CN105486721A - Method for preparing nitrogen oxide sensor element based on tungsten oxide nanometer blocks - Google Patents

Method for preparing nitrogen oxide sensor element based on tungsten oxide nanometer blocks Download PDF

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CN105486721A
CN105486721A CN201610010996.3A CN201610010996A CN105486721A CN 105486721 A CN105486721 A CN 105486721A CN 201610010996 A CN201610010996 A CN 201610010996A CN 105486721 A CN105486721 A CN 105486721A
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tungsten oxide
sensor element
tungsten
gas
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胡明
王自帅
王毅斐
刘相承
袁琳
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Tianjin University
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    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means

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Abstract

本发明公开了一种基于氧化钨纳米块的氮氧化物传感器元件的制备方法,具有以下步骤:(1)陶瓷片基底的清洗;(2)制备Pt的叉指电极;(3)制备反应溶液;(4)制备气敏传感器;(5)清洗反应后氧化铝基底;(6)气敏传感器元件的热处理。本发明采用溶剂热法在陶瓷片基底上制备了三氧化钨纳米块结构,其具有巨大的比表面积和较大的表面活性,并将该纳米块结构应用于气敏传感器领域,结果表明:该三氧化钨纳米块气敏材料能在低温(~100℃)条件下有效检测氮氧化物,并具有很高的气敏性、优良的重复性和很好的稳定性。

The invention discloses a method for preparing a nitrogen oxide sensor element based on tungsten oxide nanoblocks, which comprises the following steps: (1) cleaning the ceramic substrate; (2) preparing Pt interdigitated electrodes; (3) preparing a reaction solution ; (4) Prepare the gas sensor; (5) Clean the alumina substrate after the reaction; (6) Heat treatment of the gas sensor element. In the present invention, a tungsten trioxide nano-block structure is prepared on a ceramic sheet substrate by a solvothermal method, which has a huge specific surface area and a large surface activity, and the nano-block structure is applied to the field of gas sensor. The results show that: the The tungsten trioxide nanoblock gas-sensing material can effectively detect nitrogen oxides at low temperature (~100°C), and has high gas sensitivity, excellent repeatability and good stability.

Description

A kind of preparation method of the NOx sensor element based on tungsten oxide nanometer block
Technical field
The present invention relates to gas sensor technology field, particularly a kind of preparation method of the NOx sensor element based on tungsten oxide nanometer block.
Background technology
Oxides of nitrogen (NO x) be a kind ofly cause the environmental problem such as acid rain and photo-chemical smog and the mankind formed to the toxic and harmful of grave danger.High performance gas sensitive and the device of studying the accurate examination and controlling being used for oxides of nitrogen are vital to human health.Tungsten oxide is a kind of N-type semiconductor material of broad stopband, and it has a wide range of applications in gas sensor field.As the high performance gas sensitive of one, tungsten oxide can be widely used in various toxic and harmful as NO x, SO 2, NH 3deng detection.But, WO 3the shortcoming of gas sensitive working temperature high (about 250 DEG C) brings complicacy and instability to sensor-based system is integrated.For this reason, scientific and technical personnel are devoted to the research of the gas sensor for low-temperature working always.And tungsten oxide nanometer block has larger specific surface area and stronger gas sorption ability, thus effectively reduce working temperature while the sensitivity of gas sensor being improved further.
Summary of the invention
In order to solve problems of the prior art, the invention provides a kind of preparation method of the NOx sensor element based on tungsten oxide nanometer block, overcoming the problem that the working temperature of tungsten oxide gas sensor existence in prior art is higher.
Technical scheme of the present invention is: a kind of preparation method of the NOx sensor element based on tungsten oxide nanometer block, has following steps:
(1) cleaning of potsherd substrate
Adopt potsherd as substrate, potsherd substrate is put into successively acetone solvent, absolute ethyl alcohol sonic oscillation 15-20min, removing surface organic matter impurity.Subsequently deionized water is put in potsherd substrate to clean, after having rinsed, put into absolute ethyl alcohol, and be placed in IR bake and dry;
(2) interdigital electrode of Pt is prepared
Potsherd substrate is placed in the vacuum chamber of DPS-III type high vacuum facing-target magnetron sputtering system equipment, adopt the metal platinum of quality purity 99.99% as target, using the argon gas of quality purity 99.999% as working gas, sputtering operating pressure is 2.0Pa, sputtering power 80-90W, sputtering time 8-10min, base reservoir temperature is room temperature, forms interdigital platinum electrode at alumina base basal surface;
(3) preparation feedback solution
First configure the tungsten hexachloride solution of 0.025M-0.1M, be dissolved in by tungsten hexachloride in 65ml deionized water, magnetic agitation, to all dissolving, forms the tungsten hexachloride solution of white;
(4) gas sensor is prepared
The alumina substrate being coated with platinum electrode in step (2) is placed in the stainless steel hydrothermal reaction kettle that liner is teflon, tungsten hexachloride solution prepared by step (3) is also transferred in reactor simultaneously, sealing, then reactor is placed in thermostatic drying chamber, at alumina base basal surface synthesis tungsten oxide nanometer block structure at temperature of reaction 200 DEG C, reaction time is 6-9h, after completion of the reaction, reactor is naturally cooled to room temperature;
(5) cleaning reaction rear oxidation aluminium substrate
By the alumina substrate after solvent thermal reaction in step (4), repeatedly through deionized water and soaked in absolute ethyl alcohol cleaning, then dry 8-10h in the vacuum drying chamber of 60-80 DEG C;
(6) thermal treatment of gas sensor element
Tungsten oxide nanometer block structure gas sensor element prepared by step (5) is placed in muffle furnace heat-treat, heat treatment temperature is 300-400 DEG C, temperature retention time is 2h, and heating rate is 2-5 DEG C/min, in order to increase the crystallinity of tungsten oxide nanometer block.
Beneficial effect of the present invention is: the present invention adopts solvent-thermal method to prepare tungsten trioxide nano block structure in potsherd substrate, it has huge specific surface area and larger surfactivity, and this nanometer blocks structure is applied to gas sensor field, result shows: this tungsten trioxide nano block gas sensitive effectively can detect oxides of nitrogen under low temperature (~ 100 DEG C) condition, to oxides of nitrogen gas extremely low concentration detection (0.1ppm can be reached), and there is very high gas sensing property, excellent repeatability and good stability.And emphasis have studied the impact of solvent thermal reaction time on gas sensor element air-sensitive performance.The method has that equipment is simple, easy to operate, favorable repeatability, the advantage such as with low cost, has important practice and Research Significance.
Accompanying drawing explanation
Fig. 1 is the electron scanning micrograph of the tungsten oxide nanometer block prepared by embodiment 1, and scale is 100nm;
Fig. 2 is the XRD collection of illustrative plates of the tungsten oxide nanometer block prepared by embodiment 1;
Fig. 3 be tungsten oxide nanometer block structure gas sensor element prepared by embodiment 1 at different operating temperature to 1ppmNO 2the corresponding relation figure of gas;
Fig. 4 be tungsten oxide nanometer block structure gas sensor element prepared by embodiment 1 under 100 DEG C of conditions to 1ppmNO 2the dynamic response curve of gas;
Fig. 5 is the sensitivity under 100 DEG C of conditions of tungsten oxide nanometer block structure gas sensor element prepared by embodiment 1 and NO 2the corresponding relation figure of gas concentration;
Fig. 6 is that tungsten oxide nanometer block structure gas sensor element prepared by embodiment 1 is to the selectivity schematic diagram of multiple gases.
Embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is elaborated.
The present invention is raw materials used all adopts commercially available chemically pure reagent.
Embodiment 1
(1) cleaning of potsherd substrate:
Adopt potsherd (1cm × 2cm) as substrate, potsherd substrate is put into successively acetone solvent, absolute ethyl alcohol sonic oscillation 15min, removing surface organic matter impurity.And be placed in IR bake and dry stand-by.
(2) interdigital electrode of Pt is prepared:
Potsherd substrate is placed in the vacuum chamber of DPS-III type high vacuum facing-target magnetron sputtering system equipment, adopt the metal platinum of quality purity 99.99% as target, using the argon gas of quality purity 99.999% as working gas, sputtering operating pressure is 2.0Pa, sputtering power 85W, sputtering time 10min, base reservoir temperature is room temperature, forms interdigital platinum electrode at alumina base basal surface.
(3) preparation feedback solution:
First configure the tungsten hexachloride solution of 0.05M, take 1.19g tungsten hexachloride and be dissolved in 65ml deionized water, magnetic agitation, to all dissolving, forms the tungsten hexachloride solution of white.
(4) gas sensor is prepared:
The alumina substrate being coated with platinum electrode in step (2) is placed in the polytetrafluoroethyllining lining of 100ml hydrothermal reaction kettle, tungsten hexachloride solution prepared by step (3) is also transferred in reactor simultaneously, sealing, then reactor is placed in thermostatic drying chamber, at alumina base basal surface synthesis tungsten oxide nanometer block structure at temperature of reaction 200 DEG C, reaction time is 7h, after completion of the reaction, reactor is naturally cooled to room temperature;
(5) cleaning reaction rear oxidation aluminium substrate:
By the alumina substrate after solvent thermal reaction in step (4), repeatedly through deionized water and soaked in absolute ethyl alcohol cleaning, then dry 9h in the vacuum drying chamber of 80 DEG C.
The electron microscopic analysis result of the surface topography of the tungsten oxide nanometer block prepared by embodiment 1 as shown in Figure 1.The nanometer blocks of square and rectangular parallelepiped can be formed on alumina substrates.
(6) thermal treatment of gas sensor element:
Tungsten oxide nanometer block structure gas sensor element prepared by step (5) is placed in muffle furnace heat-treat, heat treatment temperature is 350 DEG C, and temperature retention time is 2h, and heating rate is 2.5 DEG C/min.
The X-ray diffraction analysis result of the tungsten oxide nanometer block prepared by embodiment 1 as shown in Figure 2.The crystalline phase of XRD spectra display tungsten oxide nanometer block is the WO that monoclinic phase mixes mutually with six sides 3, and there is good crystallinity.
The obtained tungsten oxide nanometer block structure gas sensor element of embodiment 1 at different operating temperature to 1ppmNO 2the corresponding relation figure of gas as shown in Figure 3, can find out that the optimum working temperature of tungsten oxide nanometer block structure sensor is 100 DEG C.Its sensitivity at 100 DEG C and 1ppmNO 2the dynamic response figure of gas concentration as shown in Figure 4.
The sensitivity of the obtained tungsten oxide nanometer block structure gas sensor element of embodiment 1 at 100 DEG C and NO 2the corresponding relation schematic diagram of gas concentration as shown in Figure 5, wherein to 0.1,0.5,1,2,3ppmNO 2the sensitivity of gas is respectively 3.24,11.78,33.84,41.11 and 49.39.
Tungsten oxide nanometer block structure gas sensor element obtained by embodiment 1 is respectively 2.22,1.85,1.55,1.33,1.19,1.15 to the sensitivity of 100ppm ammonia, ethanol, isopropyl alcohol, methyl alcohol, acetone steam at 100 DEG C, and to 1ppmNO 2the sensitivity of gas is 33.84, as shown in Figure 6.This shows that this tungsten oxide nanometer block structure gas sensor element is to NO 2gas has excellent selectivity.
Embodiment 2
The difference of the present embodiment and embodiment 1 is: in the solvent thermal reaction liquid configured in step (3), the concentration of tungsten hexachloride is 0.025M, obtained tungsten oxide nanometer block structure gas sensor element at 100 DEG C to lppmNO 2the sensitivity of gas is 9.72.
Embodiment 3
The difference of the present embodiment and embodiment 1 is: in the solvent thermal reaction liquid configured in step (3), the concentration of tungsten hexachloride is 0.075M, obtained tungsten oxide nanometer block structure gas sensor element at 100 DEG C to lppmNO 2the sensitivity of gas is 18.34.
Embodiment 4
The difference of the present embodiment and embodiment 1 is: in the solvent thermal reaction liquid configured in step (3), the concentration of tungsten hexachloride is 0.1M, obtained tungsten oxide nanometer block structure gas sensor element at 100 DEG C to lppmNO 2the sensitivity of gas is 14.87.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.

Claims (2)

1.一种基于氧化钨纳米块的氮氧化物传感器元件的制备方法,其特征在于,包括以下步骤:1. A method for preparing a nitrogen oxide sensor element based on tungsten oxide nanoblocks, comprising the following steps: (1)陶瓷片基底的清洗(1) Cleaning of the ceramic substrate 采用陶瓷片作为基底,将陶瓷片基底依次放入丙酮溶剂、无水乙醇中超声振荡15-20min,除去表面有机物杂质;随后将陶瓷片基底放入去离子水中清洗,冲洗完成后放入无水乙醇中,并置于红外烘箱中烘干;Using a ceramic sheet as the substrate, place the ceramic sheet substrate in acetone solvent and absolute ethanol for 15-20 minutes of ultrasonic vibration to remove surface organic impurities; then wash the ceramic sheet substrate in deionized water, and put it in anhydrous in ethanol and dried in an infrared oven; (2)制备Pt的叉指电极(2) Preparation of Pt interdigitated electrodes 将陶瓷片基底置于DPS-Ⅲ型高真空对靶磁控溅射设备的真空室中,采用质量纯度99.99%的金属铂作为靶材,以质量纯度99.999%的氩气作为工作气体,溅射工作压强为2.0Pa,溅射功率80-90W,溅射时间8-10min,基底温度为室温,在氧化铝基底表面形成叉指铂电极;The ceramic sheet substrate is placed in the vacuum chamber of the DPS-Ⅲ high-vacuum target magnetron sputtering equipment, using platinum with a mass purity of 99.99% as the target material, and argon gas with a mass purity of 99.999% as the working gas, sputtering The working pressure is 2.0Pa, the sputtering power is 80-90W, the sputtering time is 8-10min, the substrate temperature is room temperature, and interdigitated platinum electrodes are formed on the surface of the alumina substrate; (3)制备反应溶液(3) Preparation of reaction solution 首先配置0.025M-0.1M的六氯化钨溶液,将六氯化钨溶于65ml去离子水中,磁力搅拌至全部溶解,形成白色的六氯化钨溶液;First configure 0.025M-0.1M tungsten hexachloride solution, dissolve tungsten hexachloride in 65ml of deionized water, and magnetically stir until completely dissolved to form a white tungsten hexachloride solution; (4)制备气敏传感器(4) Preparation of gas sensor 将步骤(2)中镀有铂电极的氧化铝基底置于内衬为聚四氟乙烯的不锈钢水热反应釜中,同时将步骤(3)制备的六氯化钨溶液也转移到反应釜中,密封,然后将反应釜置于恒温干燥箱中,在反应温度200℃下在氧化铝基底表面合成氧化钨纳米块结构,反应时间为6-9h,反应完毕后,将反应釜自然冷却到室温;Place the aluminum oxide substrate coated with platinum electrodes in step (2) in a stainless steel hydrothermal reactor lined with polytetrafluoroethylene, and transfer the tungsten hexachloride solution prepared in step (3) to the reactor , sealed, and then put the reactor in a constant temperature drying oven, and synthesize a tungsten oxide nanoblock structure on the surface of the alumina substrate at a reaction temperature of 200 ° C. The reaction time is 6-9 hours. After the reaction is completed, the reactor is naturally cooled to room temperature ; (5)清洗反应后氧化铝基底(5) Alumina substrate after cleaning reaction 将步骤(4)中溶剂热反应后的氧化铝基底,反复经去离子水和无水乙醇浸泡清洗,然后在60-80℃的真空干燥箱中干燥8-10h;The alumina substrate after the solvothermal reaction in step (4) is repeatedly soaked and cleaned in deionized water and absolute ethanol, and then dried in a vacuum drying oven at 60-80°C for 8-10 hours; (6)气敏传感器元件的热处理(6) Heat treatment of gas sensor elements 将步骤(5)所制备的氧化钨纳米块结构气敏传感器元件置于马弗炉中进行热处理,用以增加氧化钨纳米块的结晶性。The gas sensor element with the tungsten oxide nano-block structure prepared in step (5) is placed in a muffle furnace for heat treatment, so as to increase the crystallinity of the tungsten oxide nano-block. 2.根据权利要求1所述基于氧化钨纳米块的氮氧化物传感器元件的制备方法,其特征在于,所述步骤(6)热处理温度为300-400℃,保温时间为2h,升温速率为2-5℃/min。2. The preparation method of the nitrogen oxide sensor element based on tungsten oxide nanoblocks according to claim 1, characterized in that, the heat treatment temperature of the step (6) is 300-400° C., the holding time is 2 h, and the heating rate is 2 h. -5°C/min.
CN201610010996.3A 2016-01-05 2016-01-05 Method for preparing nitrogen oxide sensor element based on tungsten oxide nanometer blocks Pending CN105486721A (en)

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Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
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Application publication date: 20160413