CN105500499B - A kind of mechanization preform production machine - Google Patents
A kind of mechanization preform production machine Download PDFInfo
- Publication number
- CN105500499B CN105500499B CN201610036545.7A CN201610036545A CN105500499B CN 105500499 B CN105500499 B CN 105500499B CN 201610036545 A CN201610036545 A CN 201610036545A CN 105500499 B CN105500499 B CN 105500499B
- Authority
- CN
- China
- Prior art keywords
- support frame
- injection molding
- pressing plate
- motor
- walking
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/022—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form combined with vibrating or jolting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
- B28B1/0873—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould the mould being placed on vibrating or jolting supports, e.g. moulding tables
Abstract
A kind of mechanization preform production machine includes the elevating motor for being located at frame top, sliding bar is provided with frame, support frame is enclosed on sliding bar, elevating motor drives support frame to be slided on sliding bar by drive link；The injection molding pressing plate provided with walking motor and walking motor driving on described support frame, injection molding pressing plate is with support frame by being slidably connected, and electronic function driving injection molding pressing plate relative support frame of walking is slided, and injection molding pressing plate is provided with the first concrete vibrator；Described frame inner bottom part is provided with bottom lining plate, and backing board is arranged on bottom lining plate, and bottom lining plate is provided with the second concrete vibrator.It is an advantage of the current invention that realizing mechanization instead of traditional artisan craftsmanship, production efficiency is improved, the presentation quality of product is improved.
Description
Technical field
Type of the present invention is related to a kind of mechanization preform production machine.
Background technology
Existing casting production technique uses traditional artisan craftsmanship, because traditional production technology is using artificial weldering
Connect, manually pour shaping, often occur preform sizes deviation, deformation, uneven surface in process of production, truncation is fallen during form removal
Angle and concrete structure leakiness cause the defect of the more low influence product quality of intensity.Meanwhile, traditional processing technology production effect
Rate is relatively low, it is impossible to meet the supply of material demand of product.
The content of the invention
In view of the above-mentioned problems, the technical problems to be solved by the invention are to provide a kind of mechanization preform production machine, it is real
Mechanization is showed instead of traditional artisan craftsmanship, has improved production efficiency, improve the presentation quality of product.
This realizes technical scheme, and a kind of mechanization preform production machine includes the lifting electricity for being located at frame top
Motivation, is provided with sliding bar in frame, and support frame is enclosed on sliding bar, and elevating motor drives support frame in cunning by drive link
Slided in lever；
On described support frame provided with walking motor and walking motor driving injection molding pressing plate, injection molding pressing plate with
Support frame is by being slidably connected, and electronic function driving injection molding pressing plate relative support frame of walking is slided, and injection molding pressing plate is provided with first
Concrete vibrator；
Described frame inner bottom part is provided with bottom lining plate, and backing board is arranged on bottom lining plate, and bottom lining plate is provided with the second coagulation
Soil vibration device；
The alarm component includes the sliding machine being arranged on slideway and the feed pipe being located on sliding machine, driving
Motor driving sliding machine is moved on slideway, and feed pipe is provided with electronic valve；
Sliding machine is provided with infrared distance measuring device, and injection molding pressing plate is provided with ranging target, and infrared distance measuring device is real
The distance of ranging target and sliding machine is surveyed, infrared distance measuring device is connected by controller with motor；
On inductor is located at before slideway, triggering equipment is located on support frame, and triggering equipment can trigger inductor, and infrared ray is surveyed
Pass through inductor and power supply formation loop away from device.
Further, elevating motor drives travelling gear to rotate by driving chain, travelling gear driving lifter wheel
Drive link is rotated, and lifter wheel drive link is connected with drive link by rotating shaft.
Further, walking motor mechanically connects with walking drive link and drives walking drive link rotation, walking transmission
Bar is provided with gear drive bearing, and gear drive bearing is engaged with gear-driving rod, and gear-driving rod is connected with injection molding pressing plate.
Further, electronic valve is connected with controller.
The advantage of this mechanization preform production machine：（1）Injection molding pressing plate is provided with the first concrete vibrator and bottom lining plate
Bottom fills the second concrete vibrator and applies exciting force to concrete so that concrete is more closely knit, reduces the production of voids and pits
It is raw, it is ensured that concrete strength and product appearance quality；（2）Elevating motor, walking motor, sliding bar, gearing shaft,
Gear-driving rod can realize lifting injection molding pressing plate up and down, while facilitating operating personnel to transport backing board and cable quadrant prefabricated components；
（3）The guidance panel of console is simple and convenient, is shaken by lifting button, decline button, preceding shift button, rear shift button, cloth
Dynamic button, vibrating bottom button, console switch button and stop button composition, reduce the operation difficulty of personnel；（4）Pass through
Mechanization production replaces traditional artisan craftsmanship, improves labor productivity, saves manpower.
Brief description of the drawings
Fig. 1 is the utility model structural representation.
Fig. 2 is Lift Part structural representation.
Fig. 3 is ground-engaging element structural representation.
Fig. 4 is injection molding pressure plate structure schematic diagram.
Fig. 5 is collet plate structure schematic diagram.
Fig. 6 is end liner plate structure schematic diagram.
Fig. 7 is alarm component structural representation.
Fig. 8 is alarm component control schematic diagram.
In such as figure, 1, frame, 2, elevating motor, 3, travelling gear, 4, lifter wheel drive link, 5, walking passes
Lever, 6, gear drive bearing, 7, gear-driving rod, 10, walking motor, the 11, first concrete vibrator, 12, slide
Bar, 13, backing board, 14, bottom lining plate, 15, drive link, 16, driving chain, 17, injection molded plate, 18, injection molding pressing plate, 20, second mixes
Solidifying soil vibration device, 21, slideway, 22, sliding machine, 23, feed pipe, 24, motor, 25, electronic valve, 26, infrared distance measuring
Device, 27, ranging target, 28, controller, 29, inductor, 30, triggering equipment.
Embodiment
As in Fig. 1, a kind of mechanization preform production machine includes the elevating motor 2 for being located at the top of frame 1, in frame 1
It is provided with sliding bar 12, such as Fig. 2, support frame is enclosed on sliding bar 12, and elevating motor 2 is driven by driving chain 16 and is driven
Gear 3 rotates, and the driving lifter wheel of travelling gear 3 drive link 4 rotates, and lifter wheel drive link 4 passes through rotating shaft with drive link 15
Connection, elevating motor 2 drives travelling gear 3 to rotate by driving chain 16, the transmission of the rotation driving lifter wheel of travelling gear 3
Bar 4 rotates, and lifter wheel drive link 4 drives support to be slided along sliding bar 12 is upper and lower by rotating shaft rotation.
As in Fig. 3, support frame is mechanically connected, simultaneously provided with walking motor 10, walking motor 10 with walking drive link 5
Driving walking drive link 5 rotates, and walking drive link 5 is provided with gear drive bearing 6, gear drive bearing 6 and gear-driving rod 7
Engagement, gear-driving rod 7 is connected with injection molding pressing plate 18, injection molding pressing plate 18 with support frame by being slidably connected, walking motor 10
By driving walking drive link 5 to rotate, and rotated by the drive gear drive bearing 6 of walking drive link 5, wheel shaft holds 6 rotations
Drive gear drive link 7 is moved along a straight line, and the relative support frame of the linear motion driving injection molding of gear-driving rod 7 pressing plate 18 is slided, injection molding
Pressing plate 18 is provided with the first concrete vibrator 11, such as Fig. 4, and injection molded plate 17 is located on backing board 13, during work, first by collet
Plate 13 is combined with injection molded plate 17, then entirety is placed on bottom lining plate 14；
The inner bottom part of frame 1 is provided with bottom lining plate 14, and backing board 13 is arranged on bottom lining plate 14, in such as Fig. 6, is set on bottom lining plate 14
There is the second concrete vibrator 20.
As in Fig. 5, backing board 13 is provided with fabrication hole 19, and reinforcing bar is fixed by backing board 13 and middle two fabrication holes 19
The draw ring of cage, it is ensured that draw ring and situations such as deflection will not occur in reinforcing steel bar cage, protective layer is inadequate after prefabricated components shaping
Occur.
As in Fig. 7, a kind of mechanization preform production machine also includes alarm component, and alarm component includes being arranged on slideway 21
On sliding machine 22 and the feed pipe 23 that is located on sliding machine 22, motor 24 drives sliding machine 22 in slideway 21
Upper movement, feed pipe 23 is provided with electronic valve 25；
Sliding machine 22 is provided with infrared distance measuring device 26, and injection molding pressing plate 18 is provided with ranging target 27, such as Fig. 8,
The distance of the actual measurement ranging of infrared distance measuring device 26 target 27 and sliding machine 22, infrared distance measuring device 26 passes through controller 28
It is connected with motor 24；
On inductor 29 is located at before slideway, triggering equipment 30 is located on support frame, and triggering equipment 30 can trigger inductor 29,
Infrared distance measuring device 26 passes through inductor 29 and power supply formation loop.
It is preferred that, electronic valve 25 is connected with controller 28.
Its operation principle is：Start elevating motor 2 to start, travelling gear 3, lifting tooth are passed through by elevating motor 2
Wheel drive link 4, chain 16, the driving support frame of drive link 15 are slided with respect to sliding bar 12, lifting support frame, the walking on support frame
Motor 10, motor casing 9, walking drive link 5, gear drive bearing 6, gear-driving rod 7, positioning bearing 8, concrete shake
Dynamic device 11, injection molding pressing plate 18 are also simultaneously overall elevated, and triggering equipment 30 is located on support frame, and inductor 29 is located at before slideway
On, triggering equipment 30 can trigger inductor 29, and infrared distance measuring device 26 works as support by inductor 29 and power supply formation loop
When frame is promoted to above slideway, the triggering triggering inductor 29 of equipment 30 makes inductor 29 be opened, so as to realize that infrared ray is surveyed
It is powered away from device 26, it is started working；Restart walking motor 10, walking motor 10 passes through drive link 5, the gear of walking
The infrared distance measuring device of drive bearing 6, gear-driving rod 7 by the overall pull-out of injection molding pressing plate 18 in frame 1, sliding machine 22
26, by the distance for the ranging target 27 for surveying injection molding pressing plate 18, can survey the distance of sliding machine 22 and injection molding pressing plate 18, red
Outside line range unit 26 is connected by controller 28 with motor 24, and controller 28 is by driving sliding machine 22 to make slip
Dolly 22, the distance of injection molding pressing plate 18 are consistent, when injection molding pressing plate 18 is drawn out frame 1, the forward slip of sliding machine 22, together
When two backing boards 13 and injection molded plate 17 are put on bottom lining plate 14, and put on backing board 13 cable quadrant reinforcing steel bar cage,
The control electronic valve 25 of controller 28 is opened, and concrete is flowed on backing board 13, while the 2nd concrete on bottom lining plate 14
Vibrator 20 vibrates, and makes the concrete compaction on backing board 13；When injection molding pressing plate 18 is pushed back frame 1, sliding machine 22 to
After slide, sliding machine 22 is slided backward, when sliding machine 22 retreat feed pipe 23 is left frame 1 when, controller 28 is closed
Electronic valve 25；Restart elevating motor 2, support frame is moved down, when support frame declines, under support frame is above slideway
Fall, triggering equipment 30 can be made to trigger inductor 29 again and sent out by sense, inductor 29 is closed, so as to realize infrared distance measuring device
26 are stopped, and make the bottom of injection molding pressing plate 18 concordant with the upper surface of injection molded plate 17 and fixed, and the first concrete of unlatching shakes
Dynamic device 11, the second concrete vibrator 20 make concrete quickly be covered with injection molded plate 17, are evenly distributed after concrete after 20 seconds, then
Secondary startup elevating motor 2, makes injection molding pressing plate 18 down press concrete, pressing starts elevating motor 2 after 10 seconds, by injection molding
Pressing plate 18 is up lifted；Motor 10 of walking is then turned on, by injection molding pressing plate 18 to the rear side of frame 1, then the prefabricated of shaping will be made
Component and backing board 13, injection molded plate 17 move to appointed place stacking, complete one-time-concreting, repeat above step and realize that repetition is poured
Build.
It is preferred that, inductor 29 is touching formula switch, and triggering equipment 30 is an elongation bar, and elongation bar odd-times is touched
During inductor 29, inductor 29 is opened, when elongation bar even-times touches inductor 29, and inductor 29 is closed.
Claims (4)
1. a kind of mechanization preform production machine, it is characterised in that：The preform production machine includes being located at frame（1）Top
Elevating motor（2）, alarm component, in frame（1）It is provided with sliding bar（12）, support frame is enclosed on sliding bar（12）On, lifting
Motor（2）Pass through drive link（15）Driving support frame is slided on sliding bar (12)；
The injection molding pressing plate (18) provided with walking motor (10) and walking motor (10) driving, note on described support frame
Moulded board (18) is with support frame by being slidably connected, and walking motor (10) can drive injection molding pressing plate (18) relative support frame to slide
Dynamic, injection molding pressing plate (18) is provided with the first concrete vibrator (11)；
Described frame (1) inner bottom part is provided with bottom lining plate (14), and backing board (13) is arranged on bottom lining plate (14), bottom lining plate (14)
It is provided with the second concrete vibrator (20)；
The alarm component includes the sliding machine (22) being arranged on slideway (21) and the feed being located on sliding machine (22)
Manage (23), motor (24) driving sliding machine (22) is moved on slideway (21), feed pipe (23) is provided with electronic valve
(25)；
Sliding machine (22) is provided with infrared distance measuring device (26), and injection molding pressing plate (18) is provided with ranging target (27), infrared
The distance of line range unit (26) actual measurement ranging target (27) and sliding machine (22), infrared distance measuring device (26) passes through control
Device (28) is connected with motor (24)；
Inductor (29) is located at before slideway, and triggering equipment (30) is located on support frame, and triggering equipment (30) can trigger inductor
(29), infrared distance measuring device (26) passes through inductor (29) and power supply formation loop.
2. a kind of mechanization preform production machine according to claim 1, it is characterized in that：The elevating motor (2) is led to
Cross driving chain (16) driving travelling gear (3) rotation, travelling gear (3) driving lifter wheel drive link (4) rotation, lifting tooth
Wheel drive link (4) is connected with drive link (15) by rotating shaft.
3. a kind of mechanization preform production machine according to claim 1, it is characterized in that：It is described walking motor (10) with
Walking drive link (5) mechanically connects and drives walking drive link (5) rotation, and walking drive link (5) is provided with gear drive bearing
(6), gear drive bearing (6) is engaged with gear-driving rod (7), and gear-driving rod (7) is connected with injection molding pressing plate (18).
4. a kind of mechanization preform production machine according to claim 1, it is characterized in that：The electronic valve (25) and control
Device (28) is connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610036545.7A CN105500499B (en) | 2016-01-20 | 2016-01-20 | A kind of mechanization preform production machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610036545.7A CN105500499B (en) | 2016-01-20 | 2016-01-20 | A kind of mechanization preform production machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105500499A CN105500499A (en) | 2016-04-20 |
| CN105500499B true CN105500499B (en) | 2017-08-15 |
Family
ID=55708987
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610036545.7A Active CN105500499B (en) | 2016-01-20 | 2016-01-20 | A kind of mechanization preform production machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN105500499B (en) |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2574212B2 (en) * | 1994-02-23 | 1997-01-22 | ニチハ株式会社 | Method and apparatus for producing inorganic plate |
| CN200977695Y (en) * | 2006-12-11 | 2007-11-21 | 齐文宝 | Internal pressure type vibration forming machine |
| FI124185B (en) * | 2012-11-29 | 2014-04-15 | Elematic Oy Ab | Method and apparatus for casting concrete products |
| CN204367128U (en) * | 2014-11-26 | 2015-06-03 | 北京星航机电装备有限公司 | A kind of concrete prefabricated sheet material production line die station vibrating device |
| CN105196399A (en) * | 2015-10-27 | 2015-12-30 | 济南大学 | Building block production line with vibration gear |
| CN205310475U (en) * | 2016-01-20 | 2016-06-15 | 湖北兴葆科技有限责任公司 | Mechanized prefab production machine |
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2016
- 2016-01-20 CN CN201610036545.7A patent/CN105500499B/en active Active
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| CN105500499A (en) | 2016-04-20 |
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| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A mechanized preform production machine Effective date of registration: 20220125 Granted publication date: 20170815 Pledgee: Yichang financing guarantee Group Co.,Ltd. Pledgor: HUBEI XINGBAO TECHNOLOGY Co.,Ltd. Registration number: Y2022980001074 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20230321 Granted publication date: 20170815 Pledgee: Yichang financing guarantee Group Co.,Ltd. Pledgor: HUBEI XINGBAO TECHNOLOGY Co.,Ltd. Registration number: Y2022980001074 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right |