CN105499831A - Aluminum base welding wire - Google Patents
Aluminum base welding wire Download PDFInfo
- Publication number
- CN105499831A CN105499831A CN201510950988.2A CN201510950988A CN105499831A CN 105499831 A CN105499831 A CN 105499831A CN 201510950988 A CN201510950988 A CN 201510950988A CN 105499831 A CN105499831 A CN 105499831A
- Authority
- CN
- China
- Prior art keywords
- welding wire
- parts
- aluminium base
- base welding
- powder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/28—Selection of soldering or welding materials proper with the principal constituent melting at less than 950 degrees C
- B23K35/286—Al as the principal constituent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/36—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
- B23K35/362—Selection of compositions of fluxes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Nonmetallic Welding Materials (AREA)
Abstract
The invention discloses an aluminum base welding wire. The aluminum base welding wire is formed in a way that 20 to 30 parts of flux powder and 70 to 80 parts of aluminum base brazing filler metal powder are mixed and pressed in parts by weight, wherein the flux powder is formed in a way that 19 to 27 parts of potassium fluoroaluminate and 1 to 3 parts of caesium fluoroaluminate are mixed in parts by weight, and the aluminum base brazing filler metal powder is formed in a way that 69 to 76 parts of aluminum-silicon alloy and 1 to 4 parts of additive are mixed in parts by weight.
Description
Technical field
The present invention relates to welding wire technology field, particularly relate to a kind of aluminium base welding wire.
Background technology
Its welding wire adopted of existing soldering processes is made up of alloy usually, not containing flux ingredients, scaling powder is dipped in after the real needs heating of use, not only use inconvenience, and dip in add scaling powder time often due to human error, to make to dip in the scaling powder dosage added unstable, finally make welding effect unstable.Have the welding wire of medicine core class at present on the market, this kind of welding wire normally fills scaling powder or other medicinal powder in alloy tubule, but the manufacturing process of such welding wire is complicated, and production cost is high.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, providing a kind of production cost lower, during use, adding scaling powder without the need to dipping in, improve the aluminium base welding wire of one of ease of use.
In order to realize above object, the technical solution used in the present invention is:
A kind of aluminium base welding wire, it is that the flux powder of 20 ~ 30 parts and the powdered aluminum based filler mixing compacting of 70 ~ 80 parts form by weight portion, and wherein flux powder is that the potassium fluoroaluminate of 19 ~ 27 parts and the fluoaluminic acid caesium of 1 ~ 3 part mix by weight portion; Powdered aluminum based filler is that the alusil alloy of 69 ~ 76 parts and the additive of 1 ~ 4 part mix by weight portion.
Preferably, described alusil alloy silicon content is 11 ~ 14%.
Preferably, described additive is one or more in strontium, beryllium, copper and rare earth metal.
Preferably, the granularity of described flux powder is for being less than 500 orders.
Preferably, the granularity of described powdered aluminum based filler is for being less than 200 orders.
Beneficial effect of the present invention is: aluminium base welding wire of the present invention, flux powder and powdered aluminum based filler are mixed and made into aluminium base welding wire, owing to containing flux ingredients in aluminium base welding wire, therefore directly can weld with welding wire in use, exempt the trouble of adding scaling powder, improve the efficiency of welding; Not needing welder to hold the dosage of scaling powder, avoiding welder to misuse the dosage of welding compound because lacking experience, eliminate the dose error produced because individual judges simultaneously yet, be conducive to carrying out unified management to welding effect yet.Simultaneously again because scaling powder and aluminium base solder mix with pulverulence, be conducive to both Homogeneous phase mixing, make both in aluminium base welding wire, divide equally distribution with stable proportioning, add in use procedure without the need to manually additionally dipping in the scaling powder dosage instability adding scaling powder release human error and cause, aluminium base welding wire is finally made to have stable welding effect, more easily accurately control the consumption of brazing flux, simultaneously due to scaling powder powder of the present invention and aluminium base solder reasonable mixture ratio, in use also there is good welding performance.
Detailed description of the invention
Now in conjunction with specific embodiments the present invention's technical scheme required for protection is described in further detail.
Embodiment one
The aluminium base welding wire of one in the present embodiment, it is that the flux powder of 20 parts and the powdered aluminum based filler of 80 parts are mixed by weight portion, wherein flux powder is that the potassium fluoroaluminate of 19 parts and the fluoaluminic acid caesium of 1 part are mixed into by parts by weight, and its granularity is for being less than 500 orders; Powdered aluminum based filler by weight portion be 76 parts alusil alloy and the additive of 4 parts mix, its granularity is for being less than 200 orders, and alusil alloy silicon content is 11% in the present embodiment, and additive is one or more in strontium, beryllium, copper and rare earth metal.
In the present embodiment, its production technology comprises the following steps:
S1. make flux powder: potassium fluoroaluminate and the mixing of fluoaluminic acid caesium, make granularity and be less than 500 object powder, stand-by with post-drying;
S2. powdered aluminum based filler is made: to be less than 200 object metal dusts stand-by by making granularity through high temperature melting, atmosphere protection and atomization successively after alusil alloy and additive mixing;
S3. the flux powder made and powdered aluminum based filler are put into blending tank to be uniformly mixed;
S4. the powder mixed is put into the cylindrical spindle that mould makes diameter 50 ~ 55mm, high 100 ~ 120mm;
S5. spindle is put into Muffle furnace and carry out preheating, be filled with nitrogen during preheating toward Muffle furnace, preheat temperature is 350 ~ 450 DEG C, and preheating time is 30 ~ 40 minutes;
S6. preheated spindle is put into the mould cylinder of welding wire pressurizing unit, the pressure ram of pressurizing unit is got in mould cylinder and is extruded spindle by startup welding wire pressurizing unit;
S7. spindle is clamp-oned wire vent sizing matrix, form relevant specification welding wire through shunting.
Embodiment two
The aluminium base welding wire of one in the present embodiment, it is that the flux powder of 30 parts and the powdered aluminum based filler of 70 parts are mixed by weight portion, wherein flux powder is that the potassium fluoroaluminate of 27 parts and the fluoaluminic acid caesium of 3 parts are mixed into by parts by weight, and its granularity is for being less than 500 orders; Powdered aluminum based filler by weight portion be 69 parts alusil alloy and the additive of 1 part mix, its granularity is for being less than 200 orders, and alusil alloy silicon content is 14% in the present embodiment, and additive is one or more in strontium, beryllium, copper and rare earth metal.
In the present embodiment, its production technology comprises the following steps:
S1. make flux powder: potassium fluoroaluminate and the mixing of fluoaluminic acid caesium, make granularity and be less than 500 object powder, stand-by with post-drying;
S2. powdered aluminum based filler is made: to be less than 200 object metal dusts stand-by by making granularity through high temperature melting, atmosphere protection and atomization successively after alusil alloy and additive mixing;
S3. the flux powder made and powdered aluminum based filler are put into blending tank to be uniformly mixed;
S4. the powder mixed is put into the cylindrical spindle that mould makes diameter 50 ~ 55mm, high 100 ~ 120mm;
S5. spindle is put into Muffle furnace and carry out preheating, be filled with nitrogen during preheating toward Muffle furnace, preheat temperature is 350 ~ 450 DEG C, and preheating time is 30 ~ 40 minutes;
S6. preheated spindle is put into the mould cylinder of welding wire pressurizing unit, the pressure ram of pressurizing unit is got in mould cylinder and is extruded spindle by startup welding wire pressurizing unit;
S7. spindle is clamp-oned wire vent sizing matrix, form relevant specification welding wire through shunting.
The aluminium base welding wire of above-mentioned two embodiments, flux powder and powdered aluminum based filler are mixed and made into aluminium base welding wire, owing to containing flux ingredients in aluminium base welding wire, therefore directly can weld with welding wire in use, exempt the trouble of adding scaling powder, improve the efficiency of welding; Not needing welder to hold the dosage of scaling powder, avoiding welder to misuse the dosage of welding compound because lacking experience, eliminate the dose error produced because individual judges simultaneously yet, be conducive to carrying out unified management to welding effect yet.Simultaneously again because scaling powder and aluminium base solder mix with pulverulence, be conducive to both Homogeneous phase mixing, make both in aluminium base welding wire, divide equally distribution with stable proportioning, add in use procedure without the need to manually additionally dipping in the scaling powder dosage instability adding scaling powder release human error and cause, aluminium base welding wire is finally made to have stable welding effect, more easily accurately control the consumption of brazing flux, simultaneously due to scaling powder powder of the present invention and aluminium base solder reasonable mixture ratio, in use also there is good welding performance.
The embodiment of the above is only preferred embodiment of the present invention, not does any pro forma restriction to the present invention.Any those of ordinary skill in the art, are not departing under technical solution of the present invention ambit, the technology contents of above-mentioned announcement can utilized to make more how possible variation and retouching to technical solution of the present invention, or be revised as the Equivalent embodiments of equivalent variations.Therefore all contents not departing from technical solution of the present invention, the equivalent equivalence change that the thinking according to the present invention is done, all should be covered by protection scope of the present invention.
Claims (5)
1. an aluminium base welding wire, it is characterized in that: it is that the flux powder of 20 ~ 30 parts and the powdered aluminum based filler mixing compacting of 70 ~ 80 parts form by weight portion, and wherein flux powder is that the potassium fluoroaluminate of 19 ~ 27 parts and the fluoaluminic acid caesium of 1 ~ 3 part mix by weight portion; Powdered aluminum based filler is that the alusil alloy of 69 ~ 76 parts and the additive of 1 ~ 4 part mix by weight portion.
2. the aluminium base welding wire of one according to claim 1, is characterized in that: described alusil alloy silicon content is 11 ~ 14%.
3. the aluminium base welding wire of one according to claim 1, is characterized in that: described additive is one or more in strontium, beryllium, copper and rare earth metal.
4. the aluminium base welding wire of one according to claim 1, is characterized in that: the granularity of described flux powder is for being less than 500 orders.
5. the aluminium base welding wire of one according to claim 1, is characterized in that: the granularity of described powdered aluminum based filler is for being less than 200 orders.
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CN201510950988.2A CN105499831B (en) | 2015-12-19 | 2015-12-19 | A kind of aluminium base welding wire |
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CN201510950988.2A CN105499831B (en) | 2015-12-19 | 2015-12-19 | A kind of aluminium base welding wire |
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CN105499831B CN105499831B (en) | 2018-11-13 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110181194A (en) * | 2019-07-03 | 2019-08-30 | 广东省焊接技术研究所(广东省中乌研究院) | A kind of Compositional type brazing material and soldering processes |
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US20090050239A1 (en) * | 2005-03-25 | 2009-02-26 | Jemco Inc. | Brazing flux powder for aluminum-based material and production method of flux powder |
CN101918171A (en) * | 2007-12-11 | 2010-12-15 | 苏威氟有限公司 | Method for brazing of titanium and aluminium parts and parts obtainable thereby |
CN101947702A (en) * | 2010-09-21 | 2011-01-19 | 北京工业大学 | Novel brazing flux-containing aluminum alloy soldering wire and preparation method thereof |
CN102152024A (en) * | 2011-04-28 | 2011-08-17 | 浙江大学 | High-strength aluminum alloy brazing filler metal with melting point being lower than 500 DEG C and preparation method thereof |
CN102303201A (en) * | 2011-08-19 | 2012-01-04 | 北京工业大学 | Intermediate-temperature aluminum-based aluminum alloy solder paste and preparation method thereof |
CN102528316A (en) * | 2012-01-05 | 2012-07-04 | 力创(台山)电子科技有限公司 | Welding ring containing brazing flux for welding aluminum and aluminum alloy and manufacturing method thereof |
CN102764938A (en) * | 2012-07-18 | 2012-11-07 | 熊进 | Aluminum soldering paste |
CN104227263A (en) * | 2014-07-16 | 2014-12-24 | 浙江大学 | Low-melting-point and high-intensity aluminum alloy powder brazing filler metal and preparing method of low-melting-point and high-intensity aluminum alloy powder brazing filler metal |
WO2015091610A1 (en) * | 2013-12-19 | 2015-06-25 | Solvay Sa | Flux for brazing of aluminum alloys |
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2015
- 2015-12-19 CN CN201510950988.2A patent/CN105499831B/en active Active
Patent Citations (9)
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US20090050239A1 (en) * | 2005-03-25 | 2009-02-26 | Jemco Inc. | Brazing flux powder for aluminum-based material and production method of flux powder |
CN101918171A (en) * | 2007-12-11 | 2010-12-15 | 苏威氟有限公司 | Method for brazing of titanium and aluminium parts and parts obtainable thereby |
CN101947702A (en) * | 2010-09-21 | 2011-01-19 | 北京工业大学 | Novel brazing flux-containing aluminum alloy soldering wire and preparation method thereof |
CN102152024A (en) * | 2011-04-28 | 2011-08-17 | 浙江大学 | High-strength aluminum alloy brazing filler metal with melting point being lower than 500 DEG C and preparation method thereof |
CN102303201A (en) * | 2011-08-19 | 2012-01-04 | 北京工业大学 | Intermediate-temperature aluminum-based aluminum alloy solder paste and preparation method thereof |
CN102528316A (en) * | 2012-01-05 | 2012-07-04 | 力创(台山)电子科技有限公司 | Welding ring containing brazing flux for welding aluminum and aluminum alloy and manufacturing method thereof |
CN102764938A (en) * | 2012-07-18 | 2012-11-07 | 熊进 | Aluminum soldering paste |
WO2015091610A1 (en) * | 2013-12-19 | 2015-06-25 | Solvay Sa | Flux for brazing of aluminum alloys |
CN104227263A (en) * | 2014-07-16 | 2014-12-24 | 浙江大学 | Low-melting-point and high-intensity aluminum alloy powder brazing filler metal and preparing method of low-melting-point and high-intensity aluminum alloy powder brazing filler metal |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110181194A (en) * | 2019-07-03 | 2019-08-30 | 广东省焊接技术研究所(广东省中乌研究院) | A kind of Compositional type brazing material and soldering processes |
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Denomination of invention: An aluminum based welding wire Effective date of registration: 20201126 Granted publication date: 20181113 Pledgee: Guangdong Nanhai Rural Commercial Bank branch branch of Limited by Share Ltd. Pledgor: FOSHAN YIHONG WELDING Co.,Ltd. Registration number: Y2020440000364 |