CN105491901A - Apparel incorporating a protective element and method for making - Google Patents

Apparel incorporating a protective element and method for making Download PDF

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Publication number
CN105491901A
CN105491901A CN201480047266.XA CN201480047266A CN105491901A CN 105491901 A CN105491901 A CN 105491901A CN 201480047266 A CN201480047266 A CN 201480047266A CN 105491901 A CN105491901 A CN 105491901A
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CN
China
Prior art keywords
plate member
material layer
liner component
attachment area
buffer unit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201480047266.XA
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Chinese (zh)
Other versions
CN105491901B (en
Inventor
大卫·特纳
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nike Innovate CV USA
Nike Innovation LP
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Nike Innovation LP
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US13/927,436 external-priority patent/US9149084B2/en
Application filed by Nike Innovation LP filed Critical Nike Innovation LP
Publication of CN105491901A publication Critical patent/CN105491901A/en
Application granted granted Critical
Publication of CN105491901B publication Critical patent/CN105491901B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D13/00Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
    • A41D13/05Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
    • A41D13/055Protector fastening, e.g. on the human body
    • A41D13/0556Protector fastening, e.g. on the human body with releasable fastening means
    • A41D13/0562Protector fastening, e.g. on the human body with releasable fastening means with hook and loop fastener
    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63BAPPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B71/00Games or sports accessories not covered in groups A63B1/00 - A63B69/00
    • A63B71/08Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions
    • A63B71/12Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders
    • A63B71/1225Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders for the legs, e.g. thighs, knees, ankles, feet
    • A63B2071/1233Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders for the legs, e.g. thighs, knees, ankles, feet for the hip
    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63BAPPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B71/00Games or sports accessories not covered in groups A63B1/00 - A63B69/00
    • A63B71/08Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions
    • A63B71/12Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders
    • A63B71/1225Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders for the legs, e.g. thighs, knees, ankles, feet
    • A63B2071/1241Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders for the legs, e.g. thighs, knees, ankles, feet for the thigh
    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63BAPPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B2243/00Specific ball sports not provided for in A63B2102/00 - A63B2102/38
    • A63B2243/0066Rugby; American football
    • A63B2243/007American football
    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63BAPPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B71/00Games or sports accessories not covered in groups A63B1/00 - A63B69/00
    • A63B71/08Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions
    • A63B71/12Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders
    • A63B71/1225Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders for the legs, e.g. thighs, knees, ankles, feet

Abstract

Protective elements (310) for an article of apparel (300) includes a plate component (334) and a cushioning component (324) that are secured together by stitching (360) which passes through the plate component. The cushioning component includes a pair of material layers (311, 312) and at least one pad (313) located between the material layers. An attachment area (350) is formed on an outer perimeter of the plate component that is provided with a reduced thickness relative to adjacent areas of the plate component. An attachment element is passed through the attachment area and at least one layer of the cushioning component thereby attaching the plate component to the at least the one layer.

Description

Comprise protective element clothes and for the manufacture of method
The cross reference of related application
The application on May 7th, 2013 submit to, title is the _ _ _ number U.S. Patent Publication of " ApparelIncorporatingAProtectiveElement ", sequence number is 13/889, the part of the current American patent application (acting on behalf of case 51-3354) of 018 continues, this application is the 8th, 438, the continuation of No. 669 United States Patent (USP)s, 8th, 438, No. 669 United States Patent (USP)s are United States Patent (USP)s 8,095, the part of 966 continues, and the disclosure of all applications is merged in by reference accordingly.
Background
Sportswear article be generally comprised within other sportsmen, equipment or earth surface time cushion or the element of Protection of the sportsman.When protective element comprises multiple layers of different materials, being attached together by these layers may be time-consuming and that needs are expensive craft.Therefore, in this area, there is the demand of the method for the new Design and manufacture protective element for protective element.
General introduction
Protective element for apparel article comprises plate member and buffer unit, and this plate member and buffer unit are fixed together by the suturing part of the thinning part through plate member.This thinning part extends around the periphery of plate member, and jointly can be formed with the molded of plate, or is formed by the part removing the skirt materials of plate after manufacture plate.Attachment element can through at least one deck of buffer unit and attachment area, at least one deck described in therefore plate member being attached to.In some embodiments, buffer unit comprises a pair material layer and at least one liner between material layer.Plate member is usually made up of polymeric material and liner can comprise polymer foams.Panel element has the rigidity larger than the padded coaming of liner.
In one aspect, the present invention includes the protective element for apparel article.This protective element comprises the first material layer, and it has the first side and the second relative side.Protective element comprises the second material layer, and it is associated with the first material layer.Liner component is between the first material layer and the second material layer.The contiguous first material layer location of plate member.Described plate member is close to the first side arrangement of the first material layer and the second location, side of contiguous first material layer of liner component, and the first material layer is arranged between plate member and liner component.Plate member comprises the Part I with the first thickness and the Part II with the second thickness.First thickness is greater than the second thickness.Attachment area is formed on the neighboring of plate member, and wherein attachment area corresponds to Part II, makes attachment area have the second thickness.Plate member is attached to the first material layer by attachment element, is wherein attached the second thickness that element extends fully through attachment area.
In yet another aspect, the invention provides the protective element for apparel article, this protective element comprises the plate member with peripheral shape.Protective element comprises the first material layer, and this first material layer has outer surface and relative inner surface.Outer surface adjoining plate positioning parts.There is the positioned internal of contiguous first material layer of liner component of first surface.Guide patterned arrangement on the outer surface of the first material layer, this outer surface is relative with the inside of contiguous liner component.Pattern is guided to correspond to the peripheral shape of plate member.Plate member uses and guides pattern to be positioned on the first material layer.Plate member is attached to the first material layer by attachment element close control pattern.
In yet another aspect, the invention provides the method for the manufacture of apparel article, this apparel article is configured with liner component and plate member, said method comprising the steps of: (1) contiguous first material layer places liner component; (2) on the peripheral edge of plate member, form attachment area, this attachment area is substantially around plate member; (3) by plate member is placed on the first material layer, plate member is aligned on liner component; And (4) by being inserted through at least one in the first material layer and liner component and plate member by attachment medium, plate member is attached to liner component along the attachment area on the periphery of plate member.
According to the research of the following drawings and detailed description, the other system of the present embodiment, method, feature and advantage will be significantly maybe will become obvious for those of ordinary skill in the art.It is intended to all these extra systems, method, feature and advantage are included in this description and this general introduction, in the scope of embodiment and protected by following claim.
Accompanying drawing is sketched
Embodiment can be understood better with reference to the following drawings and explanation.Parts in accompanying drawing are not necessarily drawn in proportion, but focus in the principle of illustrated embodiment.In addition, in the accompanying drawings, run through different views, same Reference numeral represents corresponding part.
Fig. 1 is the front view that dress has the individual of the embodiment of the clothing system of upper protective clothes and lower portion clothes;
Fig. 2 is the front view of the lower portion clothes of Fig. 1;
Fig. 3 is the decomposition elevation of the lower portion clothes of Fig. 2;
Fig. 4 is the side view of the embodiment of the lower portion clothes of Fig. 2;
Fig. 5 is the rearview of the embodiment of the lower portion clothes of Fig. 2;
Fig. 6 is the first sportsman of the embodiment of wearing clothing system and the diagram of the second athletic collision sight;
Fig. 7 A is the partial cross sectional view of the embodiment of lower portion clothes;
Fig. 7 B is the first athletic partial cross sectional view of the lower portion clothes wearing Fig. 7 A;
When Fig. 7 C is the protective element be applied to when impulsive force in seat area, wear the first athletic partial cross sectional view of the lower portion clothes of Fig. 7 A;
Fig. 8 is the axis side views such as the decomposition of the embodiment of protective element;
Fig. 9 is the axis side view such as grade of the protective element of the protective clothes of Fig. 8, and wherein detailed view display is used for embodiment plate member being attached to buffer unit;
Figure 10 is the top view of the protective element of Fig. 8;
Figure 11 A and 11B is respectively the exploded cross section views as the protective element defined by section line 11A and 11B in Fig. 10;
Figure 12 A and 12B is respectively the cross-sectional view of the cross-sectional view corresponding to Figure 11 A and 11B;
Figure 13 A shows the cross-sectional view of the various embodiments of the attachment area of the edge placement close to plate member flat substantially;
The cross-sectional view of the various embodiments of the attachment area that the adjacent edges that Figure 13 B is presented at plate member bending is substantially arranged;
Figure 14 is that display is for attaching to the detailed cross-sectional view of the embodiment of buffer unit by plate member; And
Figure 15 is the perspective view of the embodiment of the bending plate member of the flexible depression of display.
Describe in detail
Multiple embodiments for the protective element of apparel article is open in this article.In brief, for some embodiments, protective element generally includes plate member and buffer unit, and plate member and buffer unit are ordered portion by the suturing part of the thinning part through this plate or pressure and are fixed together.Thinning part extends around the periphery of plate, and jointly can be formed with the molding of plate or be removed by a part for the skirt materials by plate after manufacturing plate and formed.Suturing part or the pressure portion of ordering can extend through plate thinning part and at least one deck buffer unit so that plate is fixed on buffer unit.In some embodiments, buffer unit comprises a pair material layer and at least one liner between material layer.Plate is usually made up of polymeric material and buffer unit can comprise polymer foams.Plate be relative inflexibility and rigidity with attenuate impact forces.The padded coaming of liner is more soft and more flexiblely absorb impulsive force with distortion than plate.For ease of assembling, buffer unit is provided with and guides pattern as seen, for plate member being sewed up or plate member being positioned at before being bound on buffer unit the position of expectation.The size and dimension of visible guidance is roughly identical with plate, makes the periphery of plate---thinning part of plate usually---corresponding to visible guidance.
With reference to figure 1, individual 10 is depicted as and wears clothing system 100, and this clothing system 100 comprises exemplary upper protective clothes 200 and lower portion clothes 300.Upper protective clothes 200 have the general arrangements of the upper clothing clothes with shoulder pad, and these upper protective clothes 200 can utilize in multiple contact motion, in such as rugby.Upper protective clothes 200 comprise plate member 210, trunk buffer unit 220 and a pair shoulder buffer unit 230.Plate member 210 covers or extends on the upper torso and shoulder of individual 10.Trunk buffer unit 220 be fixed in plate member 210 and plate member 210 and individual 10 between.In addition, trunk buffer unit 220 covers or extends on the upper torso and middle part trunk of individual 10, thus from plate member 210 to downward-extension.On shoulder cover or extend shoulder buffer unit 230 be also fixed on plate member 210 and plate member 210 and individual 10 between.In combination, plate member 210, trunk buffer unit 220 and shoulder buffer unit 230 give cushion or otherwise attenuate impact forces, thus give individual 10 protection.
The general arrangements of fitted pants class clothes shown by the exemplary lower portion clothes 300 of clothing system 100, its can comprise the pelvis area covering individual 10 at least partially and can extend on leg and cover any one in the multiple apparel article of the knee of individual 10.Lower portion clothes 300 comprise buffer unit 320 and protective element 310, and except buffer unit 320, this protective element 310 can comprise plate member 330.Buffer unit 320 can be positioned at before the knee of lower portion clothes 300, thigh, buttocks and pelvis area, below or side.Plate member 330 can be involved to form protective element 310 in the region of any expectation of lower portion clothes 300 together with buffer unit 320.
In current configuration, plate member 330 is shown as and is fixed on buffer unit 320 in the thigh and seat area of lower portion clothes 300.The buffer unit 320 of protective element 310 is between plate member 330 and individual 10.Either individually or in combination, buffer unit 320, protective element 310 and plate member 330 give cushion or otherwise attenuate impact forces, thus give individual 10 protection.
Refer now to Fig. 2 to Fig. 5; in the exemplary of lower portion clothes 300; buffer unit 320 is provided in knee area or rear pelvis area (being hereinafter referred to as knee buffer unit 322 and back buffer parts 328), to give the corresponding region protection of individual 10.Protective element 310 (hereinafter called buttocks protective element 316) in seat area comprises buttocks buffer unit 326 and buttocks plate member 336, and this buttocks buffer unit 326 and buttocks plate member 336 cooperative give the seat area protection of the correspondence of individual 10.Protective element 310 (hereinafter called thigh protective element 314) in femoral region comprises thigh buffer unit 324 and thigh plate member 334, and this thigh buffer unit 324 and thigh plate member 334 cooperative give the femoral region protection of the correspondence of individual 10.
In other configurations of clothing system 100 or lower portion clothes 300; buffer unit 320, plate member 330 or protective element 310 can be located in various region alone or in combination; comprise the side or below or before pelvis area or below in leg region; to protect the specific part (such as, muscle, bone, joint, shock zone) of individual 10.In addition, plate member 330 has overall bending configuration, and it meets the shape of individual 10 substantially.But for simplicity, plate member 330 may be depicted as flat substantially in the accompanying drawings.In addition, the quantity of buffer unit 320 and plate member 330, shape, size and other character, and the material used in buffer unit 320 and plate member 330 can change the protection to provide special level to the specific part of individual 10 significantly.
Although lower portion clothes 300 are depicted as pants, each conception of species of following discloses also can be applied to other trousers class clothes, comprises trousers, pants, jeans and underpants.Upper protective clothes 200 can also be applied to for each conception of species of the following discloses of lower portion clothes 300 and cover individual 10 torso area a part and can extend on the arm of individual 10 other on clothing clothes.The example of upper clothing clothes comprises long sleeve blouse, short sleeved blouse, backless blouse, undershirt, jacket and overcoat.In some configurations, the apparel article comprising the concept for clothes 300 of following discloses can be the combination of upper clothing clothes and trousers class clothes, comprises tights, tight, whole body elastic close fitting clothing and diving dress.In addition, the apparel article comprising the concept for clothes 300 of following discloses can have the configuration (such as, such as cap, the helmet, arm and leg wrappage, gloves, socks and footwear) in other regions covering individual 10.
Although lower portion clothes 300 can be worn separately or expose, lower portion clothes 300 can also combine with other apparel article and wear (such as, under other apparel article or on).Clothing system 100 can also combine and wear with other Equipment Parts (such as, move or protective gear).Usually, lower portion clothes 300 are worn on the clothes of all inside, thus are orientated as by lower portion clothes 300 by the outside clothes of individual 10 dress.
In some configurations, buffer unit 320 can be built by the liner of the polymer foams of buffer unit 320.When the liner of the polymer foams of buffer unit 320 is incorporated in clothing system 100 and protective clothes 300, the liner of the polymer foams of buffer unit 320 can compress with other sportsmen, equipment or earth surface time protect wearer.In some configurations, plate member 330 can be formed with attenuate impact forces by polymeric material that is semi-rigid or rigidity to provide protection.Plate member 330 can be configured to distortion to absorb and disperses impact forces.So the protective element 310 comprising buffer unit 320 and plate member 330 can be utilized to provide protection to the region covered by protective element 310 of individual 10.In order to be further explained in detail, provided hereinafter example.
Fig. 6 and Fig. 7 A to Fig. 7 C (not in scale) provides the diagram of the collision sight of the first sportsman 20 and the second sportsman 30.First sportsman 20 is shown as the embodiment of wearing clothing system 100, and especially, wears the embodiment of lower portion clothes 300.In first position, sportsman 20 transports official ball and runs to front court (such as, towards scoring area).Exemplary protective element 310 for the seat area of lower portion clothes 300 shows in detail in Fig. 6, Fig. 7 A and Fig. 7 B.In this configuration, buttocks protective element 316 comprises buttocks buffer unit 326 and buttocks plate member 336.Buttocks buffer unit 326 is shown as the substantially uniform thickness had as seen at peripheral edge 322 place of buttocks buffer unit 326.In fig. 7, the lower portion clothes before being worn by the first sportsman 20 are shown.In some embodiments, space 337 can be provided between the inside of buttocks plate member 336 and the outside of buttocks buffer unit 326.In figure 7b, the lower portion clothes when being worn by the first sportsman 20 are shown.When the first sportsman 20 wears lower portion clothes 300, due to the health extruding buttocks buffer unit 326 of the first sportsman 20, and due to compressibility and the flexibility of the material of buttocks buffer unit 326, space 337 becomes partly is filled by a part for buttocks buffer unit 326.
In the first position of the first sportsman 20, show the buttocks plate member 336 under original state, wherein in fact except the power from the first sportsman 20, do not have power to be given to buttocks buffer unit 326 and buttocks plate member 336.The original state of buttocks plate member 336 is shown as the bend had from the outward extending cardinal principle epirelief of the outer surface of buttocks buffer unit 326, and wherein space 337 is arranged in therebetween.
Second position in collision sight, the second sportsman 30 attempts such as to stop or tackle the first sportsman 20.First sportsman 20 is shown as and is impinged upon in seat area by the shoulder of the second sportsman 30.The second place from the exemplary protective element 310 of the seat area of lower portion clothes 300 is shown as the impulsive force had from the second sportsman 30, as what indicated by the arrow in Fig. 6 and Fig. 7 C.In this configuration, buttocks buffer unit 326 no longer has uniform thickness, but is alternatively compressed, as peripheral edge 322 place at buttocks buffer unit 326 described.Buttocks plate member 336 is shown as and is in power attenuation state, and wherein impulsive force is absorbed and disperseed, as illustrated by zigzag.The power attenuation state of buttocks plate member 336 is illustrated further by the buttocks plate member 336 with the bending distortion of depression.Between impact epoch, buttocks plate member 336 inwardly advances towards the outer surface of buttocks buffer unit 326, thus compression buttocks buffer unit 326.Between the distortion of buttocks plate member 336 and the compression period of buttocks buffer unit 326, space 337 can be filled, as shown in fig. 7 c.
Multiple flexibility depression 338 can be provided on the outside of buttocks plate member 336.Flexible depression 338 is configured to strengthen flexible and make when buttocks plate member 336 is exposed to impulsive force buttocks plate member 336 be out of shape.Impulsive force can such as be deformed into the partly recessed shape as display by buttocks plate member 336 along flexibility depression 338 and be absorbed.Therefore, between impact epoch, power can be absorbed and is dispersed on the comparatively large regions of buttocks protective element 316, thus alleviates the shock to the first sportsman 20 and the second sportsman 30.More or less flexibility depression 338 can provide or be provided to the plate member 310 in other regions for being disposed for individual 10 in exemplary buttocks plate member 336.
In the outer surface of buttocks buffer unit 326, also show multiple seam 328, the plurality of seam 328 is configured to the flexibility of wherein arranging those regions of seam 328 strengthening buttocks buffer unit 326.Usually, do not have the region of the buffer unit of seam 328 more more rigid than the region with seam 328.Seam 328 can be formed by such as engraving milling machine (router), and this engraves the part that milling machine can remove the outer surface of buttocks buffer unit 326.In exemplary embodiment, the outer surface of buttocks buffer unit 326 and material (such as foam spacer) below can have different colours.The color of liner becomes and is exposed on the first material layer by engraving in region that milling machine removes.Now, the liner exposed produces the artistic outside of protective element 310.Selectively, seam can be provided by additive method, such as passes the partial melting region stitching etc. of buffer unit or buffer unit, to produce seam 328.
Above-mentioned collision sight describes one in many possible sights, and wherein protective element 310 is used for protecting dress to comprise the individual of the lower portion clothes of protective element 310.Advantageously, protective element is during colliding or keep complete afterwards.Some embodiments of protective element comprise the attachment system of hook and lopps type, attach to buffer unit for by plate member.But in such an arrangement, plate member becomes that to loosen with buffer unit or be separated be possible, due to the loss of the possible injury of sportsman or plate member or damage, this is less desirable.In further embodiment, provide more reliable permanent attachment method, it is used to prevent this from occurring.In such embodiments, as will be described hereinafter, plate member can be sutured in buffer unit securely.Permanent attachment method like this can be used as to the attachment system of hook and lopps type or other attachment systems substitute or and the attachment system of hook and lopps type or other attachment systems combinationally use.
Fig. 8 to 12 illustrates multiple views of the exemplary for protective element 310.In this embodiment, thigh protective element 314 can comprise thigh buffer unit 324 and thigh plate member 334.Thigh buffer unit 324 comprises the first material layer 311, second material layer 312, at least one liner 313 and thigh plate member 334.Usually, liner 313 is between the first material layer 311 and the second material layer 312.First material layer 311 and the second material layer 312 cooperatively form outer surface for thigh buffer unit 324 or covering.That is, the first material layer 311 and the second material layer 312 cooperatively form the pocket or space that liner 313 is positioned at.
Second material layer 312 is depicted as the configuration with general planar, and the side of the first material layer 311 on liner 313 and along liner 313 extends to be connected (such as with the second material layer 312, by stitching, adhesive or thermal, not shown).Although thigh buffer unit 324 can be involved in protective clothes 300 in many ways, the first material layer 311 can be positioned at the outside of the second material layer 312.That is, the first material layer 311 can form a part for the outer surface of lower portion clothes 300.The advantage of this configuration is that thigh buffer unit 324 from lower portion clothes 300 outwardly, instead of inwardly or towards individual 10 gives prominence to.But in some configurations of protective clothes 300, other buffer units 320 can inwardly be given prominence to.
In addition, thigh plate member 334 is positioned at the outside place (that is, being positioned at the outside of the first material layer 311) of thigh buffer unit 324.In exemplary described above, involved together with plate member 330 with the buffer unit 320 in femoral region in seat area.But other plate does not appear in other buffer units 320, such as, in knee and rear pelvis area.In other configuration, extra plate member 330 can be used in other buffer unit 320.
Multiple material can be used to the first material layer 311 and the second material layer 312, such as, comprises various fabrics, polymer sheet, leather or synthetic leather.The combination (such as, being attached to the polymer sheet of fabric) of these materials also can be used to the first material layer 311 and the second material layer 312.
Although the first material layer 311 can be formed by identical material with the second material layer 312, each in the first material layer 311 and the second material layer 312 also can be formed by different materials.For fabric, the first material layer 311 and the second material layer 312 can by comprise such as staple fibre, nylon, polyester, polyacrylic acid, cotton, wool or silk knitting, weaving or nonwoven fabric component formed.In addition, fabric can be tensionless winkler foundation, can manifest the stretching in a direction, maybe can manifest the stretching of multiple directions.So multiple material is applicable to the first material layer 311 and the second material layer 312.
Although the exemplary of thigh buffer unit 324 is shown as single type unit, according to the health special area that buffer unit is applied, other embodiments can comprise multiple liner and be configured to have special parameter to make buffer unit.In addition, the thickness of liner 313 can according to multiple because usually changing, and comprises the level of protection of type for the material of liner 313 and expectation.But usually, when liner 313 is formed by polymer foams, the thickness of liner 313 can in the scope of a millimeter to 50 millimeters or more.Although liner 313 can show constant thickness between the first material layer 311 and the second material layer 312, this thickness can along the change width of liner 313.Such as, the edge of liner 313 can be thinner than the central area of liner 313.Various hole, gap and depressed part also can be formed to strengthen flexibility and gas permeability in liner 313.
Liner 313 can also be formed by multiple material, is included in by the various polymer foams returning original-shape after compressing.Substituting as polymer foams, liner 313 can also be formed as fluid-filled chamber.Example for the suitable polymer foams of liner 313 comprises polyurethanes, ethylene vinyl acetate, polyester, polypropylene and polyethylene.In addition, thermoplasticity or thermoset polymer foam material can be used.In some configurations of buffer unit 320, liner 313 can be formed by the polymer foams of the vicissitudinous density of tool, or solid polymer or elastomeric material can be used.In addition, different liners 313 can be formed by different materials, or can be formed by the analog material with different densities.
Plate member 330 has overall bending configuration, and it meets the shape of individual 10 substantially.Consider that protecting component 310 can be used to protect thigh or the buttocks of individual 10, it is bending that plate member 330 can present corresponding to thigh or buttocks respectively.In addition, plate member 330 can comprise the multiple ribs (schematically showing) strengthening rigidity.In other configuration, plate member 330 can have other features various, and this other feature strengthens comfortableness or the protective properties of clothing system 100 or protecting component 310.Such as, plate member 330 can define the multiple holes strengthening gas permeability or flexibility, plate member 330 can be formed by the multiple material changing rigidity or flexibility in the different areas, or plate member 330 can have the thickness of the change also changing rigidity or flexibility in the different areas.
Plate member 330 is formed primarily of polymeric material that is semi-rigid or rigidity, and it can be non-foamed polymer material.Example for the suitable polymeric material of plate member 330 comprises polyethylene, polyurethanes, polypropylene, acronitrile-butadiene-styrene, polyester, thermoset urethane, thermoplastic urethane, polyether block amide, polybutylene terephthalate, the formula of various nylon or the mixture of these materials.Composite can also be formed by such as glass fibre, aramid fiber or carbon fiber being incorporated in polymeric material discussed above, so that the intensity of stiffener parts 330 and rigidity.In some configurations, plate member 330 can also be formed by metal material (such as, aluminium, titanium, steel) and maybe can comprise the intensity of stiffener parts 330 and the metallic element of rigidity.So multiple material can be used to plate member 330.
The protective element 310 comprising plate member 330 and buffer unit 320 can such as be assembled before or after protective element 310 being attached to lower portion clothes 300.The assembling of protective element is performed by people usually, but not is performed by automatic machinery or robot.Reason about this point is that plate member is the task of not easily automation relative to the location of buffer unit and attachment and buffer unit to the location of clothes and attachment.The eyes of people and sense of touch are preferred in this generic task, and especially because plate member and/or buffer unit may have irregularly shaped and/or bend, this irregularly shaped and/or bend needs carefully to locate and is directed across sewing machine or pressure orders machine.Valuably, the method for assembling protective element comprises the step for facilitating people when plate member being attached to buffer unit.When people need such as by use hand-held sewing machine with guarantee plate member accurately place plate member located and attaches to buffer unit time, such method is useful.
According to the exemplary shown in figure 3, the thigh buffer unit 324 of protective element 310 and buttocks buffer unit 326 can be provided with the guiding pattern 340 be arranged on its outer surface.Guide pattern 340 can be configured within thigh buffer unit 324 and buttocks buffer unit 326 or on provide visible guiding with the people of the protective element 310 to assembling lower portion clothes 300.More particularly, guide pattern 340 to be formed to be used for thigh plate member 334 and buttocks plate member 336 to attach to the corresponding thigh buffer unit 324 of protective element 310 and the visible guiding of buttocks buffer unit 326.
In one configuration, the part 341 of the first material layer 311 can by such as engraving milling machine (not shown) or other cutting tools remove, and therefore it formed and guide pattern 340 (seeing Fig. 8 in addition) on the outside of thigh buffer unit 324.This cutting creates recess, groove or otch in thigh buffer unit 324.This recess can have bottom and sidewall, can be smooth or bending bottom this, and this sidewall can be smooth or bending.This sidewall extends to the outer surface of the first material layer from bottom.The bottom of recess can between the outer surface of the first material layer 311 and the interior surface of the first material layer 311.In some embodiments, the bottom of recess can in buffer unit.In such embodiments, recess extends fully through the first material layer 311 and extends in buffer unit.In some embodiments, enough materials are removed, and sidewall is spaced apart from each other.In other embodiments, sidewall can in the one or more positions contact along recess or otch.
In exemplary embodiment, the first material layer 311 and liner 313 can be different colours, and the color of liner is exposed by the part 341 be removed of the first material layer.Such as, if the first material layer 311 is black and liner 313 is red, because red liner 313 exposes at part 341 place of the first material layer 311, therefore guide pattern to occur, and color with distinct contrast make guiding pattern visible.In addition, a part 343 for liner 313 also can be removed by such as engraving milling with the part 341 of the first material layer 311 simultaneously or at different time, thus forms the depressed part at least upper surface of liner 313 at part 343 place.Suitable part plate member being positioned at buffer unit not only guide pattern for can be useful, and in addition, depressed part in the part 343 of liner 313 can be used to relative to liner location-plate parts and be convenient to plate to attach to liner, as will be explained in detail below with reference to Figure 14.
As the replacement scheme of outside of engraving milling thigh buffer unit 324, guide pattern 340 can be formed by sewing up to be formed in the sewing pattern (schematically showing) stayed in the first material layer through the first material layer 311.In addition, guiding pattern 340 can by being formed with the depressed part formed in thigh buffer unit 324 in part 341 place through the first material layer 311 and sewing up at least partially of liner 313.Although these configurations of the guiding pattern on buffer unit and the depressed part in liner and above configuration discuss relative to the protective element 310 in femoral region, but the method can also be applied to other protective elements in other regions of individual 10, the guiding pattern 340 such as on buttocks buffer unit 326.
In some embodiments, guide pattern can be configured to have the area equal or less than plate member substantially with plate member, to make to guide pattern to be hidden or to cover when plate member attaches to buffer unit.In addition, in some embodiments, guide pattern can be configured at least partially or all there is the area larger than plate member, to make when plate member attaches to buffer unit visible or exposure at least partly.In addition, guide the configuration of pattern such as to change on thickness and the degree of depth, its parameter can correspond to the shape of specific plate member.
According to the exemplary embodiment shown in Fig. 8, the thigh plate member 334 of lower portion clothes 300 can be provided with the attachment area 350 extended along its peripheral edge or periphery.The region place that attachment area 350 can be configured to expecting provides the caliper portion of the reduction of thigh plate member 334 so that plate member is attached to buffer unit.Usually, attachment area 350 can extend around the whole neighboring of plate member, thus surrounds plate member.Attachment area 350 is formed in thigh plate member 334, to allow, at attachment area 350 place, thigh plate member 334 is attached to thigh buffer unit 324.Because thickness all the other regions at attachment area 350 place compared to thigh plate member 334 of the material of thigh plate member 334 are reduced, therefore, when thigh plate member 334 is attached to thigh buffer unit 324, sew up through thigh plate member 334 or press and order more easily facility.Advantageously, because the whole periphery of attachment area 350 around thigh plate member 344 extends, the stitching therefore provided in attachment area or pressure are ordered and are also surrounded thigh plate member 334, therefore guarantee to be attached securely.Although in this configuration, attachment area 350 is presented in the periphery of thigh plate member 334, for providing the selectable region of attachment area to be possible.Such as, some attachment area can be arranged on the edge replaced of the periphery of plate member or the centre of plate member or its combination place.
As display in detail in fig .9, in exemplary embodiment, thigh plate member 334 has the attachment area 350 provided at peripheral edge or the periphery of thigh plate member 334.Attachment area 350 can be configured to groove or conduit, and it (such as, passing through mould in injection-molded period) can be formed during manufacture plate member.Selectively, attachment area 350 can such as be formed by engraving in milling to plate member after manufacture plate member.Other exemplary configuration for attachment area 350 show in Figure 13 A and Figure 13 B, and Figure 13 A and Figure 13 B shows the plate member at flat edge and the viewgraph of cross-section of the plate member of curved edge substantially respectively.In some embodiments, attachment area 350 can be configured to groove or the conduit with semi-circular profile 351.In other embodiments, attachment area 350 can be configured to have the conduit of partial semi-circular shape profile 352 in the top and outward flange cutting to plate member or crooked outline 353.In other embodiments, attachment area 350 can be configured to " L " shape recess 354, sloping edge 355 or bevel edge 356.
The exemplary shown in fig .9, orders portion by the suturing part of attachment medium 360 that provides in the attachment area 350 of plate or pressure, thigh plate member 334 is attached to thigh buffer unit 324.In some embodiments, thigh plate member 334 can have the thickness of such as 3.5 millimeters.Under these circumstances, the attachment area 350 formed in thigh plate member 334 can have the thickness of the reduction of such as 1.5 millimeters.This can make attached peripheral device 362 (such as, such as from the pin (schematically showing to simplify) of hand-held sewing machine) more easily pierce through plate material, keeps the intensity of the thigh plate member 334 in attachment area 350 simultaneously.In some embodiments, the suturing part of medium 360 is attached in the attachment area 350 of plate with the density manufacture of per inch 4 to 6 stitch.More or less stitch can depend on that the thickness of plate member and the thickness of attachment medium 360 provide.
In Figure 10 to Figure 12, the use showing foregoing description guides the exemplary for assembling protective element 310 of pattern and attachment area 350.Figure 10 display has the plane of the protective element 314 of thigh plate member 334, and thigh plate member 334 is positioned on thigh buffer unit 324.Although invisible, plate member 334 can so that the mode of hide boot pattern 340 guides pattern 340 (Fig. 8) to be positioned on the region be applicable to of thigh buffer unit 324 by using, and this may be expect in some embodiments.In the case, thigh plate member 334 is provided with attachment area 350, and this attachment area 350 can be formed as such as groove.
Figure 11 A describe for pin 362 and sew up medium 360 at attachment area 350 place the simplified example through the stitching path (being shown as dotted line) of thigh plate member 334.Then this stitching path continues across the first material layer 311, the top surface 321 of liner 313, basal surface 322, second material layer 312 of liner 313, and then returns through the basal surface 322 of liner 313, top surface 321, first material layer 311 of liner 313 and thigh plate member 334.Figure 11 A and Figure 11 B represents the cross-sectional view of the decomposition of Figure 10 before stitching step, and Figure 12 A and Figure 12 B represents the cross-sectional view of Figure 10 after stitching step.Although this configuration of attachment area 350 discusses relative to the plate member 330 in femoral region, this concept can also be applied to the plate member 330 in other regions of individual 10, as discussed hereinafter with reference to Figure 14.
Although in this display, in other embodiments, liner component can omit the second material layer 312, and only comprises the first material layer and liner 313.In such an arrangement, plate member can attach to liner by sewing method described above, but by extending only through plate member, the first material layer, sewing up to the bottom of liner, then returns through the first material and plate member.When the front panel component attaching to clothes (such as lower portion clothes 300) at buffer unit attaches to buffer unit, this may be expect.
Figure 14 shows the detailed cross sectional view of the embodiment for plate member 330 being attached to buffer unit 320.According to exemplary embodiment, the plate member 330 of protective element 310 has the configuration more bent than thigh plate member 334 described above.The configuration bending like this of plate member 330 can be used in such as in the protective element of seat area.Plate member 330 can be provided with the attachment area 350 being placed in its peripheral edge or periphery.Attachment area 350 can be configured to the caliper portion providing the reduction of plate member 330 at the region place expecting plate member 330 to attach to buffer unit 320.
For the ease of having the attachment of plate member 330 at its peripheral edge of bending configuration, buffer unit 320 is provided with the depressed part be consistent in the opening at part 341 place of the first material 311 and the part 343 at liner 313, and this opening and depressed part are configured to the attachment area 350 of receiving plate member 330.Be used as guiding accurately plate member 330 is positioned on buffer unit for attachment as seen at the opening at part 341 place of the first material layer 311.The outside of buffer unit 320 is made to be favourable at the internally flush of attachment area 350 place and plate member 330, to promote to be seamed to buffer unit 320 through plate member 330.So the attachment area 350 of plate member 330 is shown as the inner side the first material layer 311 and liner 313 being arranged as adjoining plate parts 330.Adopt this configuration, attachment area 350 sentence than vertical curve more level angle through plate member 330 sew up be possible.Suturing part is shown as and enters in liner 313 with an angle through attachment area 350, through the first material layer 311 and manufacture.In the configuration, suturing part (being shown as single stitching to simplify) to be only partly arranged in liner 313 and partially across liner 313.But other configurations with suturing part that is that pass completely through liner 313 to the second material layer 312 or that alternately extend only through the first material layer are possible.
Refer now to Figure 15, will the exemplary of plate member 330 be described.Plate member 330 is configured to the buttocks plate member 336 with multiple flexibility depression 338, is described before it with reference to figure 6.Flexible depression 338 is configured to the flexibility of the reinforcement buttocks plate member 336 when being exposed to impulsive force and buttocks plate member 336 can be out of shape.Flexible depression 338 can provide and can be configured to groove or conduit on the outside of buttocks plate member 336, and it (such as passing through mould in injection-molded period) can be formed during manufacture plate member.Selectively, flexible depression 338 can such as be formed by engraving in milling to plate member after manufacture plate member.
In one embodiment, flexible, concave is trapped in the interior formation of the first material 346 of plate member 330.Second material 348 can be placed in flexible depression 338, thus is filled in flexible depression 338.In addition, the second material layer 348 can have the flexibility larger than the first material 346 and compressibility, to make to provide buffering and power decay at flexible recess between the deformation phases of plate member 330.Second material 348 can be such as placed on the first material 346 by co-molded.But manufacture additive method is possible.Although for provide in plate member flexibility depression 338 this configuration and above-mentioned configuration discuss relative to buttocks plate member, but what this concept can also be applied to protective clothes comprises in other regions of protective element, such as thigh plate member 334, although do not enumerate, this thigh plate member 334 shows representational flexibility depression in multiple accompanying drawing.
Although multiple embodiments is described, this description is intended to be exemplary, instead of restrictive, and will be apparent that those of ordinary skill in the art, and the many more embodiment in the scope of embodiment and realization are possible.So the present embodiment is not except being restricted according to except appended claim and equivalent thereof.In addition, various amendment and change can be carried out within the scope of the appended claims.In addition, any element of above disclosed any embodiment can use in what its embodiment in office, unless otherwise specifically limited.

Claims (26)

1., for a protective element for apparel article, described protective element comprises:
First material layer, it has the first side and the second relative side;
Second material layer, it is associated with described first material layer;
Liner component, it is between described first material layer and described second material layer;
Plate member, its contiguous described first material layer location, wherein said plate member is close to described first side arrangement of described first material layer and described second side arrangement of contiguous described first material layer of described liner component, described first material layer is arranged between described plate member and described liner component
Wherein said plate member comprises the Part I with the first thickness and the Part II with the second thickness, and wherein said first thickness is greater than described second thickness;
Attachment area, it is formed on the neighboring of described plate member, and wherein said attachment area corresponds to described Part II, makes described attachment area have described second thickness; And
Attachment element, described plate member is attached to described first material layer by it, and wherein said attachment element extends fully through the second thickness of described attachment area.
2. protective element according to claim 1, wherein said second material layer is the surface of described apparel article.
3. protective element according to claim 1, wherein said attachment element extends through described attachment area, described first material layer and described liner component.
4. protective element according to claim 1, wherein said attachment area extends around the whole described neighboring of described plate member, and described attachment element is around the whole described neighboring extension of described plate member.
5. protective element according to claim 1, wherein said attachment element is through the line that described plate is sewed up in described attachment area.
6. protective element according to claim 1, wherein said first material layer comprises pattern, and wherein said pattern corresponds to the shape of described attachment area.
7. protective element according to claim 6, the remainder of wherein said pattern and described first material layer has observable difference.
8. protective element according to claim 7, wherein said attachment element extends through described pattern.
9., for a protective element for apparel article, comprising:
Plate member, it has peripheral shape;
First material layer, it has outer surface and relative inner surface, the contiguous described plate member location of wherein said outer surface;
Liner component, it has first surface, the positioned internal of contiguous described first material layer of described first surface;
Guide pattern, it is on the described outer surface relative with described inside of the described liner component of vicinity of described first material layer, and wherein said guiding pattern corresponds to the described peripheral shape of described plate member,
Wherein said plate member uses described guiding pattern to be positioned on described first material layer; And
Attachment element, described plate member is attached to described first material layer close to described guiding pattern by it.
10. protective element according to claim 9, wherein said plate member has the rigidity larger than described liner component.
11. protective elements according to claim 9, wherein said guiding pattern is the otch extending fully through described first material layer, and described otch exposes described liner component.
12. protective elements according to claim 9, wherein said liner component has the first color and described plate member has the second color, and wherein said first color is different from described second color.
13. protective elements according to claim 9, wherein said guiding pattern is the depressed part in described first material layer,
Wherein said depressed part comprises bottom and sidewall,
Wherein said bottom is arranged between the described outer surface of described first material layer and the described inner surface of described first material layer, and
Wherein said sidewall extends to the described outer surface of described first material layer from described bottom.
14. protective elements according to claim 9, wherein said guiding pattern extends in described liner component.
15. protective elements according to claim 9, wherein said plate member is energy dissipation element and described liner component is buffer element.
16. protective elements according to claim 9, wherein said protective element attaches to the outermost layer of apparel article.
17. protective elements according to claim 9, wherein said plate member comprises Part I and Part II, wherein said Part I has the first thickness and described Part II has the second thickness, wherein said second thickness is less than described first thickness, and wherein said attachment element extends through described Part II.
18. 1 kinds of methods manufacturing apparel article, described apparel article is configured with liner component and plate member, said method comprising the steps of:
Contiguous first material layer places described liner component;
The peripheral edge of described plate member forms attachment area, and described attachment area surrounds described plate member substantially;
By described plate member being placed on described first material layer, described plate member is aligned on described liner component; And
By being inserted through at least one in described first material layer and described liner component and described plate member by attachment medium, described plate member is attached to described liner component along the described attachment area on the periphery of described plate member.
The method of 19. manufacture apparel article according to claim 18, wherein said attachment area is formed by the thickness reducing described plate member.
The method of 20. manufacture apparel article according to claim 18, the step wherein forming attachment area is carried out with the step forming described plate member simultaneously.
The method of 21. manufacture apparel article according to claim 18, further comprising the steps of:
The outside of described first material layer provides guiding pattern, and the described outside of described first material layer is relative with the inside of the described liner component of vicinity of described first material layer; And
By described plate member and described guiding alignment pattern.
The method of 22. manufacture apparel article according to claim 18, further comprising the steps of:
Described first material layer had with described liner component different colours is provided; And
Guiding pattern is formed by exposing described liner component through described first material layer.
The method of 23. manufacture apparel article according to claim 18, wherein said guiding pattern is formed by described first material layer of cutting.
The method of 24. manufacture apparel article according to claim 18, wherein said guiding pattern is formed by described first material layer of cutting and described liner component.
The method of 25. manufacture apparel article according to claim 24, wherein said first material layer and described liner component are cut after described first material layer is attached to described liner component.
The method of 26. manufacture apparel article according to claim 18, further comprising the steps of:
Described plate member and described liner component are attached to the second material layer be included in clothes.
CN201480047266.XA 2013-06-26 2014-06-26 Clothes comprising protective element and the method for manufacture Active CN105491901B (en)

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US13/927,436 2013-06-26
US13/927,436 US9149084B2 (en) 2009-06-23 2013-06-26 Apparel incorporating a protective element and method for making
PCT/US2014/044387 WO2014210343A2 (en) 2013-06-26 2014-06-26 Apparel incorporating a protective element and method for making

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WO2014210343A3 (en) 2015-03-05
EP3378342A1 (en) 2018-09-26
EP3378342B1 (en) 2020-02-12
EP3013167A2 (en) 2016-05-04
WO2014210343A2 (en) 2014-12-31
CN105491901B (en) 2018-02-06
EP3013167B1 (en) 2018-05-30

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