CN105498633B - 2,6 toluene di-tert-butyl phenol antioxidant alkylated reaction device and method - Google Patents

2,6 toluene di-tert-butyl phenol antioxidant alkylated reaction device and method Download PDF

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Publication number
CN105498633B
CN105498633B CN201610084502.6A CN201610084502A CN105498633B CN 105498633 B CN105498633 B CN 105498633B CN 201610084502 A CN201610084502 A CN 201610084502A CN 105498633 B CN105498633 B CN 105498633B
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reactor
reaction
isobutene
pressure
closed
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CN105498633A (en
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马振英
刘昕松
万统军
张丹
张姬
娄立云
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Jiangsu Furida New Materials Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J3/00Processes of utilising sub-atmospheric or super-atmospheric pressure to effect chemical or physical change of matter; Apparatus therefor
    • B01J3/04Pressure vessels, e.g. autoclaves
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C37/00Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring
    • C07C37/11Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring by reactions increasing the number of carbon atoms
    • C07C37/14Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring by reactions increasing the number of carbon atoms by addition reactions, i.e. reactions involving at least one carbon-to-carbon unsaturated bond

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  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

One kind 2,6 toluene di-tert-butyl phenol antioxidant alkylated reaction device and method, the equipment includes multiple reaction members, each reaction member includes reactor, heated at constant temperature agitator is installed with reactor, reactor is closed to be communicated with tail gas recycle entrance and gas outlet, gas outlet is closed to be communicated with automatic switch, it is closed between the automatic switch on tail gas recycle entrance and another reactor on the also closed pressure inductor for being communicated with control automatic switch break-make of reactor, one of reactor to be communicated with communicating pipe.The equipment that the tail gas recycle produced using 2,6 toluene di-tert-butyl phenol antioxidant alkylated reactions is recycled, first adds the measured paracresol of standard meter and p-methyl benzenesulfonic acid in first reactor, it is closed after vacuumize decompression, be passed through the isobutene of vaporization;When occurring malleation in first reactor in the close complete, reactor of reaction and pressure persistently rises, stopping is passed through isobutene.

Description

2,6- toluene di-tert-butyl phenol antioxidant alkylated reaction device and method
Technical field
The present invention relates to the device and method that a kind of tail gas recycle is recycled, more particularly to one kind 2,6- di-t-butyls are to first The device and method of phenolic antioxidants alkylated reaction.
Background technology
2,6- toluene di-tert-butyl phenol antioxidant(Referred to as 2,6,4)It is one kind of alkyl phenol, is to make extensively both at home and abroad Oil-soluble inhibitor, its oxidation resistance is stronger, and heat-resisting and stability is good, can be used as feed antioxidant, rubber Processing stabilizer after age resistor and synthetic rubber etc..
At present, a kind of method of production 2,6- toluene di-tert-butyl phenols is:Using isobutene with paracresol as raw material, with right Toluenesulfonic acid is catalyst, and reaction is alkylated under certain temperature and pressure, is obtained containing 2,6- di-t-butyls to toluene The mixing liquid of phenol.Need to be passed through excessive isobutene in existing alkylation process, to ensure the complete reaction of paracresol, Contain a large amount of unreacted isobutene gas and other hydrocarbon impurities gases, such gas in the tail gas produced after alkylated reaction Outer it need to could be discharged into after charcoal absorption processing is up to standard into atmospheric environment.
Therefore, part raw material had both been caused during existing production 2,6- toluene di-tert-butyl phenols(Isobutene)Wave Take, while also increasing the cost of waste gas pollution control and treatment, after especially production scale expands, problem above is even more serious so that 2,6- The production cost increase of toluene di-tert-butyl phenol, seriously constrains the production-scale expansion of 2,6- toluene di-tert-butyl phenols.
The content of the invention
It is an object of the invention to provide a kind of 2,6- di-t-butyls pair that can be reduced production cost, mitigate environmental pollution The device and method of cresols antioxidant alkylated reaction.
To achieve the above object, the technical solution adopted by the present invention is:
The equipment of one kind 2,6- toluene di-tert-butyl phenol antioxidant alkylated reactions, it is characterized in that, including it is multiple mutual The reaction member of series winding, each reaction member includes being installed with heated at constant temperature agitator in reactor, reactor, reaction Kettle is closed to be communicated with tail gas recycle entrance and gas outlet, and gas outlet is closed to be communicated with automatic switch, and reactor is also closed to be communicated with Control on the tail gas recycle entrance and another reactor on the pressure inductor of automatic switch break-make, one of reactor It is closed between automatic switch to be communicated with airtight connection on communicating pipe, communicating pipe and have unilaterally connected valve.
According to the equipment of described 2,6- toluene di-tert-butyl phenol antioxidant alkylated reactions, it is characterized in that, the equipment Including three reaction members.
The method of one kind 2,6- toluene di-tert-butyl phenol antioxidant alkylated reactions, it is characterized in that, use above-mentioned 2,6- The equipment that the tail gas recycle that toluene di-tert-butyl phenol antioxidant alkylated reaction is produced is recycled, step is as follows:
First the measured paracresol of standard meter and p-methyl benzenesulfonic acid are added in first reactor, it is closed after vacuumize and subtract Pressure, is passed through the isobutene of vaporization;When reaction occurs malleation close in complete, reactor in first reactor and pressure continues During rising, stopping is passed through isobutene;Second reactor and first reactor, the 3rd reactor and second reactor Alkylated reaction time control is staggered half of reaction time, after first reactor reaction carries out half of reaction time, and second Individual reactor proceeds by alkylated reaction, after second reactor reaction carries out half of reaction time, the 3rd reactor Alkylated reaction is proceeded by, the like, circulation is carried out.
When the pressure in first reactor reaches 0.08~0.10 MPa, the pressure inductor control being attached thereto Automatic switch is opened, and the on-condensible gas containing isobutene is flowed into by unilaterally connected valve and is in negative pressure state in first reactor Second reactor, isobutene therein participates in reaction as the raw material of second reactor, the like.
When the gas pressure in first reactor drops to 0~0.001MPa, the pressure inductor control being attached thereto The automatic switch of system is closed, and second reactor continues to react;The reaction of second reactor close to it is complete when, the 3rd is reacted Kettle reaction proceeds to half of reaction time, the like.
To during the half-reaction cycle of the 3rd reactor after second reactor half-reaction cycle, first reactor The alkylation liquid inside obtained completes cooling, exhaust and blowing, and completes the fill process of second of alkylated reaction, starts second Alkylated reaction, the like.
The present invention provided with three reactors, first with second reactor, second with the 3rd reactor, the 3rd Stagger successively half of reaction time with the alkylated reaction of first reactor, when the alkylated reaction in first reactor Between reach after half of reaction time, the alkylated reaction in second reactor starts;When the pressure in first reactor reaches During to 0.08~0.10MPa, the automatic switch for the pressure inductor control being attached thereto is opened, and is contained in first reactor The on-condensible gases such as isobutene are entered in second reactor by the unidirectional connection valve being attached thereto to be participated in reacting;When first it is anti- When answering the gas pressure in kettle to drop to 0~0.001MPa, the automatic switch for the pressure inductor control being attached thereto is closed;When When pressure in second reactor reaches 0.08~0.10MPa, the automatic switch for the pressure inductor control being attached thereto is beaten Open, the on-condensible gas such as isobutene contained in second reactor enters the 3rd reaction by the unidirectional connection valve being attached thereto Reaction is participated in kettle;When the gas pressure in second reactor drops to 0~0.001MPa, the pressure sensitive being attached thereto The automatic switch of device control is closed;Such circular response successively.
To during the half-reaction cycle of the 3rd reactor after second reactor half-reaction cycle, in the first reactor Obtained alkylation liquid completes cooling, exhaust, blowing, and completes the fill process of second of alkylated reaction, starts second of alkane Glycosylation reaction, the like.
The equipment as a production unit, staggers three reactors half successively between each two reactor during production Reaction time, the alkylation tail gas produced after the completion of each reactor reaction will be therein different by the communicating pipe between two reactors Butene recovery is recycled, to reach the purpose of reduction production cost.
Beneficial effects of the present invention are as follows:
By the recycling to tail gas in alkylation process, the discharge of alkylation tail gas can be greatly lowered Amount, the isobutene tail gas of recovery can enter course of reaction as raw material, therefore save raw material, be controlled while also saving tail gas The correlative charges of reason, so as to reduce production cost.
Compared with prior art, alkylated reaction cycle about 1.5h can be shortened using apparatus and method of the present invention, can Accelerate material circulation, so as to increase economic efficiency.
Compared with prior art, often produce 1 ton of 2,6- toluene di-tert-butyl phenols antioxidant product can recycle it is different About 0.023 ton of butylene, according to charcoal absorption tail gas, then can reduce about 0.05 ton of the usage amount of activated carbon, while reducing outer 0.0012 ton of the isobutene into atmospheric environment is discharged into, the pollution to environment is alleviated.
Brief description of the drawings
Fig. 1 is that arrow show the clear and coherent sequence of tail gas stream and reaction cycle in the structural representation of equipment of the present invention, figure The direction of progress.
In accompanying drawing:
1st, tail gas recycle entrance;2nd, reactor;3rd, heated at constant temperature agitator;4th, pressure inductor;5th, gas outlet;6th, it is automatic Switch;7th, unilaterally connected valve;8th, communicating pipe.
Embodiment
The invention will be further described with specific embodiment below in conjunction with the accompanying drawings:
The equipment of one kind 2,6- toluene di-tert-butyl phenol antioxidant alkylated reactions, as shown in figure 1, including multiple mutual The reaction member of series winding, each reaction member includes being installed with heated at constant temperature agitator 3 in reactor 2, reactor 2, Reactor 2 is closed to be communicated with tail gas recycle entrance 1 and gas outlet 5, and gas outlet 5 is closed to be communicated with automatic switch 6, and reactor 2 is also The closed pressure inductor 4 for being communicated with the control break-make of automatic switch 6, tail gas recycle entrance 1 on one of reactor 2 with it is another It is closed between automatic switch 6 on one reactor 2 to be communicated with airtight connection on communicating pipe 8, communicating pipe 8 and have unilaterally connected valve 7. In the present embodiment, the equipment includes three reaction members.
The method of one kind 2,6- toluene di-tert-butyl phenol antioxidant alkylated reactions, uses above-mentioned 2,6- di-t-butyls The equipment that the tail gas recycle that p-cresol antioxidant alkylated reaction is produced is recycled, step is as follows:
First the measured paracresol of standard meter and p-methyl benzenesulfonic acid are added in first reactor, it is closed after vacuumize and subtract Pressure, is passed through the isobutene of vaporization;When reaction occurs malleation close in complete, reactor in first reactor and pressure continues During rising, stopping is passed through isobutene;Second reactor and first reactor, the 3rd reactor and second reactor Alkylated reaction time control is staggered half of reaction time, after first reactor reaction carries out half of reaction time, and second Individual reactor proceeds by alkylated reaction, after second reactor reaction carries out half of reaction time, the 3rd reactor Alkylated reaction is proceeded by, the like, circulation is carried out.
When the pressure in first reactor reaches 0.08~0.10 MPa, the pressure inductor control being attached thereto Automatic switch is opened, and the on-condensible gas containing isobutene is flowed into by unilaterally connected valve and is in negative pressure state in first reactor Second reactor, isobutene therein participates in reaction as the raw material of second reactor, the like.
When the gas pressure in first reactor drops to 0~0.001MPa, the pressure inductor control being attached thereto The automatic switch of system is closed, and second reactor continues to react;The reaction of second reactor close to it is complete when, the 3rd is reacted Kettle reaction proceeds to half of reaction time, the like.
To during the half-reaction cycle of the 3rd reactor after second reactor half-reaction cycle, first reactor The alkylation liquid inside obtained completes cooling, exhaust and blowing, and completes the fill process of second of alkylated reaction, starts second Alkylated reaction, the like.
The present invention has three reactors in alkylated reaction process, regard three alkylated reaction kettles as a production A communicating pipe passed through for isobutene, the throwing per two neighboring reactor are devised between unit, every two neighboring reactor Material time control is staggered half of reaction time successively.
First the measured paracresol of standard meter and p-methyl benzenesulfonic acid are added in first reactor during production, it is closed after take out true Sky decompression, is passed through the isobutene of vaporization.To accelerate reaction speed, the present invention is had single at present using the replacement of heated at constant temperature agitator The agitator of one agitating function, to shorten the reaction time of alkylation.When the close complete, reactor of reaction in first reactor Inside there is malleation and when pressure persistently rises, stopping is passed through isobutene.
The alkylated reaction time of second reactor and first reactor, the 3rd reactor and second reactor Control is staggered half of reaction time, and reaction principle is constant.After first reactor reaction carries out half of reaction time, second Reactor proceeds by alkylated reaction, and after second reactor reaction carries out half of reaction time, the 3rd reactor is opened Beginning is alkylated reaction, the like, circulation is carried out.
When the pressure in first reactor reaches 0.08~0.10 MPa, the pressure inductor control being attached thereto Automatic switch is opened, and the on-condensible gas containing isobutene is flowed into by unilaterally connected valve and is in negative pressure state in first reactor Second reactor, isobutene therein participates in reaction as the raw material of second reactor, the like.
When the gas pressure in first reactor drops to 0~0.001MPa, the pressure inductor control being attached thereto The automatic switch of system is closed, and second reactor continues to react;The reaction of second reactor close to it is complete when, the 3rd is reacted Kettle reaction proceeds to half of reaction time, the like.To the 3rd reactor after second reactor half-reaction cycle During the half-reaction cycle, the alkylation liquid obtained in first reactor completes cooling, exhaust and blowing, and completes the second alkylidene Change the fill process of reaction, start second of alkylated reaction, the like.
When occurring malleation in second reactor and pressure persistently rises, stopping is passed through isobutene, when second reaction When pressure in kettle reaches 0.08~0.10 MPa, the automatic switch for the pressure inductor control being attached thereto is opened, second The on-condensible gas containing isobutene is flowed into just in alkylated reaction progress by the unilaterally connected valve being attached thereto in reactor , the 3rd reactor in negative pressure state;When the gas pressure in second reactor drops to 0~0.001MPa, The automatic switch for the pressure inductor control being attached thereto is closed, successively circular response, and connection dress is reclaimed by unidirectional isobutene Put(Communicating pipe)It is recyclable and using the excess isobutylene gas being passed through in alkylation process, effective reduction alkylation tail gas The discharge of middle isobutene.
In the present invention, the heated at constant temperature agitator in each reaction member is corresponded with reactor, three reactors Between communicating pipe on be unilaterally connected valve, automatic switch is by pressure inductor control, and pressure inductor reactor is corresponded. At a set temperature, heated at constant temperature agitator is heated to the reactant in reactor, is stirred simultaneously, accelerates material anti- Speed is answered, after reaction stopping, heating and stirring operation synchronously stop.The alkylation tail gas produced in reactor passes through along connecting tube Unilaterally connected valve unidirectionally flows out, into the tail gas recycle entrance for the next reactor being connected with the reactor.Pressure inductor Sense the air pressure in reactor, when air pressure reaches the pressure value of setting, the automatic switch that pressure inductor control is attached thereto Carry out break-make.Automatic switch is connected with pressure inductor, and open and-shut mode is controlled by the pressure change in reactor.Unilaterally connected Valve was arranged on the communicating pipe between the tail gas recycle entrance of adjacent reaction kettle and gas outlet, the direction of its direction and exhaust gas flow Unanimously, its effect is to ensure that direction flowing of the tail gas along setting.Communicating pipe be connect adjacent reaction kettle tail gas recycle entrance with Gas outlet pipeline.
The present invention in alkylation process along with reacting kettle inner pressure change, by pressure inductor control from The opening and closing of dynamic switch, passes through the unilaterally connected valve between three reactors, it is ensured that the flowing of the on-condensible gas containing isobutene by Higher-pressure region flows to low-pressure area, makes the isobutene contained in alkylation tail gas as raw material and sequentially enters next reactor.This hair The bright recycling to being alkylated tail gas can save material, and save the correlative charges for the treatment of tail gas, reduce production cost, together When reduce pollution of the exhaust emissions to environment;And the present invention can shorten alkylated reaction cycle about 1.5h, can accelerate material Circulation, so as to increase economic efficiency.

Claims (1)

1. one kind 2, the method for 6- toluene di-tert-butyl phenol antioxidant alkylated reactions, it is characterized in that, step is as follows:
First the measured paracresol of standard meter and p-methyl benzenesulfonic acid are added in first reactor, it is closed after vacuumize decompression, it is logical Enter the isobutene of vaporization;When reaction malleation occurs close in complete, reactor in first reactor and pressure persistently rises When, stopping is passed through isobutene;The alkyl of second reactor and first reactor, the 3rd reactor and second reactor Change reaction time control to be staggered half of reaction time, after first reactor reaction carries out half of reaction time, second anti- Kettle is answered to proceed by alkylated reaction, after second reactor reaction carries out half of reaction time, the 3rd reactor starts Reaction is alkylated, the like, circulation is carried out;
When the pressure in first reactor reaches 0.08~0.10 MPa, it is automatic that the pressure inductor being attached thereto is controlled Switch is opened, and the on-condensible gas containing isobutene flows into the in negative pressure state by unilaterally connected valve in first reactor Two reactors, isobutene therein participates in reaction as the raw material of second reactor, the like;
When the gas pressure in first reactor drops to 0~0.001MPa, the pressure inductor control being attached thereto Automatic switch is closed, and second reactor continues to react;The reaction of second reactor close to it is complete when, the 3rd reactor is anti- Half of reaction time should be proceeded to, the like;
To during the half-reaction cycle of the 3rd reactor after second reactor half-reaction cycle, in first reactor The alkylation liquid arrived completes cooling, exhaust and blowing, and completes the fill process of second of alkylated reaction, starts the second alkylidene Change reaction, the like.
CN201610084502.6A 2016-02-14 2016-02-14 2,6 toluene di-tert-butyl phenol antioxidant alkylated reaction device and method Active CN105498633B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106631705A (en) * 2016-10-28 2017-05-10 江苏迈达新材料股份有限公司 Manufacturing process for alkylating 2, 6-di-tert-butyl-4-methylphenol antioxidants
CN111393266A (en) * 2020-02-21 2020-07-10 江苏迈达新材料股份有限公司 BHT alkylation tail gas isobutene recovery process
CN113636916B (en) * 2021-09-17 2023-08-29 陕西万汇能聚科技有限公司 Method for synthesizing 2,4, 6-tri-tert-butylphenol

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3940451A (en) * 1974-09-06 1976-02-24 Heliodoro Monroy Process of recovering BHT values from mother liquors of the crystallization of BHT obtained by alkylating p-cresol with isobutylene
CN1215042A (en) * 1998-08-25 1999-04-28 义县精细化工总厂 Process for pressing preparation of 2,6-di-tert-butyl-p-cresol
CN103706298A (en) * 2012-09-28 2014-04-09 天津百科生物化学有限公司 Pressurization reaction kettle
CN104496758A (en) * 2014-12-02 2015-04-08 安徽海华科技股份有限公司 M-cresol and p-cresol alkylated continuous reaction method
CN205361265U (en) * 2016-02-14 2016-07-06 马振英 Two tert -butyl groups of 2, 6 - are to cresol anti -oxidant alkylation reaction's equipment

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3940451A (en) * 1974-09-06 1976-02-24 Heliodoro Monroy Process of recovering BHT values from mother liquors of the crystallization of BHT obtained by alkylating p-cresol with isobutylene
CN1215042A (en) * 1998-08-25 1999-04-28 义县精细化工总厂 Process for pressing preparation of 2,6-di-tert-butyl-p-cresol
CN103706298A (en) * 2012-09-28 2014-04-09 天津百科生物化学有限公司 Pressurization reaction kettle
CN104496758A (en) * 2014-12-02 2015-04-08 安徽海华科技股份有限公司 M-cresol and p-cresol alkylated continuous reaction method
CN205361265U (en) * 2016-02-14 2016-07-06 马振英 Two tert -butyl groups of 2, 6 - are to cresol anti -oxidant alkylation reaction's equipment

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Effective date of registration: 20191204

Address after: 226400 Nine Groups of Gangcheng Village, Changsha Town, Rudong County, Nantong City, Jiangsu Province

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Denomination of invention: Equipment and method for alkylation reaction of 2,6-di-tert-butyl-p-cresol antioxidant

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