CN105503086A - Novel flexible waterproof gum coating for stone - Google Patents

Novel flexible waterproof gum coating for stone Download PDF

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Publication number
CN105503086A
CN105503086A CN201511009410.3A CN201511009410A CN105503086A CN 105503086 A CN105503086 A CN 105503086A CN 201511009410 A CN201511009410 A CN 201511009410A CN 105503086 A CN105503086 A CN 105503086A
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accounts
gum coating
monomer
emulsion
cement
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CN201511009410.3A
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Chinese (zh)
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CN105503086B (en
Inventor
徐健
冯中军
傅乐峰
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Nanjing Regal Polymer Co., Ltd.
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Shanghai Sanrui High-Polymer Material Co Ltd
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Priority to CN201511009410.3A priority Critical patent/CN105503086B/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B24/00Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
    • C04B24/16Sulfur-containing compounds
    • C04B24/161Macromolecular compounds comprising sulfonate or sulfate groups
    • C04B24/163Macromolecular compounds comprising sulfonate or sulfate groups obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B24/00Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
    • C04B24/24Macromolecular compounds
    • C04B24/26Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B24/2652Nitrogen containing polymers, e.g. polyacrylamides, polyacrylonitriles
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/06Aluminous cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00482Coating or impregnation materials
    • C04B2111/00508Cement paints
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00637Uses not provided for elsewhere in C04B2111/00 as glue or binder for uniting building or structural materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/27Water resistance, i.e. waterproof or water-repellent materials

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Graft Or Block Polymers (AREA)
  • Paints Or Removers (AREA)

Abstract

The invention discloses a novel flexible waterproof gum coating for stone. The coating is prepared by mixing the following components in percentages by weight: 10 to 50 percent of acrylic emulsion, 0.01 to 2 percent of a water reducing agent, 0.01 to 2 percent of a thickener, 0.01 to 2 percent of a defoamer, 5 to 60 percent of cement, 5 to 60 percent of silica sand and 5 to 60 percent of heavy calcium, wherein the acrylic emulsion is preferably a low-Tg pentabasic copolymer emulsion of a core-shell structure. The novel flexible waterproof gum coating for stone disclosed by the invention is good in flexibility, fluidity and stability, the caking property of stone and cement surfaces is improved, and the phenomena of efflorescence, waterlogging, bulking, cracking and the like are effectively prevented.

Description

A kind of Novel stone flexible water gum coating
Technical field
The present invention relates to stone material gum technology, particularly relate to a kind of Novel stone flexible water gum coating.
Background technology
Based on two component gums of water-based emulsion and inorganic salt silicate, substitute traditional unsaturated polyester resin on a large scale.Waterproof gum is relative to unsaturated polyester resin, and not only environmental protection smell is little, and no longer needs to root out back of the body stratum reticulare, greatly reduces the damaged degree of stone material.When adopting wet combining construction, the compatibility of back face of stone and cement based adhesive is poor, easily occurs flaking, hollowing, to come off and the phenomenon such as cracking.If the improper use of water-based stone material gum, stone surface also can be caused to produce the white problem such as magnificent, water stain.It is good that water-based stone material gum needs with cement based adhesive consistency, and ensure that obscission can not occur stone material, water-based stone material gum also needs certain flexibility, reduces the generation of stress.
When the Tg of acrylic ester emulsion is lower than 0 DEG C, time especially lower than-10 DEG C, 5 joining property of emulsion and cement are poor, the mobility of stone material gum coating can be caused to be deteriorated, not easily construct, cause stone slab to glue shaky.
Summary of the invention
The object of the invention is a kind of Novel stone flexible water gum coating proposed for the deficiencies in the prior art, the ACRYLIC EMULSION of this coating selection nucleocapsid structure, the problem of low Tg emulsion and cement poor compatibility can be solved, introduce a kind of thickening material simultaneously, the mobility of stone material gum coating can be controlled preferably, to overcome the problem of consistency that existing Waterproof gum coating occurs and mobility.
The object of the present invention is achieved like this:
A kind of Novel stone flexible water gum coating, feature is that this coating is mixed by mass percentage by following component, and its each component is:
ACRYLIC EMULSION 10 ~ 50%
Water reducer 0.01 ~ 2%
Thickening material 0.01 ~ 2%
Defoamer 0.01 ~ 2%
Cement 5 ~ 60%
Quartz sand 5 ~ 60%
Coarse whiting 5 ~ 60%
Described ACRYLIC EMULSION is the penta-component copolymerized emulsion being selected from vinylbenzene, methyl methacrylate, methacrylic acid, Isooctyl acrylate monomer, organosilane monomer, wherein, it is 20% ~ 70% that vinylbenzene accounts for monomer total mass per-cent, it is 1% ~ 10% that methyl methacrylate accounts for monomer total mass per-cent, it is 0.1% ~ 5% that methacrylic acid accounts for monomer total mass per-cent, it is 20% ~ 70% that Isooctyl acrylate monomer accounts for monomer total mass per-cent, and it is 0.1% ~ 5% that organosilane monomer accounts for monomer total mass per-cent;
Described thickening material is the multipolymer of methylpropene sodium sulfonate, acrylamide, vinylformic acid, dimethyl diallyl ammonium chloride at least 2 kinds of monomers.
Described penta-component copolymerized emulsion is core-shell emulsion, and the second-order transition temperature of stratum nucleare is-50 DEG C ~-5 DEG C, and the second-order transition temperature of shell is-5 DEG C ~ 20 DEG C, and the second-order transition temperature of emulsion is-40 ~ 0 DEG C.
Described water reducer is one or both combinations of polycarboxylate water-reducer, naphthalene water reducer, melamine water reducing agent.
Described cement is one or both combinations of silicate cement or aluminosulfate cement.
Described quartz sand is one or both combinations of 70-200 object.
Described coarse whiting is 200-1000 order.
ACRYLIC EMULSION of the present invention is according to preparation method's preparation disclosed in Chinese patent 201110450289.3.
Compared with prior art, the present invention has the following advantages:
(1) ACRYLIC EMULSION of preferred a kind of nucleocapsid structure; the second-order transition temperature of shell is relatively high; the second-order transition temperature of kernel is relatively soft; duricrust has a better protecting effect for soft core; the consistency of ACRYLIC EMULSION and cement is good; the mobility of stone material gum coating can not be reduced, also make back face of stone and base material have good adhesive property, stone material not easily occur white China, water stain, play the phenomenon such as drum, cracking.
(2) the preferred hard monomer of ACRYLIC EMULSION is vinylbenzene is principal monomer, and soft monomer take Isooctyl acrylate monomer as principal monomer, and the ACRYLIC EMULSION flexible wires of acquisition is strong, has higher unit elongation.
(3) water reducer is introduced in formula, reduce water cement ratio, increase cohesive strength, introduce a kind of novel thickening material simultaneously, relative to traditional ether of cellulose, there is better water-retentivity, ensure the mobility of stone material gum, improve stability, maintain the inside cohesion of stone material gum coating in construction process.
Embodiment
Embodiment 1
According to mass percent, get ACRYLIC EMULSION 25%, water reducer 0.2%, thickening material 0.1%, defoamer 0.1% be mixed into liquid; Choose cement 25%, 70-140 order quartz sand 15%, 120-180 quartz sand 15%, 325 coarse whiting 19.6% again, be mixed into powder, mix the liquid configured with powder and obtain described stone material flexible water gum coating.
Wherein, in ACRYLIC EMULSION, vinylbenzene accounts for 20% of five monomer total masses, and methyl methacrylate accounts for 10% of five monomer total masses, and methacrylic acid accounts for 3% of five monomer total masses, Isooctyl acrylate monomer accounts for 65% of five monomer total masses, and organosilicon accounts for 2% of five monomer total masses; This ACRYLIC EMULSION is prepared by preparation method disclosed in Chinese patent 201110450289.3.
Embodiment 2
According to mass percent, get ACRYLIC EMULSION 35%, water reducer 0.1%, thickening material 0.1%, defoamer 0.1% be mixed into liquid; Choose cement 25% again, 70-140 order quartz sand 5%, 120-180 quartz sand 15%, 500 coarse whiting 19.7% be mixed into powder, mix the liquid configured with powder and obtain described stone material flexible water gum coating.
Wherein, in ACRYLIC EMULSION, vinylbenzene accounts for 70% of five monomer total masses, and methyl methacrylate accounts for 2% of five monomer total masses, and methacrylic acid accounts for 5% of five monomer total masses, Isooctyl acrylate monomer accounts for 21% of five monomer total masses, and organosilicon accounts for 2% of five monomer total masses; This ACRYLIC EMULSION is prepared by preparation method disclosed in Chinese patent 201110450289.3.
Embodiment 3
According to mass percent, get ACRYLIC EMULSION 30%, water reducer 0.1%, thickening material 0.2%, defoamer 0.1% be mixed into liquid; Choose cement 20% again, 70-140 order quartz sand 5%, 120-180 quartz sand 25%, 325 coarse whiting 19.6% be mixed into powder, mix the liquid configured with powder and obtain described stone material flexible water gum coating.
Wherein, in ACRYLIC EMULSION, vinylbenzene accounts for 27% of five monomer total masses, and methyl methacrylate accounts for 1% of five monomer total masses, and methacrylic acid accounts for 1% of five monomer total masses, Isooctyl acrylate monomer accounts for 70% of five monomer total masses, and organosilicon accounts for 1% of five monomer total masses; This ACRYLIC EMULSION is prepared by preparation method disclosed in Chinese patent 201110450289.3.
Embodiment 4
According to mass percent, get ACRYLIC EMULSION 15%, water reducer 0.1%, thickening material 0.1%, defoamer 0.1% be mixed into liquid; Choose cement 25% again, 70-140 order quartz sand 40%, 325 coarse whiting 19.7% is mixed into powder, mix the liquid configured with powder and obtain described stone material flexible water gum coating.
Wherein, in ACRYLIC EMULSION, vinylbenzene accounts for 50% of five monomer total masses, and methyl methacrylate accounts for 6% of five monomer total masses, and methacrylic acid accounts for 0.5% of five monomer total masses, Isooctyl acrylate monomer accounts for 42% of five monomer total masses, and organosilicon accounts for 1.5% of five monomer total masses; This ACRYLIC EMULSION is prepared by preparation method disclosed in Chinese patent 201110450289.3.
Embodiment 5
According to mass percent, get ACRYLIC EMULSION 20%, water reducer 0.2%, thickening material 0.1%, defoamer 0.1% be mixed into liquid; Choose cement 29.6% again, 120-180 quartz sand 40%, 500 coarse whiting 10% is mixed into powder, the liquid configured is mixed with powder and obtains stone material flexible water gum coating.
Wherein, in ACRYLIC EMULSION, vinylbenzene accounts for 35% of five monomer total masses, and methyl methacrylate accounts for 8% of five monomer total masses, and methacrylic acid accounts for 2.5% of five monomer total masses, Isooctyl acrylate monomer accounts for 51% of five monomer total masses, and organosilicon accounts for 3.5% of five monomer total masses; This ACRYLIC EMULSION is prepared by preparation method disclosed in Chinese patent 201110450289.3.
Embodiment 6
According to mass percent, get ACRYLIC EMULSION 40%, water reducer 0.2%, thickening material 0.1%, defoamer 0.1% be mixed into liquid; Choose cement 15% again, 70-140 order quartz sand 10%, 120-180 quartz sand 10%, 325 coarse whiting 24.6% be mixed into powder, mix the liquid configured with powder and obtain stone material flexible water gum coating.
Wherein, in ACRYLIC EMULSION, vinylbenzene accounts for 28% of five monomer total masses, and methyl methacrylate accounts for 4% of five monomer total masses, and methacrylic acid accounts for 4.5% of five monomer total masses, Isooctyl acrylate monomer accounts for 62% of five monomer total masses, and organosilicon accounts for 1.5% of five monomer total masses; This ACRYLIC EMULSION is prepared by preparation method disclosed in Chinese patent 201110450289.3.
Test effect
Stone material flexible water gum coating obtained for embodiment 1 is coated in the sticking veneer of stone material, forms a coating film after seasoning, stone material wet combining constructed, then conventionally test various performance, test result is as shown in table 1:
Table 1 embodiment 1 Novel stone flexible water gum coating performance parameter
Project Technical indicator Detected result Judge
Shear bonding strength (7 days, Mpa) ≥1.0 2.5 Qualified
Shear bonding strength (14 days, Mpa) ≥1.5 3.3 Qualified
Tensile bond strength (untreated 7 days, Mpa) ≥0.4 2.1 Qualified
Tensile bond strength (untreated 14 days, Mpa) ≥0.6 2.6 Qualified
Tensile bond strength (immersion process, Mpa) ≥0.5 1.6 Qualified
Tensile bond strength (thermal treatment, Mpa) ≥0.5 1.8 Qualified
Outward appearance After stirring, state is even, without caking After stirring, state is even, without caking Qualified
Test result: after using Novel stone flexible water gum coating of the present invention, bond firmly with stone material, there is good water resistance, with cement based adhesive, there is good consistency, various cohesive strength is qualified, while not affecting decorative effect, back face of stone and basic unit can be made to have good adhesive property, stone material is not easily spent in vain, water stain, flake, hollowing, come off, the phenomenon such as cracking.

Claims (6)

1. a Novel stone flexible water gum coating, is characterized in that, this coating is mixed by mass percentage by following component, and its each component is:
ACRYLIC EMULSION 10 ~ 50%
Water reducer 0.01 ~ 2%
Thickening material 0.01 ~ 2%
Defoamer 0.01 ~ 2%
Cement 5 ~ 60%
Quartz sand 5 ~ 60%
Coarse whiting 5 ~ 60%
Described ACRYLIC EMULSION is the penta-component copolymerized emulsion being selected from vinylbenzene, methyl methacrylate, methacrylic acid, Isooctyl acrylate monomer, organosilane monomer, wherein vinylbenzene accounts for monomer total mass per-cent is 20% ~ 70%, it is 1% ~ 10% that methyl methacrylate accounts for monomer total mass per-cent, it is 0.1% ~ 5% that methacrylic acid accounts for monomer total mass per-cent, it is 20% ~ 70% that Isooctyl acrylate monomer accounts for monomer total mass per-cent, and it is 0.1% ~ 5% that organosilane monomer accounts for monomer total mass per-cent;
Described thickening material is the multipolymer of methylpropene sodium sulfonate, acrylamide, vinylformic acid, dimethyl diallyl ammonium chloride at least 2 kinds of monomers.
2. Novel stone flexible water gum coating according to claim 1, it is characterized in that described penta-component copolymerized emulsion is core-shell emulsion, the second-order transition temperature of stratum nucleare is-50 DEG C ~-5 DEG C, and the second-order transition temperature of shell is-5 DEG C ~ 20 DEG C, and the second-order transition temperature of emulsion is-40 ~ 0 DEG C.
3. Novel stone flexible water gum coating according to claim 1, is characterized in that described water reducer is one or both combinations of polycarboxylate water-reducer, naphthalene water reducer, melamine water reducing agent.
4. Novel stone flexible water gum coating according to claim 1, is characterized in that described cement is one or both combinations of silicate cement or aluminosulfate cement.
5. Novel stone flexible water gum coating according to claim 1, is characterized in that described quartz sand is one or both combinations of 70-200 object.
6. Novel stone flexible water gum coating according to claim 1, is characterized in that described coarse whiting is 200-1000 order.
CN201511009410.3A 2015-12-30 2015-12-30 A kind of stone material flexible water gum coating Active CN105503086B (en)

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CN105503086B CN105503086B (en) 2017-09-19

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105907365A (en) * 2016-05-24 2016-08-31 彭辉 Superhigh-power ceramic tile stone back adhesive
CN107963852A (en) * 2017-11-11 2018-04-27 萍乡亨厚新材科技有限公司 One kind cures the adjustable stone material gum dry powder material production method of speed
CN109181595A (en) * 2018-09-04 2019-01-11 湖北碱克新材料有限公司 A kind of ceramic tile gum and preparation method thereof and application method
CN110607148A (en) * 2019-10-30 2019-12-24 佛山市言信建材有限公司 Paste ceramic tile back glue, preparation method and use method thereof
CN111100509A (en) * 2019-12-23 2020-05-05 赵晓莉 Flexible waterproof coating and coating method thereof

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100670924B1 (en) * 2006-04-05 2007-01-19 (주)두영티앤에스 Composition of polymer cement paste and road pavement using the same
CN102140281A (en) * 2011-02-21 2011-08-03 广东新粤建材有限公司 Coating for protecting back face of stone
CN102674769A (en) * 2009-07-02 2012-09-19 余春冠 Waterproof gum for stone
CN102718930A (en) * 2012-06-25 2012-10-10 东华大学 Organic silicon modified acrylate emulsion and preparation method thereof
CN103113068A (en) * 2013-03-15 2013-05-22 立邦涂料(成都)有限公司 Environment-friendly strengthened flexible waterproof paint and preparation method thereof
CN103291038A (en) * 2013-06-20 2013-09-11 余春冠 Strengthening stone structure bringing convenience to construction and manufacturing technology thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100670924B1 (en) * 2006-04-05 2007-01-19 (주)두영티앤에스 Composition of polymer cement paste and road pavement using the same
CN102674769A (en) * 2009-07-02 2012-09-19 余春冠 Waterproof gum for stone
CN102140281A (en) * 2011-02-21 2011-08-03 广东新粤建材有限公司 Coating for protecting back face of stone
CN102718930A (en) * 2012-06-25 2012-10-10 东华大学 Organic silicon modified acrylate emulsion and preparation method thereof
CN103113068A (en) * 2013-03-15 2013-05-22 立邦涂料(成都)有限公司 Environment-friendly strengthened flexible waterproof paint and preparation method thereof
CN103291038A (en) * 2013-06-20 2013-09-11 余春冠 Strengthening stone structure bringing convenience to construction and manufacturing technology thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105907365A (en) * 2016-05-24 2016-08-31 彭辉 Superhigh-power ceramic tile stone back adhesive
CN107963852A (en) * 2017-11-11 2018-04-27 萍乡亨厚新材科技有限公司 One kind cures the adjustable stone material gum dry powder material production method of speed
CN109181595A (en) * 2018-09-04 2019-01-11 湖北碱克新材料有限公司 A kind of ceramic tile gum and preparation method thereof and application method
CN110607148A (en) * 2019-10-30 2019-12-24 佛山市言信建材有限公司 Paste ceramic tile back glue, preparation method and use method thereof
CN111100509A (en) * 2019-12-23 2020-05-05 赵晓莉 Flexible waterproof coating and coating method thereof

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Effective date of registration: 20180829

Address after: 210047 169 Pu Qiao Road, Nanjing Chemical Industrial Park, Nanjing, Jiangsu

Patentee after: Nanjing Regal Polymer Co., Ltd.

Address before: 200232 building 17, 237 hi Tai Road, Xuhui District, Shanghai.

Patentee before: SHANGHAI SANRUI HIGH-POLYMER MATERIAL CO., LTD.

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Denomination of invention: Flexible waterproof gum coating for stone

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