CN205392441U - Reaction kettle capable of uniformly mixing - Google Patents
Reaction kettle capable of uniformly mixing Download PDFInfo
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- CN205392441U CN205392441U CN201620180960.5U CN201620180960U CN205392441U CN 205392441 U CN205392441 U CN 205392441U CN 201620180960 U CN201620180960 U CN 201620180960U CN 205392441 U CN205392441 U CN 205392441U
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Abstract
Description
技术领域 technical field
本实用新型涉及一种反应釜,具体是一种混合均匀的反应釜。 The utility model relates to a reaction kettle, in particular to a uniformly mixed reaction kettle.
背景技术 Background technique
反应釜是综合反应容器,根据条件对反应釜结构功能及配置附件的设计,从开始的进料到出料均能够以较高的自动化程度完成预先设定好的步骤要求,对反应过程中的温度、压力等重要参数进行严格的调整。传统反应釜对温度及压力都没有更好的把关,导致生产过程中出现很多误差,同时也会导致反应釜实用寿命的缩短;目前,在进行聚氯乙烯生产时,一般采用冷无离子水、热无离子水交叉入料方式,但由于反应釜上的管线多、阀门多,因此各物料在混合时易出现不均匀的现象,这样就存在因进料不均匀导致产品质量不易保证的问题。 The reaction kettle is a comprehensive reaction vessel. According to the design of the structure, function and configuration accessories of the reaction kettle according to the conditions, it can complete the pre-set step requirements with a high degree of automation from the initial feeding to the discharging. Important parameters such as temperature and pressure are strictly adjusted. Traditional reactors do not have a better control over temperature and pressure, resulting in many errors in the production process and shortening the practical life of the reactor; at present, in the production of polyvinyl chloride, cold deionized water, The hot ion-free water is fed in cross-feed mode, but due to the many pipelines and valves on the reactor, the mixing of various materials is prone to inhomogeneity, so there is a problem that the product quality is not easy to guarantee due to uneven feeding.
实用新型内容 Utility model content
本实用新型的目的在于提供一种混合均匀的反应釜,以解决上述背景技术中提出的问题。 The purpose of this utility model is to provide a kind of reactor that mixes evenly, to solve the problem that raises in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案: In order to achieve the above object, the utility model provides the following technical solutions:
一种混合均匀的反应釜,包括反应釜体、釜盖、电动机、搅拌轴和加热油回路,所述反应釜体分为上反应釜与下反应釜两个部分,上反应釜与下反应釜连接并且密封;所述釜盖位于反应釜体上方,釜盖的左侧上端分别固定安装有单体管线和终止剂管线,所述釜盖的右侧上端固定安装有热无离子水管线,热无离子水管线上分别固定安装有主控阀门和热无离子阀门,主控阀门和热无离子阀门之间的热无离子水管线上固定安装有与热无离子水管线相通的混料罐,混料罐与热无离子阀门之间的热无离子水管线上分别并联有与热无离子水管线相通的引发剂管线、分散剂管线、缓冲剂管线和冷无离子水管线;所述反应釜体的内壁设有折流板,折流板通过固定连接件与釜体连为一体;所述上反应釜顶部设有密封法兰,密封法兰上安装有电机座,电动机安装在电机座上,电动机的传动轴与安装在电机座内的搅拌轴一端连接,搅拌轴另一端向下延伸至下反应釜内腔下部;搅拌轴底部安装有一搅拌桨,搅拌轴下部设有与搅拌桨相配合的加强桨,加强桨中部套装在搅拌轴上并固定,加强桨两端向下倾斜并与搅拌桨的两侧壁上部连接。 A uniformly mixed reactor, including a reactor body, a kettle cover, a motor, a stirring shaft and a heating oil circuit, the reactor body is divided into two parts, an upper reactor and a lower reactor, and the upper reactor and the lower reactor connected and sealed; the kettle cover is positioned above the reactor body, the upper left end of the kettle cover is fixedly equipped with a monomer pipeline and a terminator pipeline respectively, and the right upper end of the kettle cover is fixedly equipped with a hot ion-free water pipeline, and A main control valve and a hot ion-free valve are fixedly installed on the ion-free water pipeline, and a mixing tank connected to the hot ion-free water pipeline is fixedly installed on the hot ion-free water pipeline between the main control valve and the hot ion-free water pipeline. The hot ion-free water pipeline between the mixing tank and the hot ion-free valve is respectively connected in parallel with an initiator pipeline, a dispersant pipeline, a buffer pipeline and a cold ion-free water pipeline connected with the hot ion-free water pipeline; The inner wall of the body is provided with a baffle, and the baffle is connected with the kettle body through a fixed connector; the top of the upper reactor is provided with a sealing flange, and a motor seat is installed on the sealing flange, and the motor is installed on the motor seat , the drive shaft of the motor is connected to one end of the stirring shaft installed in the motor base, and the other end of the stirring shaft extends downward to the lower part of the inner cavity of the lower reaction kettle; The reinforced paddle, the middle part of the reinforced paddle is set on the stirring shaft and fixed, and the two ends of the reinforced paddle are inclined downward and connected with the upper part of the two side walls of the stirring paddle.
进一步的,所述单体管线和终止剂管线上均设有阀体。 Further, valve bodies are provided on both the monomer pipeline and the terminator pipeline.
进一步的,所述搅拌桨为U形搅拌桨。 Further, the stirring paddle is a U-shaped stirring paddle.
与现有技术相比,本实用新型通过设置混料罐,通过各种阀门及热无离子阀门的调控,能有效使各物料在混料罐内充分混合,从而提高了产品质量;反应釜体外侧壁的中下部包覆有加热油回路,加热油回路外侧设有阀门,阀门与加热自控系统相连接,加热自控系统与安装在下反应釜下部的测温装置连接;本实用新型自动对温度进行控制,准确地控制反应釜内的温度,使反应釜内物料质量稳定,原料损耗降低;不需要人工操作,大大降低了工人劳动强度,提高了温度控制的准确性。 Compared with the prior art, the utility model can effectively make each material fully mixed in the mixing tank by setting a mixing tank and controlling various valves and thermal ion-free valves, thereby improving the product quality; the reaction kettle body The middle and lower part of the outer wall is covered with a heating oil circuit, and a valve is arranged on the outside of the heating oil circuit. The valve is connected with the heating automatic control system, and the heating automatic control system is connected with the temperature measuring device installed at the lower part of the lower reaction kettle; the utility model automatically monitors the temperature. Control, accurately control the temperature in the reactor, so that the quality of the material in the reactor is stable, and the loss of raw materials is reduced; no manual operation is required, which greatly reduces the labor intensity of workers and improves the accuracy of temperature control.
附图说明 Description of drawings
图1为混合均匀的反应釜的结构示意图。 Figure 1 is a schematic structural view of a well-mixed reactor.
具体实施方式 detailed description
下面结合具体实施方式对本专利的技术方案作进一步详细地说明。 The technical solution of this patent will be further described in detail below in conjunction with specific embodiments.
请参阅图1,一种混合均匀的反应釜,包括反应釜体1、釜盖2、电动机4、搅拌轴5和加热油回路6,所述反应釜体1分为上反应釜11与下反应釜12两个部分,上反应釜11与下反应釜12连接并且密封;所述釜盖2位于反应釜体1上方,釜盖2的左侧上端分别固定安装有单体管线21和终止剂管线22,单体管线21和终止剂管线22上均设有阀体,所述釜盖2的右侧上端固定安装有热无离子水管线23,热无离子水管线23上分别固定安装有主控阀门231和热无离子阀门232,主控阀门231和热无离子阀门232之间的热无离子水管线23上固定安装有与热无离子水管线23相通的混料罐24,混料罐24与热无离子阀门232之间的热无离子水管线23上分别并联有与热无离子水管线23相通的引发剂管线25、分散剂管线27、缓冲剂管线28和冷无离子水管线26,通过设置混料罐24,通过各种阀门11及热无离子阀门232的调控,能有效使各物料在混料罐24内充分混合,从而提高了产品质量;所述反应釜体1的内壁设有折流板3,折流板3通过固定连接件与釜体1连为一体;所述上反应釜11顶部设有密封法兰41,密封法兰41上安装有电机座42,电动机4安装在电机座42上,电动机4的传动轴与安装在电机座42内的搅拌轴5一端连接,搅拌轴5另一端向下延伸至下反应釜12内腔下部;搅拌轴5底部安装有一U形搅拌桨51,搅拌轴5下部设有与搅拌桨51相配合的加强桨52,加强桨52中部套装在搅拌轴5上并固定,加强桨52两端向下倾斜并与搅拌桨51的两侧壁上部连接;反应釜体1外侧壁的中下部包覆有加热油回路6,加热油回路6外侧设有阀门61,阀门61与加热自控系统62相连接,加热自控系统62与安装在下反应釜12下部的测温装置63连接;本实用新型自动对温度进行控制,准确地控制反应釜内的温度,使反应釜内物料质量稳定,原料损耗降低;不需要人工操作,大大降低了工人劳动强度,提高了温度控制的准确性。 Please refer to Figure 1, a well-mixed reactor, including a reactor body 1, a kettle cover 2, a motor 4, a stirring shaft 5 and a heating oil circuit 6, the reactor body 1 is divided into an upper reactor 11 and a lower reactor There are two parts of the kettle 12, the upper reactor 11 and the lower reactor 12 are connected and sealed; the kettle cover 2 is located above the reactor body 1, and the upper left end of the kettle cover 2 is respectively fixed with a monomer pipeline 21 and a terminator pipeline 22. Both the monomer pipeline 21 and the terminator pipeline 22 are provided with a valve body, and the upper right side of the kettle cover 2 is fixedly installed with a hot ion-free water pipeline 23, and the hot ion-free water pipeline 23 is fixedly installed with a main control valve. The valve 231 and the heat-free ion-free valve 232, the heat-free ion-free water pipeline 23 between the main control valve 231 and the heat-free ion-free valve 232 are fixedly installed with a mixing tank 24 communicating with the heat-free ion-free water pipeline 23, and the mixing tank 24 The hot ion-free water pipeline 23 between the hot ion-free valve 232 is respectively connected in parallel with the initiator pipeline 25, the dispersant pipeline 27, the buffer pipeline 28 and the cold ion-free water pipeline 26 communicated with the hot ion-free water pipeline 23, By setting the mixing tank 24, through the regulation and control of various valves 11 and thermal ion-free valve 232, each material can be fully mixed in the mixing tank 24 effectively, thereby improving the product quality; the inner wall of the reaction kettle body 1 is designed There is a baffle 3, and the baffle 3 is integrated with the kettle body 1 through a fixed connector; the top of the upper reaction kettle 11 is provided with a sealing flange 41, and a motor seat 42 is installed on the sealing flange 41, and the motor 4 is installed On the motor base 42, the transmission shaft of the motor 4 is connected to one end of the stirring shaft 5 installed in the motor base 42, and the other end of the stirring shaft 5 extends downward to the lower part of the inner cavity of the lower reaction kettle 12; Stirring paddle 51, the lower part of stirring shaft 5 is provided with reinforcing paddle 52 matched with stirring paddle 51, the middle part of reinforcing paddle 52 is set on stirring shaft 5 and fixed, and the two ends of reinforcing paddle 52 are inclined downward and are aligned with both sides of stirring paddle 51. The upper part of the wall is connected; the middle and lower part of the outer wall of the reactor body 1 is covered with a heating oil circuit 6, and a valve 61 is arranged on the outer side of the heating oil circuit 6. The valve 61 is connected to the heating automatic control system 62, and the heating automatic control system 62 is connected to the lower reactor The temperature measuring device 63 at the lower part of 12 is connected; the utility model automatically controls the temperature and accurately controls the temperature in the reactor, so that the quality of the material in the reactor is stable and the loss of raw materials is reduced; no manual operation is required, which greatly reduces the labor intensity of workers , improving the accuracy of temperature control.
上面对本专利的较佳实施方式作了详细说明,但是本专利并不限于上述实施方式,在本领域的普通技术人员所具备的知识范围内,还可以在不脱离本专利宗旨的前提下作出各种变化。 The preferred implementation of this patent has been described in detail above, but this patent is not limited to the above-mentioned implementation. Within the scope of knowledge of those of ordinary skill in the art, various implementations can be made without departing from the purpose of this patent. kind of change.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620180960.5U CN205392441U (en) | 2016-03-10 | 2016-03-10 | Reaction kettle capable of uniformly mixing |
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| CN201620180960.5U CN205392441U (en) | 2016-03-10 | 2016-03-10 | Reaction kettle capable of uniformly mixing |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107774210A (en) * | 2016-08-29 | 2018-03-09 | 枣阳市金鹏化工有限公司 | Novel reaction kettle for organosilicon production |
| CN113731305A (en) * | 2021-09-16 | 2021-12-03 | 洛阳市三诺化工有限公司 | Conjoined stirring kettle for preparing TIBP triisobutyl phosphate |
-
2016
- 2016-03-10 CN CN201620180960.5U patent/CN205392441U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107774210A (en) * | 2016-08-29 | 2018-03-09 | 枣阳市金鹏化工有限公司 | Novel reaction kettle for organosilicon production |
| CN113731305A (en) * | 2021-09-16 | 2021-12-03 | 洛阳市三诺化工有限公司 | Conjoined stirring kettle for preparing TIBP triisobutyl phosphate |
| CN113731305B (en) * | 2021-09-16 | 2023-03-21 | 洛阳市三诺化工有限公司 | Conjoined stirring kettle for preparing TIBP triisobutyl phosphate |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Reaction kettle capable of uniformly mixing Effective date of registration: 20190828 Granted publication date: 20160727 Pledgee: Jiujiang Bank Co.,Ltd. Shiyun Branch Pledgor: YICHUN DAHAIGUI LIFE SCIENCE Co.,Ltd. Registration number: Y2019990000171 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20200818 Granted publication date: 20160727 Pledgee: Jiujiang Bank Co.,Ltd. Shiyun Branch Pledgor: YICHUN DAHAIGUI LIFE SCIENCE Co.,Ltd. Registration number: Y2019990000171 |
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| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 336000 pharmaceutical industry park, Yuanzhou District, Jiangxi, Yichun Patentee after: YiChun Dahaigui Life Science Co.,Ltd. Address before: 336000 pharmaceutical industry park, Yuanzhou District, Jiangxi, Yichun Patentee before: YICHUN DAHAIGUI LIFE SCIENCE Co.,Ltd. |
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| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20160727 |