonate and dioxane are taken, is put into blender, is stirred Uniformly;
6)By step 5)In the material that stirs evenly be put into heater, temperature rises to 60-80 DEG C, continues 15-20min, It is spare;
7)22 parts of 30 parts of iron and carbon fiber are taken, is put into melting furnace, 18 parts of magnesia, 16 parts of boron nitride, lithium chloride is added 10 parts and 12 parts of sodium borohydride, temperature rises to 1500-1600 DEG C, continues 10-20min;
8)By step 2), step 4)With step 6)In material obtained be added to step 7)Molten aluminum in, continue 20- Fusant is made in 30min;
9)By step 8)In in fusant obtained injection mould cast maintenance demould within 30 hours, then room temperature conserves three days, i.e., The laser cutting machine ball screw of the present invention can be made.
Embodiment 2:
A kind of laser cutting machine ball screw, the raw material is by following parts by weight proportioning composition:31 parts of iron, carbon fiber 21 Part, 26 parts of kaolin, 14 parts of glass fibre, 11 parts of cupric sulfate pentahydrate, 16 parts of zinc borate, 11 parts of pentaerythrite, titanium dioxide 14 Part, 13 parts of phthalic anhydride, 14 parts of sodium carbonate, 14 parts of dioxane, 15 parts of magnesia, 15 parts of boron nitride, 9 parts of lithium chloride and sodium borohydride 11 parts.
A kind of preparation method of laser cutting machine ball screw, includes following steps:
1)26 parts of kaolin is taken to be sent into calcining furnace, calcination temperature is gradually raised to 800 DEG C from 700 DEG C, heating rate 10 DEG C/min, and it is then calcined again at 800 DEG C 2 hours, keeps the temperature 1 hour, natural cooling discharging;
2)By step 1)In obtained raw material be sent into airslide disintegrating mill, average grain diameter is made in 300nm powder below, it is standby With;
3)16 parts of 14 parts of glass fibre, 11 parts of cupric sulfate pentahydrate and zinc borate, 11 parts of pentaerythrite are taken, blender is put into In, it stirs evenly;
4)By step 3)In the material that stirs evenly be put into heater, temperature rises to 80-90 DEG C, continues 20-30min, It is spare;
5)14 parts of 14 parts of titanium dioxide, 13 parts of phthalic anhydride, 14 parts of sodium carbonate and dioxane are taken, is put into blender, is stirred Uniformly;
6)By step 5)In the material that stirs evenly be put into heater, temperature rises to 60-80 DEG C, continues 15-20min, It is spare;
7)21 parts of 31 parts of iron and carbon fiber are taken, is put into melting furnace, 15 parts of magnesia, 15 parts of boron nitride, lithium chloride 9 is added 11 parts of part and sodium borohydride, temperature rises to 1500-1600 DEG C, continues 10-20min;
8)By step 2), step 4)With step 6)In material obtained be added to step 7)Molten aluminum in, continue 20- Fusant is made in 30min;
9)By step 8)In in fusant obtained injection mould cast maintenance demould within 30 hours, then room temperature conserves three days, i.e., The laser cutting machine ball screw of the present invention can be made.
Embodiment 3:
A kind of laser cutting machine ball screw, the raw material is by following parts by weight proportioning composition:32 parts of iron, carbon fiber 20 Part, 24 parts of kaolin, 12 parts of glass fibre, 10 parts of cupric sulfate pentahydrate, 14 parts of zinc borate, 10 parts of pentaerythrite, titanium dioxide 12 Part, 12 parts of phthalic anhydride, 10 parts of sodium carbonate, 12 parts of dioxane, 12 parts of magnesia, 14 parts of boron nitride, 8 parts of lithium chloride and sodium borohydride 10 parts.
A kind of preparation method of laser cutting machine ball screw, includes following steps:
1)24 parts of kaolin is taken to be sent into calcining furnace, calcination temperature is gradually raised to 800 DEG C from 700 DEG C, heating rate 10 DEG C/min, and it is then calcined again at 800 DEG C 2 hours, keeps the temperature 1 hour, natural cooling discharging;
2)By step 1)In obtained raw material be sent into airslide disintegrating mill, average grain diameter is made in 300nm powder below, it is standby With;
3)14 parts of 12 parts of glass fibre, 10 parts of cupric sulfate pentahydrate and zinc borate, 10 parts of pentaerythrite are taken, blender is put into In, it stirs evenly;
4)By step 3)In the material that stirs evenly be put into heater, temperature rises to 80-90 DEG C, continues 20-30min, It is spare;
5)12 parts of 12 parts of titanium dioxide, 12 parts of phthalic anhydride, 10 parts of sodium carbonate and dioxane are taken, is put into blender, is stirred Uniformly;
6)By step 5)In the material that stirs evenly be put into heater, temperature rises to 60-80 DEG C, continues 15-20min, It is spare;
7)20 parts of 32 parts of iron and carbon fiber are taken, is put into melting furnace, 12 parts of magnesia, 14 parts of boron nitride, lithium chloride 8 is added 10 parts of part and sodium borohydride, temperature rises to 1500-1600 DEG C, continues 10-20min;
8)By step 2), step 4)With step 6)In material obtained be added to step 7)Molten aluminum in, continue 20- Fusant is made in 30min;
9)By step 8)In in fusant obtained injection mould cast maintenance demould within 30 hours, then room temperature conserves three days, i.e., The laser cutting machine ball screw of the present invention can be made.
Experimental example:
Experimental subjects:The common laser cutting machine ball screw of laser cutting machine ball screw and two pieces of the invention.
Experimental method:Using each group laser cutting machine ball screw two months, the situation after use is observed.
Experimental result after one month:
Experimental result after two months:
It can be seen that the laser cutting machine ball screw durability degree height and wear-resisting property of the present invention are good, with common laser Cutting machine ball screw is compared, and has marked improvement in performance.
Beneficial effects of the present invention are:The laser cutting machine ball screw is under the mutual cooperation effect of each raw material, tool Have the advantages that durability degree is high, intensity is high and wear-resisting property is good, compared with existing laser cutting machine ball screw, has in performance Significant progress.
Typical case:
Huang possesses a collection of laser cutting machine, and according to the requirement of client, Huang need to use this batch of laser cutting machine to manufacture one Product is criticized, during manufacture, Huang gradually has found that the ball screw in laser cutting machine wears increasingly severe, positioning accurate Worse and worse, Huang makes people replace with new common laser cutting machine ball screw after a period of use still to go out degree immediately The problem of existing serious wear, Huang feels very annoyed, and the laser cutting machine of later Huang replaces with the laser cutting of the present invention After machine ball screw, the phenomenon that significantly reducing abrasion, positioning accuracy when manufacture is also ensured.
The above description is merely a specific embodiment, but scope of protection of the present invention is not limited thereto, any The change or replacement expected without creative work should all be covered within the scope of the present invention.

Claims (4)

1. a kind of laser cutting machine ball screw, it is characterised in that:It is made of following raw material:Iron, carbon fiber, kaolin, glass Fiber, cupric sulfate pentahydrate, zinc borate, pentaerythrite, titanium dioxide, phthalic anhydride, sodium carbonate, dioxane, magnesia, boron nitride, Lithium chloride and sodium borohydride;The raw material is by following parts by weight proportioning composition:30-32 parts of iron, 20-22 parts of carbon fiber, kaolinite 24-28 parts native, 12-16 parts of glass fibre, 10-12 parts of cupric sulfate pentahydrate, 14-18 parts of zinc borate, 10-12 parts of pentaerythrite, two 12-16 parts of titanium oxide, 12-14 parts of phthalic anhydride, 10-18 parts of sodium carbonate, 12-16 parts of dioxane, 12-18 parts of magnesia, boron nitride 10-12 parts of 14-16 parts, 8-10 parts of lithium chloride and sodium borohydride, the preparation method of the laser cutting machine ball screw include Following steps:
1) 24-28 parts of kaolin is taken to be sent into calcining furnace, calcination temperature is gradually raised to 800 DEG C from 700 DEG C, heating rate 10 DEG C/min, and it is then calcined again at 800 DEG C 2 hours, keeps the temperature 1 hour, natural cooling discharging;
2) raw material obtained in step 1) is sent into airslide disintegrating mill, average grain diameter is made in 300nm powder below, it is spare;
3) 14-18 parts of 12-16 parts of glass fibre, 10-12 parts of cupric sulfate pentahydrate and zinc borate, 10-12 parts of pentaerythrite are taken, is put into In blender, stir evenly;
4) material stirred evenly in step 3) is put into heater, temperature rises to 80-90 DEG C, continues 20-30min, spare;
5) 12-16 parts of 12-16 parts of titanium dioxide, 12-14 parts of phthalic anhydride, 10-18 parts of sodium carbonate and dioxane are taken, blender is put into In, it stirs evenly;
6) material stirred evenly in step 5) is put into heater, temperature rises to 60-80 DEG C, continues 15-20min, spare;
7) 20-22 parts of 30-32 parts of iron and carbon fiber are taken, is put into melting furnace, 12-18 parts of magnesia, boron nitride 14-16 is added 10-12 parts of part, 8-10 parts of lithium chloride and sodium borohydride, temperature rises to 1500-1600 DEG C, continues 10-20min;
8) material obtained in step 2), step 4) and step 6) is added in the melting furnace of step 7), continues 20-30min, Fusant is made;
9) cast maintenance in fusant injection mould obtained in step 8) is demoulded for 30 hours, then room temperature conserves three days, you can system Obtain laser cutting machine ball screw.
2. laser cutting machine ball screw as described in claim 1, it is characterised in that:The raw material is matched by following parts by weight Than composition:30 parts of iron, 22 parts of carbon fiber, 28 parts of kaolin, 16 parts of glass fibre, 12 parts of cupric sulfate pentahydrate, 18 parts of zinc borate, season Penta 12 parts of tetrol, 16 parts of titanium dioxide, 14 parts of phthalic anhydride, 18 parts of sodium carbonate, 16 parts of dioxane, 18 parts of magnesia, boron nitride 16 12 parts of part, 10 parts of lithium chloride and sodium borohydride.
3. laser cutting machine ball screw as described in claim 1, it is characterised in that:The raw material is matched by following parts by weight Than composition:31 parts of iron, 21 parts of carbon fiber, 26 parts of kaolin, 14 parts of glass fibre, 11 parts of cupric sulfate pentahydrate, 16 parts of zinc borate, season Penta 11 parts of tetrol, 14 parts of titanium dioxide, 13 parts of phthalic anhydride, 14 parts of sodium carbonate, 14 parts of dioxane, 15 parts of magnesia, boron nitride 15 11 parts of part, 9 parts of lithium chloride and sodium borohydride.
4. laser cutting machine ball screw as described in claim 1, it is characterised in that:The raw material is matched by following parts by weight Than composition:32 parts of iron, 20 parts of carbon fiber, 24 parts of kaolin, 12 parts of glass fibre, 10 parts of cupric sulfate pentahydrate, 14 parts of zinc borate, season Penta 10 parts of tetrol, 12 parts of titanium dioxide, 12 parts of phthalic anhydride, 10 parts of sodium carbonate, 12 parts of dioxane, 12 parts of magnesia, boron nitride 14 10 parts of part, 8 parts of lithium chloride and sodium borohydride.
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CN107130192A (en) * 2017-05-15 2017-09-05 浙江卓求传动科技有限公司 A kind of ball screw and preparation method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101486551A (en) * 2009-02-17 2009-07-22 陈永祥 Wear resistant heat preserving ceramic composite material
CN104370521A (en) * 2014-10-28 2015-02-25 倪娟形 Cerium-oxide-containing high-temperature-resistant special ceramic and preparation method thereof
CN104402467A (en) * 2014-10-28 2015-03-11 倪娟形 High-temperature-resistant special ceramic for sparking nozzle of oil-fired machine and preparation method thereof
CN104803658A (en) * 2015-04-27 2015-07-29 苏州统明机械有限公司 Corrosion resistant ceramic and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101486551A (en) * 2009-02-17 2009-07-22 陈永祥 Wear resistant heat preserving ceramic composite material
CN104370521A (en) * 2014-10-28 2015-02-25 倪娟形 Cerium-oxide-containing high-temperature-resistant special ceramic and preparation method thereof
CN104402467A (en) * 2014-10-28 2015-03-11 倪娟形 High-temperature-resistant special ceramic for sparking nozzle of oil-fired machine and preparation method thereof
CN104803658A (en) * 2015-04-27 2015-07-29 苏州统明机械有限公司 Corrosion resistant ceramic and preparation method thereof

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