CN105506518A - Laser cutting machine ball screw and preparation method thereof - Google Patents

Laser cutting machine ball screw and preparation method thereof Download PDF

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Publication number
CN105506518A
CN105506518A CN201510949131.9A CN201510949131A CN105506518A CN 105506518 A CN105506518 A CN 105506518A CN 201510949131 A CN201510949131 A CN 201510949131A CN 105506518 A CN105506518 A CN 105506518A
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China
Prior art keywords
parts
cutting machine
laser cutting
ball screw
machine ball
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CN201510949131.9A
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CN105506518B (en
Inventor
高瑞军
蔡志玲
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Zhangzhou Youpu Laser Technology Co Ltd
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Zhangzhou Youpu Laser Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C49/00Alloys containing metallic or non-metallic fibres or filaments
    • C22C49/02Alloys containing metallic or non-metallic fibres or filaments characterised by the matrix material
    • C22C49/08Iron group metals
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C30/00Alloys containing less than 50% by weight of each constituent
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C32/00Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides whether added as such or formed in situ
    • C22C32/0005Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides whether added as such or formed in situ with at least one oxides and at least one of carbides, nitrides, borides or silicides as the main non-metallic constituents
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C47/00Making alloys containing metallic or non-metallic fibres or filaments
    • C22C47/08Making alloys containing metallic or non-metallic fibres or filaments by contacting the fibres or filaments with molten metal, e.g. by infiltrating the fibres or filaments placed in a mould

Abstract

The invention discloses a laser cutting machine ball screw which is prepared from the following raw materials in parts by weight: 30-32 parts of iron, 20-22 parts of carbon fiber, 24-28 parts of kaolin, 12-16 parts of glass fiber, 10-12 parts of copper sulfate pentahydrate, 14-18 parts of zinc borate, 10-12 parts of pentaerythritol, 12-16 parts of titanium dioxide, 12-14 parts of phthalic anhydride, 10-18 parts of sodium carbonate, 12-16 parts of dioxane, 12-18 parts of magnesium oxide, 14-16 parts of boron nitride, 8-10 parts of lithium chloride and 10-12 parts of sodium borohydride. The laser cutting machine ball screw is high in durability and strength and food in abrasion resistance.

Description

A kind of laser cutting machine ball screw and preparation method thereof
Technical field
The present invention relates to a kind of laser cutting machine ball screw and preparation method thereof.
Background technology
Ball-screw is that turning motion is converted into translational motion, or is the desirable product of turning motion by transform linear motion.
Ball-screw is the actuated element that machine tool and precision optical machinery the most often use, and its major function converts rotary motion to motion of translation, or torque axis is changed into axial repeated action power, has high precision, reversibility and high efficiency feature concurrently simultaneously.Owing to having very little friction resistance, ball-screw is widely used in various industrial equipments and precision instrument.
There is the shortcomings such as intensity is low, wear resisting property is good not in existing laser cutting machine ball screw.
Summary of the invention
The technical problem to be solved in the present invention is to provide the laser cutting machine ball screw that a kind of durability degree is high, intensity is high and wear resisting property is good.
For solving the problems of the technologies described above, the present invention adopts following technical scheme:
A kind of laser cutting machine ball screw, is made up of following raw material: iron, carbon fiber, kaolin, glass fibre, cupric sulfate pentahydrate, zinc borate, tetramethylolmethane, titanium dioxide, phthalic anhydride, sodium carbonate, dioxane, magnesium oxide, boron nitride, lithium chloride and sodium borohydride; Described raw material is by following parts by weight proportioning composition: iron 30-32 part, carbon fiber 20-22 part, kaolin 24-28 part, glass fibre 12-16 part, cupric sulfate pentahydrate 10-12 part, zinc borate 14-18 part, tetramethylolmethane 10-12 part, titanium dioxide 12-16 part, phthalic anhydride 12-14 part, sodium carbonate 10-18 part, dioxane 12-16 part, magnesium oxide 12-18 part, boron nitride 14-16 part, lithium chloride 8-10 part and sodium borohydride 10-12 part.
Further, described raw material is by following parts by weight proportioning composition: iron 30 parts, 22 parts, carbon fiber, kaolin 28 parts, 16 parts, glass fibre, cupric sulfate pentahydrate 12 parts, zinc borate 18 parts, tetramethylolmethane 12 parts, titanium dioxide 16 parts, phthalic anhydride 14 parts, 18 parts, sodium carbonate, dioxane 16 parts, 18 parts, magnesium oxide, boron nitride 16 parts, lithium chloride 10 parts and sodium borohydride 12 parts.
Further, described raw material is by following parts by weight proportioning composition: iron 31 parts, 21 parts, carbon fiber, kaolin 26 parts, 14 parts, glass fibre, cupric sulfate pentahydrate 11 parts, zinc borate 16 parts, tetramethylolmethane 11 parts, titanium dioxide 14 parts, phthalic anhydride 13 parts, 14 parts, sodium carbonate, dioxane 14 parts, 15 parts, magnesium oxide, boron nitride 15 parts, lithium chloride 9 parts and sodium borohydride 11 parts.
Further, described raw material is by following parts by weight proportioning composition: iron 32 parts, 20 parts, carbon fiber, kaolin 24 parts, 12 parts, glass fibre, cupric sulfate pentahydrate 10 parts, zinc borate 14 parts, tetramethylolmethane 10 parts, titanium dioxide 12 parts, phthalic anhydride 12 parts, 10 parts, sodium carbonate, dioxane 12 parts, 12 parts, magnesium oxide, boron nitride 14 parts, lithium chloride 8 parts and sodium borohydride 10 parts.
Another technical problem that the present invention will solve is to provide a kind of preparation method of laser cutting machine ball screw, includes following steps:
1) get kaolin 24-28 part to send in calcining furnace, calcining temperature is raised to 800 DEG C gradually from 700 DEG C, and temperature rise rate is 10 DEG C/min, then at 800 DEG C, calcines 2 hours again, is incubated 1 hour, naturally cooling discharging;
2) raw material obtained in step 1) is sent into micronizer mill, obtained median size is at the powder of below 300nm, for subsequent use;
3) get glass fibre 12-16 part, cupric sulfate pentahydrate 10-12 part and zinc borate 14-18 part, tetramethylolmethane 10-12 part, put into stirrer, stir;
4) material stirred in step 3) is put into well heater, temperature rises to 80-90 DEG C, continues 20-30min, for subsequent use;
5) get titanium dioxide 12-16 part, phthalic anhydride 12-14 part, sodium carbonate 10-18 part and dioxane 12-16 part, put into stirrer, stir;
6) material stirred in step 5) is put into well heater, temperature rises to 60-80 DEG C, continues 15-20min, for subsequent use;
7) get iron 30-32 part and carbon fiber 20-22 part, put into melting furnace, add magnesium oxide 12-18 part, boron nitride 14-16 part, lithium chloride 8-10 part and sodium borohydride 10-12 part, temperature rises to 1500-1600 DEG C, continues 10-20min;
8) by step 2), obtained material joins in the molten aluminum of step 7) in step 4) and step 6), continues 20-30min, obtained melts;
9) melts obtained in step 8) is injected mould and pour into a mould the maintenance demoulding in 30 hours, then normal temperature maintenance three days, laser cutting machine ball screw of the present invention can be obtained.
Beneficial effect of the present invention is: this laser cutting machine ball screw is under the effect of cooperatively interacting of each raw material, and it has the advantage that durability degree is high, intensity is high and wear resisting property is good, compared with existing laser cutting machine ball screw, performance has significant progress.
Embodiment
Embodiment 1:
A kind of laser cutting machine ball screw, described raw material is by following parts by weight proportioning composition: iron 30 parts, 22 parts, carbon fiber, kaolin 28 parts, 16 parts, glass fibre, cupric sulfate pentahydrate 12 parts, zinc borate 18 parts, tetramethylolmethane 12 parts, titanium dioxide 16 parts, phthalic anhydride 14 parts, 18 parts, sodium carbonate, dioxane 16 parts, 18 parts, magnesium oxide, boron nitride 16 parts, lithium chloride 10 parts and sodium borohydride 12 parts.
A preparation method for laser cutting machine ball screw, includes following steps:
1) get kaolin 28 parts to send in calcining furnace, calcining temperature is raised to 800 DEG C gradually from 700 DEG C, and temperature rise rate is 10 DEG C/min, then at 800 DEG C, calcines 2 hours again, is incubated 1 hour, naturally cooling discharging;
2) raw material obtained in step 1) is sent into micronizer mill, obtained median size is at the powder of below 300nm, for subsequent use;
3) get 16 parts, glass fibre, cupric sulfate pentahydrate 12 parts and zinc borate 18 parts, tetramethylolmethane 12 parts, put into stirrer, stir;
4) material stirred in step 3) is put into well heater, temperature rises to 80-90 DEG C, continues 20-30min, for subsequent use;
5) get titanium dioxide 16 parts, phthalic anhydride 14 parts, 18 parts, sodium carbonate and dioxane 16 parts, put into stirrer, stir;
6) material stirred in step 5) is put into well heater, temperature rises to 60-80 DEG C, continues 15-20min, for subsequent use;
7) get iron 30 parts and 22 parts, carbon fiber, put into melting furnace, add 18 parts, magnesium oxide, boron nitride 16 parts, lithium chloride 10 parts and sodium borohydride 12 parts, temperature rises to 1500-1600 DEG C, continues 10-20min;
8) by step 2), obtained material joins in the molten aluminum of step 7) in step 4) and step 6), continues 20-30min, obtained melts;
9) melts obtained in step 8) is injected mould and pour into a mould the maintenance demoulding in 30 hours, then normal temperature maintenance three days, laser cutting machine ball screw of the present invention can be obtained.
Embodiment 2:
A kind of laser cutting machine ball screw, described raw material is by following parts by weight proportioning composition: iron 31 parts, 21 parts, carbon fiber, kaolin 26 parts, 14 parts, glass fibre, cupric sulfate pentahydrate 11 parts, zinc borate 16 parts, tetramethylolmethane 11 parts, titanium dioxide 14 parts, phthalic anhydride 13 parts, 14 parts, sodium carbonate, dioxane 14 parts, 15 parts, magnesium oxide, boron nitride 15 parts, lithium chloride 9 parts and sodium borohydride 11 parts.
A preparation method for laser cutting machine ball screw, includes following steps:
1) get kaolin 26 parts to send in calcining furnace, calcining temperature is raised to 800 DEG C gradually from 700 DEG C, and temperature rise rate is 10 DEG C/min, then at 800 DEG C, calcines 2 hours again, is incubated 1 hour, naturally cooling discharging;
2) raw material obtained in step 1) is sent into micronizer mill, obtained median size is at the powder of below 300nm, for subsequent use;
3) get 14 parts, glass fibre, cupric sulfate pentahydrate 11 parts and zinc borate 16 parts, tetramethylolmethane 11 parts, put into stirrer, stir;
4) material stirred in step 3) is put into well heater, temperature rises to 80-90 DEG C, continues 20-30min, for subsequent use;
5) get titanium dioxide 14 parts, phthalic anhydride 13 parts, 14 parts, sodium carbonate and dioxane 14 parts, put into stirrer, stir;
6) material stirred in step 5) is put into well heater, temperature rises to 60-80 DEG C, continues 15-20min, for subsequent use;
7) get iron 31 parts and 21 parts, carbon fiber, put into melting furnace, add 15 parts, magnesium oxide, boron nitride 15 parts, lithium chloride 9 parts and sodium borohydride 11 parts, temperature rises to 1500-1600 DEG C, continues 10-20min;
8) by step 2), obtained material joins in the molten aluminum of step 7) in step 4) and step 6), continues 20-30min, obtained melts;
9) melts obtained in step 8) is injected mould and pour into a mould the maintenance demoulding in 30 hours, then normal temperature maintenance three days, laser cutting machine ball screw of the present invention can be obtained.
Embodiment 3:
A kind of laser cutting machine ball screw, described raw material is by following parts by weight proportioning composition: iron 32 parts, 20 parts, carbon fiber, kaolin 24 parts, 12 parts, glass fibre, cupric sulfate pentahydrate 10 parts, zinc borate 14 parts, tetramethylolmethane 10 parts, titanium dioxide 12 parts, phthalic anhydride 12 parts, 10 parts, sodium carbonate, dioxane 12 parts, 12 parts, magnesium oxide, boron nitride 14 parts, lithium chloride 8 parts and sodium borohydride 10 parts.
A preparation method for laser cutting machine ball screw, includes following steps:
1) get kaolin 24 parts to send in calcining furnace, calcining temperature is raised to 800 DEG C gradually from 700 DEG C, and temperature rise rate is 10 DEG C/min, then at 800 DEG C, calcines 2 hours again, is incubated 1 hour, naturally cooling discharging;
2) raw material obtained in step 1) is sent into micronizer mill, obtained median size is at the powder of below 300nm, for subsequent use;
3) get 12 parts, glass fibre, cupric sulfate pentahydrate 10 parts and zinc borate 14 parts, tetramethylolmethane 10 parts, put into stirrer, stir;
4) material stirred in step 3) is put into well heater, temperature rises to 80-90 DEG C, continues 20-30min, for subsequent use;
5) get titanium dioxide 12 parts, phthalic anhydride 12 parts, 10 parts, sodium carbonate and dioxane 12 parts, put into stirrer, stir;
6) material stirred in step 5) is put into well heater, temperature rises to 60-80 DEG C, continues 15-20min, for subsequent use;
7) get iron 32 parts and 20 parts, carbon fiber, put into melting furnace, add 12 parts, magnesium oxide, boron nitride 14 parts, lithium chloride 8 parts and sodium borohydride 10 parts, temperature rises to 1500-1600 DEG C, continues 10-20min;
8) by step 2), obtained material joins in the molten aluminum of step 7) in step 4) and step 6), continues 20-30min, obtained melts;
9) melts obtained in step 8) is injected mould and pour into a mould the maintenance demoulding in 30 hours, then normal temperature maintenance three days, laser cutting machine ball screw of the present invention can be obtained.
Experimental example:
Experimental subjects: laser cutting machine ball screw of the present invention and the common laser cutting machine ball screw of two pieces.
Experimental technique: use each group of laser cutting machine ball screw two months, observes the situation after using.
Experimental result after one month:
Experimental result after two months:
As can be seen here, laser cutting machine ball screw durability degree of the present invention is high and wear resisting property is good, compared with common laser cutting machine ball screw, performance has marked improvement.
Beneficial effect of the present invention is: this laser cutting machine ball screw is under the effect of cooperatively interacting of each raw material, and it has the advantage that durability degree is high, intensity is high and wear resisting property is good, compared with existing laser cutting machine ball screw, performance has significant progress.
Typical case:
Huang has a collection of laser cutting machine, according to the requirement of client, Huang need use this batch of laser cutting machine to manufacture a collection of product, in the process manufactured, Huang finds that the ball screw wearing and tearing in laser cutting machine are more and more serious gradually, positioning precision worse and worse, Huang makes people replace with new common laser cutting machine ball screw immediately, after using for some time, still there is the problem of serious wear, Huang feels very annoyed, after the laser cutting machine of Huang replaces with laser cutting machine ball screw of the present invention afterwards, significantly reduce the phenomenon of wearing and tearing, also ensure that positioning precision during manufacture.
The above, be only the specific embodiment of the present invention, but protection scope of the present invention is not limited thereto, and any change of expecting without creative work or replacement, all should be encompassed in protection scope of the present invention.

Claims (5)

1. a laser cutting machine ball screw, is characterized in that: be made up of following raw material: iron, carbon fiber, kaolin, glass fibre, cupric sulfate pentahydrate, zinc borate, tetramethylolmethane, titanium dioxide, phthalic anhydride, sodium carbonate, dioxane, magnesium oxide, boron nitride, lithium chloride and sodium borohydride; Described raw material is by following parts by weight proportioning composition: iron 30-32 part, carbon fiber 20-22 part, kaolin 24-28 part, glass fibre 12-16 part, cupric sulfate pentahydrate 10-12 part, zinc borate 14-18 part, tetramethylolmethane 10-12 part, titanium dioxide 12-16 part, phthalic anhydride 12-14 part, sodium carbonate 10-18 part, dioxane 12-16 part, magnesium oxide 12-18 part, boron nitride 14-16 part, lithium chloride 8-10 part and sodium borohydride 10-12 part.
2. laser cutting machine ball screw as claimed in claim 1, is characterized in that: described raw material forms by following parts by weight proportioning: iron 30 parts, 22 parts, carbon fiber, kaolin 28 parts, 16 parts, glass fibre, cupric sulfate pentahydrate 12 parts, zinc borate 18 parts, tetramethylolmethane 12 parts, titanium dioxide 16 parts, phthalic anhydride 14 parts, 18 parts, sodium carbonate, dioxane 16 parts, 18 parts, magnesium oxide, boron nitride 16 parts, lithium chloride 10 parts and sodium borohydride 12 parts.
3. laser cutting machine ball screw as claimed in claim 2, is characterized in that: described raw material forms by following parts by weight proportioning: iron 31 parts, 21 parts, carbon fiber, kaolin 26 parts, 14 parts, glass fibre, cupric sulfate pentahydrate 11 parts, zinc borate 16 parts, tetramethylolmethane 11 parts, titanium dioxide 14 parts, phthalic anhydride 13 parts, 14 parts, sodium carbonate, dioxane 14 parts, 15 parts, magnesium oxide, boron nitride 15 parts, lithium chloride 9 parts and sodium borohydride 11 parts.
4. laser cutting machine ball screw as claimed in claim 3, is characterized in that: described raw material forms by following parts by weight proportioning: iron 32 parts, 20 parts, carbon fiber, kaolin 24 parts, 12 parts, glass fibre, cupric sulfate pentahydrate 10 parts, zinc borate 14 parts, tetramethylolmethane 10 parts, titanium dioxide 12 parts, phthalic anhydride 12 parts, 10 parts, sodium carbonate, dioxane 12 parts, 12 parts, magnesium oxide, boron nitride 14 parts, lithium chloride 8 parts and sodium borohydride 10 parts.
5. a preparation method for laser cutting machine ball screw, is characterized in that: include following steps:
1) get kaolin 24-28 part to send in calcining furnace, calcining temperature is raised to 800 DEG C gradually from 700 DEG C, and temperature rise rate is 10 DEG C/min, then at 800 DEG C, calcines 2 hours again, is incubated 1 hour, naturally cooling discharging;
2) raw material obtained in step 1) is sent into micronizer mill, obtained median size is at the powder of below 300nm, for subsequent use;
3) get glass fibre 12-16 part, cupric sulfate pentahydrate 10-12 part and zinc borate 14-18 part, tetramethylolmethane 10-12 part, put into stirrer, stir;
4) material stirred in step 3) is put into well heater, temperature rises to 80-90 DEG C, continues 20-30min, for subsequent use;
5) get titanium dioxide 12-16 part, phthalic anhydride 12-14 part, sodium carbonate 10-18 part and dioxane 12-16 part, put into stirrer, stir;
6) material stirred in step 5) is put into well heater, temperature rises to 60-80 DEG C, continues 15-20min, for subsequent use;
7) get iron 30-32 part and carbon fiber 20-22 part, put into melting furnace, add magnesium oxide 12-18 part, boron nitride 14-16 part, lithium chloride 8-10 part and sodium borohydride 10-12 part, temperature rises to 1500-1600 DEG C, continues 10-20min;
8) by step 2), obtained material joins in the molten aluminum of step 7) in step 4) and step 6), continues 20-30min, obtained melts;
9) melts obtained in step 8) is injected mould and pour into a mould the maintenance demoulding in 30 hours, then normal temperature maintenance three days, laser cutting machine ball screw of the present invention can be obtained.
CN201510949131.9A 2015-12-18 2015-12-18 A kind of laser cutting machine ball screw and preparation method thereof Active CN105506518B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107130192A (en) * 2017-05-15 2017-09-05 浙江卓求传动科技有限公司 A kind of ball screw and preparation method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101486551A (en) * 2009-02-17 2009-07-22 陈永祥 Wear resistant heat preserving ceramic composite material
CN104370521A (en) * 2014-10-28 2015-02-25 倪娟形 Cerium-oxide-containing high-temperature-resistant special ceramic and preparation method thereof
CN104402467A (en) * 2014-10-28 2015-03-11 倪娟形 High-temperature-resistant special ceramic for sparking nozzle of oil-fired machine and preparation method thereof
CN104803658A (en) * 2015-04-27 2015-07-29 苏州统明机械有限公司 Corrosion resistant ceramic and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101486551A (en) * 2009-02-17 2009-07-22 陈永祥 Wear resistant heat preserving ceramic composite material
CN104370521A (en) * 2014-10-28 2015-02-25 倪娟形 Cerium-oxide-containing high-temperature-resistant special ceramic and preparation method thereof
CN104402467A (en) * 2014-10-28 2015-03-11 倪娟形 High-temperature-resistant special ceramic for sparking nozzle of oil-fired machine and preparation method thereof
CN104803658A (en) * 2015-04-27 2015-07-29 苏州统明机械有限公司 Corrosion resistant ceramic and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107130192A (en) * 2017-05-15 2017-09-05 浙江卓求传动科技有限公司 A kind of ball screw and preparation method thereof

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