The preparation method of a kind of environmental protection, high performance vulcanization linking agent 1,6-bis-(N, N-dibenzyl amino formyl two sulphur) hexane
Technical field
The present invention relates to the preparation method of a kind of environmental protection, high performance vulcanization linking agent 1,6-bis-(N, N-dibenzyl amino formyl two sulphur) hexane, belong to rubber ingredients synthesis technique field.
Background technology
Natural rubber has reversion phenomenon in high temperature or long-time sulfidation, and reversion can reduce the cross-linking density of cross-linked rubber, and then reduces mechanical property and the dynamic property of cross-linked rubber.1; 6-bis-(N; N-dibenzyl thiocarbamoyl two sulphur) hexane is a kind of new and effective multiple crosslinking agent; both there is the effect of vulcanization accelerator; have again the effect of anti-recovery, its cross-link bond formed has the stability of monosulfidic bond and cystine linkage, has again the kindliness of similar polysulfide crosslink bond simultaneously; stable cross-linked network can be formed in sulfidation, improve the anti-reversion behaviour of sizing material.
Be mainly Material synthesis with the two sodothiol dihydrate of hexa-methylene-1,6-and dibenzyl aminodithioformic acid sodium in the synthetic method of current this product.Wherein Germany is being reaction conditions containing formaldehyde, toluene and weakly alkaline environment, take water as solvent, sintetics, but this preparation method has following shortcoming: 1. can produce a large amount of containing formaldehyde, waste water containing a small amount of toluene, and have unpleasant toxic odor, more difficult; 2. this speed of response is comparatively slow, and the reaction times of needs is longer.In addition, in China, with dioxy six alkane, methylene dichloride and toluene etc. for solvent, sintetics, but there is following shortcoming in this preparation method: two kinds of raw materials are all the salts being insoluble in organic solvent, in nonhomogeneous system, carry out so this replacement(metathesis)reaction is more difficult, the reaction times of needs is long.
Summary of the invention
For the deficiencies in the prior art, the invention provides a kind of environmental protection, high performance vulcanization linking agent 1,6-bis-(N, N-dibenzyl amino formyl two sulphur) preparation method of hexane, product purity prepared by this synthetic method is high, and required time is short, the toxic wastewater generated is few, and industrialization cost is low.
The present invention is achieved through the following technical solutions:
The preparation method of a kind of environmental protection, high performance vulcanization linking agent 1,6-bis-(N, N-dibenzyl amino formyl two sulphur) hexane, comprises step as follows:
(1) with dibenzylamine, sodium hydroxide and dithiocarbonic anhydride for raw material, join in solvent, after having reacted, obtain the solution containing dibenzyl aminodithioformic acid sodium;
(2) 1 is added to obtained the containing in the solution of dibenzyl aminodithioformic acid sodium of step (1), 6-dichloro hexane and catalyzer, react at reflux, after completion of the reaction, suction filtration, filter cake is washed, remove side product chlorinated sodium, suction filtration again after washing, filter cake obtains 1 after drying, 6-bis-(N, N-dibenzyl amino formyl one sulphur) hexane;
(3) by obtained 1,6-bis-(N, N-dibenzyl amino formyl one sulphur) hexane and sulphur joins in organic solvent, react at temperature 70-100 DEG C, after completion of the reaction, removing organic solvent, obtains 1,6-bis-(N, N-dibenzyl amino formyl two sulphur) hexane product.
The present invention is preferred, and described in step (1), solvent is methyl alcohol, ethanol or Virahol.
The present invention is preferred, and in step (1), the mol ratio of dibenzylamine, sodium hydroxide and dithiocarbonic anhydride is 1:(1.0 ~ 1.3): (1.1 ~ 1.3), the mass ratio of dibenzylamine and solvent is 1:(5 ~ 8).
The present invention is preferred, and in step (1), dithiocarbonic anhydride joins in reaction system in dropping mode, dropwises in 30min, in step (1), temperature of reaction is 0-50 DEG C, and the reaction times is 3-5 hour, preferably, temperature of reaction is 10-35 DEG C, and the reaction times is 4-5 hour.
The present invention is preferred, in step (2) 1, the add-on of 6-dichloro hexane be 1.0:(2.1 ~ 2.3 containing the mol ratio of dibenzyl aminodithioformic acid sodium in dibenzyl aminodithioformic acid sodium solution), wherein, the yield of dibenzyl aminodithioformic acid sodium calculates with 95%.
The present invention is preferred, and the catalyzer in step (2) is KI or KBr, and the add-on of catalyzer is 0.1 ~ 0.5% of dibenzyl aminodithioformic acid sodium quality.
The present invention is preferred, and the temperature of reaction in step (2) is 70-85 DEG C, and the reaction times is 3-5 hour.The temperature of reaction of this step depends on the boiling point of solvent for use.
The present invention is preferred, and in step (2) after completion of the reaction, suction filtration, washes filter cake, remove side product chlorinated sodium, suction filtration again after washing, filter cake obtains 1 after drying, 6-bis-(N, N-dibenzyl amino formyl one sulphur) hexane, solvent can reuse.
The present invention is preferred, and organic solvent described in step (3) is toluene, dimethylbenzene or 120# solvent oil.
The present invention is preferred, in step (3) 1,6-bis-(N, N-dibenzyl amino formyl one sulphur) mol ratio of hexane and sulphur is 1:(2.0 ~ 2.2), 1, the mass ratio of 6-bis-(N, N-dibenzyl amino formyl one sulphur) hexane and organic solvent is 1:(5 ~ 8).
The present invention is preferred, and step (3) temperature of reaction is 80-95 DEG C, and the reaction times is 5-7 hour.
The present invention is preferred, and step (3) organic solvent adopts underpressure distillation mode to remove.
Synthetic route of the present invention is as follows:
Beneficial effect of the present invention is as follows:
Preparation method of the present invention, dibenzyl aminodithioformic acid sodium is in a solvent without the need to extracting, direct employing is containing the solution and 1 of dibenzyl aminodithioformic acid sodium, the reaction of 6-dichloro hexane, effectively can guarantee production safety, the potentially contaminated that personnel cause intermediate production process can be avoided again.Meanwhile, simplify production operation, reduce the discharge of waste liquid, reduce the energy consumption in intermediate leaching process; And dibenzyl aminodithioformic acid sodium is dissolved in solvent of the present invention, 1,6-bis-(N, N-dibenzyl amino formyl one sulphur) hexane and byproduct sodium chloride are insoluble to solvent, can remove the unreacted dibenzyl aminodithioformic acid sodium of minute quantity and 1 after suction filtration, 6-dichloro hexane, after further filter cake being washed, remove side product chlorinated sodium, make obtain 1,6-bis-(N, N-dibenzyl amino formyl one sulphur) hexane purity improves; 1,6-bis-(N, N-dibenzyl amino formyl one sulphur) hexane and sulphur can be dissolved in organic solvent of the present invention, homogeneous system in building-up process, and reaction is easily carried out, and substantially reduces the reaction times.In this building-up reactions, side reaction is few, and the product purity obtained is high, productive rate is high, and only can produce the waste water of a small amount of sodium chloride-containing, produces without other refuses, really reaches the production process of green non-pollution.
Accompanying drawing explanation
Fig. 1 is 1,6-bis-(N, N-dibenzyl amino formyl two sulphur) hexane product infrared spectrogram that the embodiment of the present invention 1 obtains.
Embodiment
Below in conjunction with embodiment, the present invention is further elaborated, but institute of the present invention protection domain is not limited thereto.
Embodiment 1
The preparation method of a kind of environmental protection, high performance vulcanization linking agent 1,6-bis-(N, N-dibenzyl amino formyl two sulphur) hexane, step is as follows:
(1) in 1000mL there-necked flask, 39.4g dibenzylamine, 8.4g sodium hydroxide and 190g ethanol is dropped into, 20min is stirred at 20 DEG C, take 16g dithiocarbonic anhydride in constant pressure funnel, in 30min, dithiocarbonic anhydride is added drop-wise in this there-necked flask, continue stirring at 20 DEG C 3 hours, after having reacted, obtain the ethanolic soln containing dibenzyl aminodithioformic acid sodium.
(2) take 14.7g1,6-dichloro hexane and 0.2gKI join in this flask, connect prolong, be warming up to system backflow with electric mantle, stir 4 hours under reflux state, after reaction terminates, be cooled to room temperature, suction filtration obtains white filter cake, by filter cake as in 500mL beaker, add about 150g water, stir 10min, suction filtration, filter cake is dried, and obtains 61g white solid 1,6-bis-(N, N-dibenzyl amino formyl one sulphur) hexane, overall yield is 91.8%.
(3) 26.6g1 is taken, 6-bis-(N, N-dibenzyl amino formyl one sulphur) hexane, 2.56g Sulfur and 160g toluene is in 500mL there-necked flask, connect prolong, open water of condensation, 80 DEG C are warming up to electric mantle, stir 5 hours at this temperature, after reaction terminates, revolve and steam toluene, obtain that content is 98% 1,6-bis-(N, N-dibenzyl amino formyl two sulphur) hexane product 27.6g, productive rate is 94.6%, the fusing point of final product is 91 DEG C, and ash content (750 DEG C/2h) is 0.2%.
Embodiment 2
The preparation method of a kind of environmental protection, high performance vulcanization linking agent 1,6-bis-(N, N-dibenzyl amino formyl two sulphur) hexane, with embodiment 1, difference is:
Step (1) temperature of reaction is 30 DEG C, obtains the ethanolic soln containing dibenzyl aminodithioformic acid sodium.
Step (2) filter cake is dried, and obtain 60.5g white solid 1,6-bis-(N, N-dibenzyl amino formyl one sulphur) hexane, overall yield is 91%.
Step (3) obtains 1,6-bis-(N, N-dibenzyl amino formyl two sulphur) hexane product 27.4g that content is 97%, and productive rate is 94%, and the fusing point of final product is 90 DEG C, and ash content (750 DEG C/2h) is 0.1%.
Embodiment 3
The preparation method of a kind of environmental protection, high performance vulcanization linking agent 1,6-bis-(N, N-dibenzyl amino formyl two sulphur) hexane, with embodiment 1, difference is:
Step (1) temperature of reaction is 10 DEG C, obtains the ethanolic soln containing dibenzyl aminodithioformic acid sodium.
Step (2) filter cake is dried, and obtain 60g white solid 1,6-bis-(N, N-dibenzyl amino formyl one sulphur) hexane, overall yield is 90.2%.
Step (3) obtains 1,6-bis-(N, N-dibenzyl amino formyl two sulphur) hexane product 27.5g that content is 97%, and productive rate is 94.3%, and the fusing point of final product is 90 DEG C, and ash content (750 DEG C/2h) is 0.1%.
Embodiment 4
The preparation method of a kind of environmental protection, high performance vulcanization linking agent 1,6-bis-(N, N-dibenzyl amino formyl two sulphur) hexane, with embodiment 1, difference is:
Step (1) solvent for use is Virahol, obtains the aqueous isopropanol containing dibenzyl aminodithioformic acid sodium.
Step (2) filter cake is dried, and obtain 59.7g white solid 1,6-bis-(N, N-dibenzyl amino formyl one sulphur) hexane, overall yield is 89.9%.
Step (3) obtains 1,6-bis-(N, N-dibenzyl amino formyl two sulphur) hexane product 27.2g that content is 96%, and productive rate is 93.3%, and the fusing point of final product is 90 DEG C, and ash content (750 DEG C/2h) is 0.1%.
Embodiment 5
The preparation method of a kind of environmental protection, high performance vulcanization linking agent 1,6-bis-(N, N-dibenzyl amino formyl two sulphur) hexane, with embodiment 1, difference is:
Step (2) takes 14.7g1, and 6-dichloro hexane and 0.2gKBr join in this flask, connects prolong, be warming up to system backflow with electric mantle, stir 4 hours under reflux state, after reaction terminates, be cooled to room temperature, suction filtration obtains white filter cake, by filter cake as in 500mL beaker, add about 150g water, stir 10min, suction filtration, filter cake is dried, and obtains 59.8g white solid 1,6-bis-(N, N-dibenzyl amino formyl one sulphur) hexane, overall yield is 90.1%.
Step (3) takes 26.6g1,6-bis-(N, N-dibenzyl amino formyl one sulphur) hexane, 2.56g Sulfur and 160g toluene is in 500mL there-necked flask, connect prolong, open water of condensation, 80 DEG C are warming up to electric mantle, stir 5 hours at this temperature, after reaction terminates, revolve and steam toluene, obtain that content is 96% 1,6-bis-(N, N-dibenzyl amino formyl two sulphur) hexane product 27g, productive rate is 92.6%, the fusing point of final product is 90 DEG C, and ash content (750 DEG C/2h) is 0.3%.
Embodiment 6
The preparation method of a kind of environmental protection, high performance vulcanization linking agent 1,6-bis-(N, N-dibenzyl amino formyl two sulphur) hexane, step (1) and (2) are with embodiment 1, and difference is:
Step (3) takes 26.6g1,6-bis-(N, N-dibenzyl amino formyl one sulphur) hexane, 2.56g Sulfur and 160g toluene is in 500mL there-necked flask, connect prolong, open water of condensation, 80 DEG C are warming up to electric mantle, stir 5 hours at this temperature, after reaction terminates, revolve and steam toluene, obtain that content is 95% 1,6-bis-(N, N-dibenzyl amino formyl two sulphur) hexane product 27.8g, productive rate is 95.3%, the fusing point of final product is 91 DEG C, and ash content (750 DEG C/2h) is 0.2%.
Embodiment 7
The preparation method of a kind of environmental protection, high performance vulcanization linking agent 1,6-bis-(N, N-dibenzyl amino formyl two sulphur) hexane, step (1) and (2) are with embodiment 1, and difference is:
Step (3) takes 6.6g1,6-bis-(N, N-dibenzyl amino formyl one sulphur) hexane, 2.56g Sulfur and 160g dimethylbenzene is in 500mL there-necked flask, connect prolong, open water of condensation, 80 DEG C are warming up to electric mantle, stir 5 hours at this temperature, after reaction terminates, revolve and steam dimethylbenzene, obtain that content is 95% 1,6-bis-(N, N-dibenzyl amino formyl two sulphur) hexane product 27.2g, productive rate is 94%, the fusing point of final product is 91 DEG C, and ash content (750 DEG C/2h) is 0.2%.
Embodiment 8
The preparation method of a kind of environmental protection, high performance vulcanization linking agent 1,6-bis-(N, N-dibenzyl amino formyl two sulphur) hexane, step (1) and (2) are with embodiment 1, and difference is:
Step (3) takes 26.6g1,6-bis-(N, N-dibenzyl amino formyl one sulphur) hexane, 2.56g Sulfur and 160g120# solvent oil be in 500mL there-necked flask, connect prolong, open water of condensation, 80 DEG C are warming up to electric mantle, stir 5 hours at this temperature, after reaction terminates, revolve and steam solvent oil, obtain that content is 96% 1,6-bis-(N, N-dibenzyl amino formyl two sulphur) hexane product 27.2g, productive rate is 93.3%, the fusing point of final product is 91 DEG C, and ash content (750 DEG C/2h) is 0.2%.
Embodiment 9
The preparation method of a kind of environmental protection, high performance vulcanization linking agent 1,6-bis-(N, N-dibenzyl amino formyl two sulphur) hexane, step (1) and (2) are with embodiment 1, and difference is:
Step (3) takes 26.6g1,6-bis-(N, N-dibenzyl amino formyl one sulphur) hexane, 2.56g Sulfur and 160g toluene is in 500mL there-necked flask, connect prolong, open water of condensation, 90 DEG C are warming up to electric mantle, stir 5 hours at this temperature, after reaction terminates, revolve and steam solvent oil, obtain that content is 95% 1,6-bis-(N, N-dibenzyl amino formyl two sulphur) hexane product 27.0g, productive rate is 92.6%, the fusing point of final product is 91 DEG C, and ash content (750 DEG C/2h) is 0.2%.