CN105498590A - 一种多搅拌头高精度出液搅拌器 - Google Patents

一种多搅拌头高精度出液搅拌器 Download PDF

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CN105498590A
CN105498590A CN201610011634.6A CN201610011634A CN105498590A CN 105498590 A CN105498590 A CN 105498590A CN 201610011634 A CN201610011634 A CN 201610011634A CN 105498590 A CN105498590 A CN 105498590A
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drain pipe
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CN105498590B (zh
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陈永林
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Nantong Chuangxin Amperex Technology Limited
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HUZHOU KEDA CHEMICAL FUEL Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/93—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with rotary discs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05—Stirrers
    • B01F27/07—Stirrers characterised by their mounting on the shaft
    • B01F27/072—Stirrers characterised by their mounting on the shaft characterised by the disposition of the stirrers with respect to the rotating axis
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05—Stirrers
    • B01F27/09—Stirrers characterised by the mounting of the stirrers with respect to the receptacle
    • B01F27/092—Stirrers characterised by the mounting of the stirrers with respect to the receptacle occupying substantially the whole interior space of the receptacle
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05—Stirrers
    • B01F27/11—Stirrers characterised by the configuration of the stirrers
    • B01F27/112—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/21—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by their rotating shafts
    • B01F27/212—Construction of the shaft
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/21—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by their rotating shafts
    • B01F27/213—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by their rotating shafts characterised by the connection with the drive
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/23—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis
    • B01F27/232—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis with two or more rotation axes
    • B01F27/2323—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis with two or more rotation axes with perpendicular axes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/85—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with two or more stirrers on separate shafts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/30—Driving arrangements; Transmissions; Couplings; Brakes
    • B01F35/32—Driving arrangements
    • B01F35/322—Construction of driving shafts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/75—Discharge mechanisms
    • B01F35/751—Discharging by opening a gate, e.g. using discharge paddles
    • B01F35/7511—Discharging by opening a gate, e.g. using discharge paddles the gate carrying a stirrer acting as discharge pump
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/75—Discharge mechanisms
    • B01F35/754—Discharge mechanisms characterised by the means for discharging the components from the mixer
    • B01F35/75445—Discharge mechanisms characterised by the means for discharging the components from the mixer using pushers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/75—Discharge mechanisms
    • B01F35/754—Discharge mechanisms characterised by the means for discharging the components from the mixer
    • B01F35/75455—Discharge mechanisms characterised by the means for discharging the components from the mixer using a rotary discharge means, e.g. a screw beneath the receptacle

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  • Chemical Kinetics & Catalysis (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)
  • Accessories For Mixers (AREA)

Abstract

本发明公开了一种多搅拌头高精度出液搅拌器，包括搅拌桶体，所述搅拌桶体的顶面盖合有顶盖，顶盖固定在搅拌桶体的顶部，顶盖的中部固定有驱动电机，驱动电机的输出轴向下穿过顶盖并通过联轴器铰接有转动轴，转动轴的下端铰接在搅拌桶体的底板上，顶盖的底面铰接有至少两个上传动轴，转动轴的上部设有上传动齿轮；所述搅拌桶体的底板通接有出液管，搅拌桶体的底板上固定有横向出液管，横向出液管的上壁面的后部具有进液口，横向出液管的下壁面的前部具有出液口，出液管的下端通接进液口。它采用多个搅拌轮转动，可以将搅拌桶体中的液体搅拌更加均匀，而且搅拌效率高，而且其具有的横向出液管可以高精度控制液体的流出，其控制效果好。

Description

一种多搅拌头高精度出液搅拌器
技术领域：
本发明涉及化工设备技术领域，更具体的说涉及一种多搅拌头高精度出液搅拌器。
背景技术：
现有的搅拌器一般采用的是电机带动伸入搅拌桶中的搅拌轴转动，而搅拌轴上固定搅拌轮转动实现搅拌，其搅拌效果有限，需要搅拌时间长，影响了效率，而且现有的出料口一般是通过安装阀体实现开关，其流量控制困难。
发明内容：
本发明的目的就是针对现有技术之不足，而提供一种多搅拌头高精度出液搅拌器，它采用多个搅拌轮转动，可以将搅拌桶体中的液体搅拌更加均匀，而且搅拌效率高，而且其具有的横向出液管可以高精度控制液体的流出，其控制效果好。
本发明的技术解决措施如下：
一种多搅拌头高精度出液搅拌器，包括搅拌桶体，所述搅拌桶体的顶面盖合有顶盖，顶盖固定在搅拌桶体的顶部，顶盖的中部固定有驱动电机，驱动电机的输出轴向下穿过顶盖并通过联轴器铰接有转动轴，转动轴的下端铰接在搅拌桶体的底板上，顶盖的底面铰接有至少两个上传动轴，两个上传动轴处于转动轴的两侧，转动轴的上部设有上传动齿轮，两个上传动轴上固定有上分齿轮，上分齿轮与上传动齿轮相啮合，转动轴的下部设有下传动齿轮，搅拌桶体的底板上铰接有至少两个下传动轴，两个下传动轴处于转动轴的两侧，下传动轴上固定有下分齿轮，下分齿轮与下传动齿轮相啮合，上传动轴的下端和下传动轴的上端均固定有搅拌轮；
所述搅拌桶体的底板通接有出液管，搅拌桶体的底板上固定有横向出液管，横向出液管的上壁面的后部具有进液口，横向出液管的下壁面的前部具有出液口，出液管的下端通接进液口，横向出液管的下壁面通接有出液连接管，横向出液管的后部固定有隔板，横向出液管的隔板的前部为通液腔体，转动螺杆处于通液腔体中并铰接在横向出液管的前壁面和隔板上，横向出液管的后端面固定有输送伺服电机，输送伺服电机的输出轴伸入横向出液管中并处于隔板的后方，输送伺服电机的输出轴通过联轴器与转动螺杆的后端相连接。
所述转动轴的外壁具有花键槽，转动轴插套在支撑圈、上传动齿轮、下传动齿轮、多个隔套的中部具有的花键通孔中，下传动齿轮夹持在支撑圈和中间的隔套之间，上传动齿轮夹持在中间的隔套和上部的隔套之间，上部的隔套压靠在转动轴的上端的联轴器上。
所述搅拌桶体的底端固定有支撑腿。
本发明的有益效果在于：
它采用多个搅拌轮转动，可以将搅拌桶体中的液体搅拌更加均匀，而且搅拌效率高，而且其具有的横向出液管可以高精度控制液体的流出，其控制效果好。
附图说明：
图1为本发明的结构示意图；
图2是图1的局部放大图。
具体实施方式：
实施例：见图1至图2所示，一种多搅拌头高精度出液搅拌器，包括搅拌桶体10，所述搅拌桶体10的顶面盖合有顶盖20，顶盖20固定在搅拌桶体10的顶部，顶盖20的中部固定有驱动电机21，驱动电机21的输出轴向下穿过顶盖20并通过联轴器铰接有转动轴22，转动轴22的下端铰接在搅拌桶体10的底板上，顶盖20的底面铰接有至少两个上传动轴23，两个上传动轴23处于转动轴22的两侧，转动轴22的上部设有上传动齿轮24，两个上传动轴23上固定有上分齿轮231，上分齿轮231与上传动齿轮24相啮合，转动轴22的下部设有下传动齿轮25，搅拌桶体10的底板上铰接有至少两个下传动轴26，两个下传动轴26处于转动轴22的两侧，下传动轴26上固定有下分齿轮261，下分齿轮261与下传动齿轮25相啮合，上传动轴23的下端和下传动轴26的上端均固定有搅拌轮1；
进一步的说，所述搅拌桶体10的底板通接有出液管11，搅拌桶体10的底板上固定有横向出液管12，横向出液管12的上壁面的后部具有进液口121，横向出液管12的下壁面的前部具有出液口122，出液管11的下端通接进液口121，横向出液管12的下壁面通接有出液连接管13，横向出液管12的后部固定有隔板14，横向出液管12的隔板14的前部为通液腔体15，转动螺杆16处于通液腔体15中并铰接在横向出液管12的前壁面和隔板14上，横向出液管12的后端面固定有输送伺服电机17，输送伺服电机17的输出轴伸入横向出液管12中并处于隔板14的后方，输送伺服电机17的输出轴通过联轴器与转动螺杆16的后端相连接。
进一步的说，所述转动轴22的外壁具有花键槽，转动轴22插套在支撑圈27、上传动齿轮24、下传动齿轮25、多个隔套28的中部具有的花键通孔中，下传动齿轮25夹持在支撑圈27和中间的隔套28之间，上传动齿轮24夹持在中间的隔套28和上部的隔套28之间，上部的隔套28压靠在转动轴22的上端的联轴器上。
进一步的说，所述搅拌桶体10的底端固定有支撑腿18。
通过驱动电机21运行，实现多个搅拌轮1转动实现搅拌，而通过上传动齿轮24、上分齿轮231、下传动齿轮25、下分齿轮261的啮合转动，同样对液体进行搅拌和碾压，使得搅拌更加均匀，其搅拌效果更好，效率更高。
而底部设有的横向出液管12通过输送伺服电机17运行，实现转动螺杆16转动，从而使得搅拌桶体10中的搅拌液体通过转动螺杆16向前输送并从出液连接管13中流出，同时，通过在出液连接管13上可以再设置一个总阀，实现关闭和开启。
以上实施方式仅用于说明本发明，而并非对本发明的限制，有关技术领域的普通技术人员，在不脱离本发明的精神和范围的情况下，还可以做出各种变化和变型，因此所有等同的技术方案也属于本发明的范畴，本发明的专利保护范围应由权利要求限定。

Claims (3)

1.一种多搅拌头高精度出液搅拌器，包括搅拌桶体(10)，其特征在于：所述搅拌桶体(10)的顶面盖合有顶盖(20)，顶盖(20)固定在搅拌桶体(10)的顶部，顶盖(20)的中部固定有驱动电机(21)，驱动电机(21)的输出轴向下穿过顶盖(20)并通过联轴器铰接有转动轴(22)，转动轴(22)的下端铰接在搅拌桶体(10)的底板上，顶盖(20)的底面铰接有至少两个上传动轴(23)，两个上传动轴(23)处于转动轴(22)的两侧，转动轴(22)的上部设有上传动齿轮(24)，两个上传动轴(23)上固定有上分齿轮(231)，上分齿轮(231)与上传动齿轮(24)相啮合，转动轴(22)的下部设有下传动齿轮(25)，搅拌桶体(10)的底板上铰接有至少两个下传动轴(26)，两个下传动轴(26)处于转动轴(22)的两侧，下传动轴(26)上固定有下分齿轮(261)，下分齿轮(261)与下传动齿轮(25)相啮合，上传动轴(23)的下端和下传动轴(26)的上端均固定有搅拌轮(1)；所述搅拌桶体(10)的底板通接有出液管(11)，搅拌桶体(10)的底板上固定有横向出液管(12)，横向出液管(12)的上壁面的后部具有进液口(121)，横向出液管(12)的下壁面的前部具有出液口(122)，出液管(11)的下端通接进液口(121)，横向出液管(12)的下壁面通接有出液连接管(13)，横向出液管(12)的后部固定有隔板(14)，横向出液管(12)的隔板(14)的前部为通液腔体(15)，转动螺杆(16)处于通液腔体(15)中并铰接在横向出液管(12)的前壁面和隔板(14)上，横向出液管(12)的后端面固定有输送伺服电机(17)，输送伺服电机(17)的输出轴伸入横向出液管(12)中并处于隔板(14)的后方，输送伺服电机(17)的输出轴通过联轴器与转动螺杆(16)的后端相连接。
2.根据权利要求1所述一种多搅拌头高精度出液搅拌器，其特征在于：所述转动轴(22)的外壁具有花键槽，转动轴(22)插套在支撑圈(27)、上传动齿轮(24)、下传动齿轮(25)、多个隔套(28)的中部具有的花键通孔中，下传动齿轮(25)夹持在支撑圈(27)和中间的隔套(28)之间，上传动齿轮(24)夹持在中间的隔套(28)和上部的隔套(28)之间，上部的隔套(28)压靠在转动轴(22)的上端的联轴器上。
3.根据权利要求1所述一种多搅拌头高精度出液搅拌器，其特征在于：所述搅拌桶体(10)的底端固定有支撑腿(18)。
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CN106345341A (zh) * 2016-10-19 2017-01-25 陈明 一种高效的纺织用染料搅拌装置
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US20220225635A1 (en) * 2020-12-31 2022-07-21 Sharkninja Operating Llc Micro puree machine
US11503959B2 (en) 2020-12-31 2022-11-22 Sharkninja Operating Llc Micro puree machine
US11540669B2 (en) 2020-12-31 2023-01-03 Sharkninja Operating Llc Micro puree machine
US11617378B2 (en) * 2020-12-31 2023-04-04 Sharkninja Operating Llc Micro puree machine
USD983603S1 (en) 2020-12-31 2023-04-18 Sharkninja Operating Llc Blade for a micro puree machine
USD985331S1 (en) 2020-12-31 2023-05-09 Sharkninja Operating Llc Housing for a micro puree machine
USD985334S1 (en) 2020-12-31 2023-05-09 Sharkninja Operating Llc Nested bowl for a micro puree machine
US11672382B2 (en) 2020-12-31 2023-06-13 Sharkninja Operating Llc Micro puree machine
US11832767B2 (en) 2020-12-31 2023-12-05 Sharkninja Operating Llc Micro puree machine
US11864690B2 (en) 2020-12-31 2024-01-09 Sharkninja Operating Llc Micro puree machine
US11871765B2 (en) 2020-12-31 2024-01-16 Sharkninja Operating Llc Micro puree machine
US11925298B2 (en) 2020-12-31 2024-03-12 Sharkninja Operating Llc Micro puree machine
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US12022979B2 (en) 2020-12-31 2024-07-02 Sharkninja Operating Llc Micro puree machine
US12064056B2 (en) 2020-12-31 2024-08-20 Sharkninja (Hong Kong) Company Limited Micro puree machine
USD1041252S1 (en) 2020-12-31 2024-09-10 Sharkninja Operating Llc Bowl for a micro puree machine

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